CN218896553U - Automatic iron chip stacking device - Google Patents
Automatic iron chip stacking device Download PDFInfo
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- CN218896553U CN218896553U CN202223325813.7U CN202223325813U CN218896553U CN 218896553 U CN218896553 U CN 218896553U CN 202223325813 U CN202223325813 U CN 202223325813U CN 218896553 U CN218896553 U CN 218896553U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model provides an automatic iron chip stacking device, includes equipment base, feed arrangement, position fixing device, presss from both sides and gets device and controller, feed arrangement includes a plurality of mounting fixture, position fixing device includes first slip track, stacks platform and first driving motor, press from both sides and get the device including connect in equipment base's second slip track, sliding connection in second slip orbital horizontal slip base, sliding connection in horizontal slip base's vertical slip base, fixed connection in vertical slip base's vacuum chuck component, be used for providing the vacuum pump of suction for the vacuum chuck component, be used for driving the second driving motor of horizontal slip base in horizontal direction motion and be used for driving the third driving motor of vertical slip base in vertical direction motion, the second slip track is located directly over the first slip track, the controller is connected with first driving motor, second driving motor, third driving motor and vacuum pump electricity respectively.
Description
Technical Field
The utility model relates to the technical field of transformers, in particular to an automatic iron chip stacking device.
Background
In a transformer, an iron core is an important part, in the process of processing the iron core, a plurality of iron core pieces with different sizes and shapes are required to be installed at corresponding positions, as the positions of the iron core pieces stacked on the iron core are different in size, part of the iron core pieces in the stacked iron core pieces are transversely placed, and the other part of the iron core pieces are longitudinally placed, so that the shape stability of the stacked iron core can be ensured, and meanwhile, the iron core pieces are provided with positioning holes for fixing positions.
Disclosure of Invention
In order to solve the problems, the utility model provides an automatic iron core piece stacking device which can ensure that the accuracy of the stacking position of iron core pieces is improved, the stacking efficiency of the iron core pieces is improved, and the phenomenon that iron core pieces are bent in the stacking process is avoided.
The technical scheme of the utility model is as follows: the utility model provides an automatic iron chip stacking device, includes the equipment base, connects in the feed arrangement of equipment base, connect in the position fixing device of equipment base, connect in the clamp of equipment base and controller, feed arrangement includes a plurality of mounting fixture of fixed connection in equipment base, position fixing device includes the first slip track of fixed connection in equipment base, sliding connection in the stacking platform of first slip track and be used for driving the first driving motor who stacks the platform motion, clamp and get the device including the second slip track of connecting in equipment base, sliding connection in the horizontal slip base of second slip track, sliding connection in the vertical slip base of horizontal slip base, fixed connection in the vacuum chuck component of vertical slip base, be used for providing the vacuum pump of suction for the vacuum chuck component, be used for driving the second driving motor of horizontal slip base at the motion of horizontal direction and be used for driving the third driving motor of vertical slip base at the motion of vertical direction, the second slip track is located the first driving motor, second driving motor, third driving motor and vacuum pump electricity are connected respectively to the controller.
By adopting the technical scheme, firstly, the iron chips to be stacked are placed in the corresponding fixing fixtures according to the corresponding quantity, then the first driving motor is controlled by the controller to drive the stacking table to move to the corresponding station, then the second driving motor is controlled by the controller to drive the horizontal sliding base to transversely slide for a certain distance, so that the vacuum chuck elements aim at the iron chips on the fixing fixtures, then the third driving motor is controlled by the controller to drive the vertical sliding base to vertically move downwards, meanwhile, the vacuum pump provides suction force for the vacuum chuck elements, the vacuum chuck elements absorb the iron chips, the vacuum chuck elements are respectively enabled to move to the proper positions through the second driving motor and the third driving motor, the vacuum pump stops working, the vacuum chuck elements loosen the iron chips, then the controller stacks the iron chips one by one according to the preset shape of the iron chips, and the quantity and the size of the iron chips required by each layer, so that the stacking efficiency is greatly improved.
