CN218384806U - Automatic lamination assembling complete equipment for three-dimensional transformer iron core - Google Patents
Automatic lamination assembling complete equipment for three-dimensional transformer iron core Download PDFInfo
- Publication number
- CN218384806U CN218384806U CN202222638022.3U CN202222638022U CN218384806U CN 218384806 U CN218384806 U CN 218384806U CN 202222638022 U CN202222638022 U CN 202222638022U CN 218384806 U CN218384806 U CN 218384806U
- Authority
- CN
- China
- Prior art keywords
- lamination
- platform
- bracket
- automatic
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The utility model discloses a three-dimensional transformer core automatic lamination assembly complete equipment, which comprises a rotatable assembly platform, wherein three groups of slideways are arranged on the assembly platform; still include the iron core horizontal trimming, automatic lamination mechanism, the lamination device, wherein the lamination device includes the chassis, lamination platform bracket, the chassis is located outside the equipment platform, be fixed with the slide rail on the chassis, slide rail one end is towards the combined platform, lamination platform bracket slidable mounting is in the slide rail on the chassis, the backup pad is installed in lamination platform bracket top upset, be fixed with the lamination platform in the backup pad, backup pad one side is connected with the lamination bracket, be equipped with the slip table on the lamination bracket, it is used for driving the backup pad upset to install standing tilting mechanism in the lamination platform bracket, the iron core horizontal trimming includes automatic stack system, automatic lamination mechanism hangs and locates lamination platform top and takes the sheet stock to carry out automatic lamination from the stack dish. The utility model discloses can effectively improve three-dimensional transformer core lamination efficiency and precision, realize automatic lamination and accurate equipment.
Description
Technical Field
The utility model relates to a three-dimensional transformer manufacture equipment field specifically is a three-dimensional transformer core automatic lamination assembles complete sets.
Background
The transformer core is one of two key core components of the transformer and is formed by stacking a plurality of silicon steel sheet materials one by one. Conventional planar transformer cores (i.e., three core legs are on the same plane) are usually assembled into planar three-leg cores by stacking the cores one by one on a planar stacking platform by a manual or automatic stacking machine.
In the manual lamination mode of the three-dimensional transformer core, single iron core pieces are stacked one by one on an L-shaped lamination platform by operation of multiple persons to form a square rectangular frame, the lamination platform and the rectangular iron core frame are turned to be in a vertical state, and then 3 rectangular iron core frames are assembled into a finished three-dimensional core through a combined platform. The manual lamination mode has the advantages of high labor intensity of workers, long lamination time and low production efficiency.
The existing automatic lamination machine is characterized in that a plurality of single iron core sheets are automatically stacked into a 'sun' -shaped iron core frame one by one on a flat lamination platform by a sucker manipulator, the lamination platform and the 'sun' -shaped iron core frame are directly turned into a vertical state, two vertical edges of the 'sun' -shaped iron core frame are in a horizontal state, three transverse lines are in a vertical state, and a conventional plane three-column iron core is formed. The automatic lamination machine is only limited to simple planar three-column iron core lamination, can not perform mouth-shaped lamination, and has no function of assembling a three-dimensional transformer iron core.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a complete sets is assembled to automatic lamination of three-dimensional transformer core to solve the problem that current automatic lamination machine can't carry out the automatic lamination of three-dimensional transformer core.
In order to achieve the above purpose, the utility model discloses the technical scheme who adopts is:
the automatic lamination assembly complete equipment for the three-dimensional transformer iron core comprises an assembly platform capable of rotating circumferentially, wherein 3 groups of slideways which are distributed in an equidistant radial shape are arranged on the assembly platform; still include iron core horizontal trimming, automatic lamination mechanism, lamination device, wherein:
the laminating device comprises a bottom frame and a laminating table bracket, wherein the bottom frame is arranged outside one side surface of the combined platform, a sliding rail is fixed on the bottom frame, one end of the sliding rail faces the assembling platform, and the assembling platform can rotate to a position where the sliding rail is aligned to the sliding rail on the bottom frame; the laminating table bracket is slidably mounted on a sliding rail on the bottom frame, and can slide to and along a sliding way of the assembling platform when the sliding rail on the bottom frame is aligned with the sliding way on the assembling platform; the top of the lamination table bracket is provided with a support plate in an overturning manner, a lamination platform is fixed on the support plate, one side of the support plate, facing the assembly platform, is connected with a vertical lamination bracket, one side of the lamination bracket, facing the assembly platform, is provided with a sliding table, a standing turnover mechanism is arranged in the lamination table bracket, the support plate is driven by the standing turnover mechanism to overturn, and the lamination bracket can overturn along with the support plate until the lamination bracket is in a horizontal state;
the iron core transverse shearing line has an automatic iron core sheet stacking function and comprises 4 or 12 stacking trays or 24 stacking trays, and the stacking trays are also used as sheet storage bins of an automatic lamination mechanism. The iron core transverse shearing line can stack 4 frames or 12 frames or 24 stacking disks of the square iron core frame as required.
The automatic lamination mechanism is suspended above the lamination platform and comprises a sheet stock bin and a sucker manipulator, and the automatic lamination mechanism takes materials from the sheet stock bin through the manipulator and performs lamination on the lamination platform.
Furthermore, a rotary driving mechanism is arranged below the assembling platform, and the rotary driving mechanism drives the assembling platform to rotate circumferentially.
Furthermore, the lamination platform bracket slides along the sliding rail on the underframe and the sliding way on the assembly platform under the driving of the electric driving mechanism.
Furthermore, a limiting control device is arranged in the center of the assembling platform and used for measuring and controlling when the laminating table bracket slides.
Further, limit control device includes laser range finder and controller, laser range finder is used for measuring lamination bracket displacement, and laser range finder is connected with controller signal transmission electricity, and the controller is connected with the electric drive mechanism control electricity that drives lamination platform bracket motion, by the displacement of controller based on the data control lamination platform bracket that laser range finder detected, and then the displacement of control lamination bracket.
Furthermore, the standing and overturning mechanism consists of a hydraulic transmission system and a supporting and transmitting component.
Furthermore, automatic lamination mechanism includes the rectangular frame and the piece feed bin of level setting, and the X of rectangular frame is fixed with a plurality of manipulators respectively to Y to frame limit bottom.
The utility model discloses in, automatic lamination mechanism is with iron core piece by piece amasss formation "mouth" shape iron core rectangle frame on the lamination platform, and the circumferencial direction horizontal rotation can be followed to the assembly platform, when the assembly platform is rotatory to slide and the alignment of slide rail in the lamination device chassis, makes the slide rail remove to the slide on the assembly platform on the chassis of lamination platform bracket. When the laminated bracket reaches the slide way on the assembly platform, the support plate drives the laminated bracket to turn over until the laminated bracket is in a horizontal state, the vertical rectangular frame of the square iron core is supported by the laminated bracket, and the laminated platform bracket continues to slide towards the center of the assembly platform, so that the vertical rectangular frame of the square iron core can be transported to the position, close to the center, of the assembly platform. 3 groups of vertical rectangular frames of the mouth-shaped iron core can respectively reach the central position of the assembling platform through the matching of 3 groups of slideways on the assembling platform with the automatic laminating mechanism and the laminating device, and therefore the 3 groups of vertical rectangular frames of the mouth-shaped iron core can be assembled on the assembling platform in a three-dimensional way to form a finished product of the three-dimensional iron core.
In the moving process of the lamination table bracket, the movement amount of the lamination table bracket is controlled through the limiting control device, so that the accurate control of the movement of the slide way of the lamination table bracket on the assembling platform can be realized.
The utility model discloses in, automatic lamination mechanism arranges in iron core crosscut line one side, and automatic lamination mechanism can carry out "mouth" shape lamination automatically through arranging the sucking disc manipulator on rectangular frame, and can accomplish three "mouth" shape lamination (or six "mouth" shape laminations) once. After the automatic lamination mechanism completes lamination on the lamination platform, the standing and overturning mechanism drives the supporting plate to overturn so as to overturn the lamination platform, and the 'mouth' -shaped lamination can be erected.
The utility model discloses three-dimensional transformer core automatic lamination assembles complete sets, has iron core piece transverse shearing and automatic stack, automatic lamination and carries out the multiple function of three-dimensional iron core equipment, satisfies three-dimensional transformer core's automatically cropped, automatic lamination and equipment three-dimensional iron core finished product needs completely.
The utility model discloses can be used to the complete sets that automatic cutout, automatic lamination and three-dimensional iron core assembled of three-phase three-dimensional iron core transformer core of folding to improve lamination efficiency and iron core manufacturing accuracy, realize automatic lamination and accurate equipment.
Utilize the utility model discloses three-dimensional transformer core automatic lamination assembles complete sets, carries out intelligent automatic lamination, replaces artifical lamination, saves the cost of labor, shortens production cycle, increases substantially production efficiency and product manufacturing quality, adapts to the requirement of the era.