The utility model is further provided with: the fixing clamps are respectively positioned at two sides of the stacking table, and the positions of the fixing clamps at two sides of the stacking table are symmetrically arranged.
By adopting the technical scheme, because the general shape of the iron core is symmetrical, through arranging the fixing clamps with symmetrical positions on the two sides of the stacking table, the iron core is conveniently clamped from the two sides by the clamping device and placed on a proper station, the stroke required by clamping the iron core is greatly shortened, and the stacking efficiency is further improved.
The utility model is further provided with: the utility model discloses a rotary electric machine, including the iron core that stacks, be equipped with a plurality of in the iron core that stacks, stack bench and be used for driving threaded rod pivoted rotating electrical machines, stack bench and be equipped with a plurality of screw hole, the screw hole is with the shape size looks adaptation of threaded rod, the screw hole corresponds with the quantity of threaded rod, threaded rod threaded connection is in the screw hole, the position of screw hole corresponds with the position of the locating hole on the iron core that waits to process, the controller is connected with the rotating electrical machines electricity.
By adopting the technical scheme, because in the prior art, the iron core plate is provided with the locating holes, therefore, through setting up a plurality of threaded rods corresponding to the locating hole positions on the iron core to be processed on the stacking table, after the iron core plate is sucked by the vacuum chuck element, the locating holes on the iron core plate pass through the threaded rods, so that the stacking position of the iron core plate is ensured to be accurate, and meanwhile, the iron core plate is convenient to stack, a user can drive the threaded rods to rotate through the controller control rotating motor, the upper surface of the stacking table is not exposed by the threaded rods, the iron core assembly which is stacked by the user is convenient to take out, the need of manual subsequent arrangement is avoided, and the working efficiency is further improved.
The utility model is further provided with: the stacking table is also provided with a connecting plate, a plurality of sliding blocks connected with the connecting plate in a sliding way, a plurality of infrared sensors connected with the sliding blocks and a servo motor for driving the sliding blocks to slide on the connecting plate, and infrared signals sent by the infrared sensors are respectively aligned with the axial direction of the threaded rod.
By adopting the technical scheme, when no iron chip is placed on the stacking table, the height of the upper surface of the stacking table is exposed by the threaded rod and corresponds to the position of the infrared sensor, when the iron chip is continuously stacked on the stacking table, the stacked height of the iron chip is higher than the height of the infrared sensor, and therefore, the infrared sensor sends an electric signal to the controller because the distance between the iron chip and the infrared sensor is different from the distance between the threaded rod and the infrared sensor, the controller controls the rotating motor to drive the threaded rod to rotate and vertically move upwards, the top position of the threaded rod is higher than the stacked height of the iron chip, and the servo motor drives the sliding block to vertically move upwards, so that the position of the infrared sensor corresponds to the top position of the threaded rod.
Drawings
Fig. 1 is a schematic structural diagram of an automatic stacking device for core chips according to an embodiment of the present utility model.
1-equipment base, 2-feeding device, 3-position fixing device, 4-clamping device, 5-controller, 6-fixed fixture, 7-first sliding rail, 8-stacking table, 9-first driving motor, 10-second sliding rail, 11-horizontal sliding base, 12-vertical sliding base, 13-vacuum chuck element, 14-vacuum pump, 15-second driving motor, 16-third driving motor, 17-threaded rod, 18-rotating motor, 19-threaded hole, 20-connecting plate, 21-sliding block, 22-infrared sensor, 23-servo motor.
Detailed Description
As shown in fig. 1, the automatic stacking device for the iron chips comprises a device base 1, a feeding device 2 connected to the device base 1, a position fixing device 3 connected to the device base 1, a clamping device 4 connected to the device base 1 and a controller 5, wherein the feeding device 2 comprises a plurality of fixing clamps 6 fixedly connected to the device base 1, the position fixing device 3 comprises a first sliding rail 7 fixedly connected to the device base 1, a stacking table 8 connected to the first sliding rail 7 in a sliding manner and a first driving motor 9 for driving the stacking table 8 to move, the clamping device 4 comprises a second sliding rail 10 connected to the device base 1, a horizontal sliding base 11 connected to the second sliding rail 10 in a sliding manner, a vertical sliding base 12 connected to the horizontal sliding base 11 in a sliding manner, a vacuum chuck element 13 fixedly connected to the vertical sliding base 12, a vacuum pump 14 for providing suction force for the vacuum chuck element 13, a second driving motor 15 for driving the horizontal sliding base 11 to move in the horizontal direction and a third driving motor rail 16 for driving the vertical sliding base 12 to move in the vertical direction, and the second driving motor 10 is positioned right above the first driving motor 10, the second driving motor 14 and the third driving motor 14 to be connected to the vacuum pump 15 respectively.
Firstly, the staff places the iron chips to be stacked in the corresponding fixed clamps 6 according to the corresponding quantity, then the controller 5 controls the first driving motor 9 to drive the stacking table 8 to move to the corresponding station, then the controller 5 controls the second driving motor 15 to drive the horizontal sliding base 11 to transversely slide for a certain distance, so that the vacuum chuck elements 13 aim at the iron chips on the fixed clamps 6, then the controller 5 controls the third driving motor 16 to drive the vertical sliding base 12 to vertically move downwards, meanwhile, the vacuum pump 14 provides suction force for the vacuum chuck elements 13, the vacuum chuck elements 13 absorb the iron chips, the vacuum chuck elements 13 respectively move to the proper positions through the second driving motor 15 and the third driving motor 16, the vacuum pump 14 stops working, the vacuum chuck elements 13 release the iron chips, then the controller 5 stacks the iron chips together one by one according to the preset iron chip shape, the quantity and the size of the iron chips required by each layer, the stacking efficiency is greatly improved, meanwhile, the clamps are only used for sucking the surfaces of the iron chips, and the iron chips cannot be clamped and bent in the stacking process of the iron chips is avoided.
The fixing clamps 6 are respectively positioned at two sides of the stacking table 8, and the positions of the fixing clamps 6 at two sides of the stacking table 8 are symmetrically arranged.
Because the general shape of iron core is symmetrical, consequently, through setting up the symmetrical mounting fixture 6 in position in stacking platform 8 both sides, conveniently press from both sides and get device 4 from both sides mirror image clamp and get the iron core piece and place on suitable station, shortened the required stroke of clamp getting the iron core piece greatly, further improved and piled up efficiency.
The utility model discloses a high-speed electric iron core, including the iron core that is to be processed, stacking the bench 8 on be equipped with a plurality of be connected in the threaded rod 17 that stacks bench 8 and be used for driving threaded rod 17 pivoted rotating electrical machines 18, be equipped with a plurality of screw hole 19 on stacking bench 8, the shape size looks adaptation of screw hole 19 and threaded rod 17, the screw hole 19 corresponds with the quantity of threaded rod 17, threaded rod 17 threaded connection is in screw hole 19, the position of screw hole 19 corresponds with the position of the locating hole on the iron core that is to be processed, controller 5 is connected with the rotating electrical machines 18 electricity.
Because in the prior art, all be equipped with the locating hole on the iron core piece, consequently, through set up a plurality of threaded rod 17 corresponding with the locating hole position on the iron core that waits to process on stacking the platform 8, after vacuum chuck component 13 absorbs the iron core piece, the locating hole on the iron core piece passes threaded rod 17, with the stacking position accuracy of guaranteeing the iron core piece, simultaneously, also make things convenient for the iron core piece to pile up the back of accomplishing, the user can drive threaded rod 17 rotation through controller 5 control rotating electrical machines 18, make threaded rod 17 not expose and pile up a bench surface, convenience of customers takes out the iron core subassembly that will pile up the completion, avoid needing artifical follow-up arrangement, further improve work efficiency.
The stacking table 8 is further provided with a connecting plate 20, a plurality of sliding blocks 21 connected with the connecting plate 20 in a sliding manner, a plurality of infrared sensors 22 connected with the sliding blocks 21 and a servo motor 23 used for driving the sliding blocks 21 to slide on the connecting plate 20, and infrared signals sent by the infrared sensors 22 are aligned with the axial direction of the threaded rod 17 respectively.
When no iron chip is placed on the stacking table 8, the height of the upper surface of the stacking table 8 exposed by the threaded rod 17 corresponds to the position of the infrared sensor 22, and when the iron chip is continuously stacked on the stacking table 8, the stacked height of the iron chip is higher than the height of the infrared sensor 22, and because the distance from the iron chip to the infrared sensor 22 is different from the distance from the threaded rod 17 to the infrared sensor 22, at the moment, the infrared sensor 22 sends an electric signal to the controller 5, the controller 5 controls the rotating motor 18 to drive the threaded rod 17 to rotate and vertically move upwards, so that the top position of the threaded rod 17 is higher than the stacked height of the iron chip, and the servo motor 23 drives the sliding block 21 to vertically move upwards, so that the position of the infrared sensor 22 corresponds to the top position of the threaded rod 17.
Claims (4)
1. An automatic iron chip stacking device which is characterized in that: including the equipment base, connect in the feed arrangement of equipment base, connect in the position fixing device of equipment base, connect in the clamp of equipment base and get device and controller, feed arrangement includes a plurality of mounting fixture of fixed connection in the equipment base, position fixing device includes the first slip track of fixed connection in the equipment base, sliding connection is in the first slip orbital stack platform and be used for driving the first driving motor who stacks the platform motion, it includes the second slip track of connecting in the equipment base, sliding connection is in the horizontal slip base of second slip track, sliding connection is in the vertical slip base of horizontal slip base, fixed connection is in the vacuum chuck component of vertical slip base, be used for providing suction for the vacuum chuck component, be used for driving the second driving motor of horizontal slip base at the horizontal direction motion and be used for driving the third driving motor of vertical slip base at the vertical direction motion, the second slip track is located the first slip track directly over, the controller is connected with first driving motor, second driving motor, third driving motor and vacuum pump electricity respectively.
2. An automatic stacking device for core segments as defined in claim 1, wherein: the fixing clamps are respectively positioned at two sides of the stacking table, and the positions of the fixing clamps at two sides of the stacking table are symmetrically arranged.
3. An automatic stacking device for core segments as defined in claim 1, wherein: the utility model discloses a rotary electric machine, including the iron core that stacks, be equipped with a plurality of in the iron core that stacks, stack bench and be used for driving threaded rod pivoted rotating electrical machines, stack bench and be equipped with a plurality of screw hole, the screw hole is with the shape size looks adaptation of threaded rod, the screw hole corresponds with the quantity of threaded rod, threaded rod threaded connection is in the screw hole, the position of screw hole corresponds with the position of the locating hole on the iron core that waits to process, the controller is connected with the rotating electrical machines electricity.
4. An automatic stacking device for core segments as defined in claim 3, wherein: the stacking table is also provided with a connecting plate, a plurality of sliding blocks connected with the connecting plate in a sliding way, a plurality of infrared sensors connected with the sliding blocks and a servo motor for driving the sliding blocks to slide on the connecting plate, and infrared signals sent by the infrared sensors are respectively aligned with the axial direction of the threaded rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223325813.7U CN218896553U (en) | 2022-12-09 | 2022-12-09 | Automatic iron chip stacking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223325813.7U CN218896553U (en) | 2022-12-09 | 2022-12-09 | Automatic iron chip stacking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218896553U true CN218896553U (en) | 2023-04-21 |
Family
ID=85996294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223325813.7U Active CN218896553U (en) | 2022-12-09 | 2022-12-09 | Automatic iron chip stacking device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218896553U (en) |
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2022
- 2022-12-09 CN CN202223325813.7U patent/CN218896553U/en active Active
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