Drawings
Fig. 1 is a side view of an automatic lamination mechanism and lamination device combined structure in an embodiment of the present invention.
Fig. 2 is a top view of the assembly structure of the bottom frame and the combined platform in the embodiment of the present invention.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
As shown in fig. 1 and fig. 2, the three-dimensional transformer core automatic lamination assembly apparatus of the present embodiment includes an assembly platform 1, an automatic lamination mechanism 2, a core transverse shear line 11, and a lamination device. Wherein:
a rotary driving mechanism is arranged below the assembling platform 1, the rotary driving mechanism adopts a motor, a rotary hydraulic cylinder and the like, and the rotary driving mechanism drives the assembling platform 1 to rotate 120 degrees clockwise and anticlockwise by taking a center O point as a rotation center. Three groups of slideways 1.1 are arranged on the top surface of the assembly platform 1, each group of slideways 1.1 comprises two tracks, and the three groups of slideways 1.1 are distributed around a central O point of the assembly platform 1 in a radial shape at intervals of 120 degrees. The assembly platform 1 is fixed with a limiting control device 3 at the position of a central point O, and three groups of slideways 1.1 surround the limiting control device 3. The limit control device 3 comprises a laser range finder and a controller.
Each group of lamination devices comprises a base frame 4 and a lamination table bracket 5, wherein slide rails 4.1 are arranged on the base frame 4, the base frames 4 of the lamination devices are arranged in parallel, and each base frame 4 is provided with a group of (two) slide rails 4.1.
The lamination table bracket 5 is slidably mounted on a slide rail 4.1 of the bottom frame 4, an electric driving mechanism is mounted in the bottom frame 4, the electric driving mechanism can adopt a lead screw driven by a motor or a linear motor and the like, and the lamination table bracket 5 can slide along the slide rail 4.1 on the bottom frame 4 through the electric driving mechanism. Backup pad 6 is installed in the upset of lamination platform bracket 5 top, installs standing tilting mechanism 7 in the lamination platform bracket 5, and standing tilting mechanism 7 includes pneumatic cylinder, hinge bar, and the pneumatic cylinder passes through hinge bar and connects backup pad 6 bottoms, but pneumatic cylinder push-and-pull backup pad 6 from this makes backup pad 6 do the 90 upsets towards assembly platform 1 direction.
And a lamination platform 8 is fixed at the top of the support plate 6, and the lamination platform 8 is used for laminating iron chips. Three automatic lamination mechanisms 2 of group are located three lamination device middle lamination platform 8 tops one-to-one, every automatic lamination mechanism 2 of group includes that the level hangs in the rectangular frame 2.1 of lamination platform 8 top respectively, and rectangular frame 2.1's X is respectively installed to many manipulators 2.2 that have accurate piece and accurate pendulum piece function to the frame limit, snatchs the sheet stock through manipulator 2.2 and superposes on lamination platform 8, can fold out "mouth" shape lamination from this on lamination platform 8.
The one end of backup pad 6 orientation package assembly platform 1 is connected with the vertical lamination bracket 9 that upwards extends, and lamination bracket 9 is fixed with slip table 10 towards the one side of package assembly platform 1, can drive lamination bracket 9 upset when backup pad 6 overturns to lamination bracket 9 is the level when backup pad 6 overturns 90 degrees, supports vertical "mouth" shape lamination by lamination bracket 9 this moment.
The assembly platform 1 is driven by a rotary driving mechanism to circumferentially rotate to a group of slide rails 1.1 on the assembly platform 1 to slide rails 4.1 positioned in a group of lamination devices, at the moment, a lamination platform bracket 5 can be driven by an electric driving mechanism to be aligned to the slide rails 1.1 positioned in the assembly platform 1 along the slide rails 4.1 on the corresponding underframe 4, after a standing turnover mechanism 7 in the lamination platform bracket 5 drives a corresponding support plate 6 and a lamination bracket 9 to integrally turn over for 90 degrees, a sliding table 10 of the lamination bracket 9 is assembled on the slide rails 1.1 positioned in the assembly platform 1 in a sliding manner. The lamination platform bracket 5 is driven by an electric driving mechanism to enable the lamination bracket 9 to continuously move to the center of the assembly platform 1 along the slideway 1.1 on the assembly platform 1, and the moving distance of the lamination bracket 9 is measured by a laser range finder in the limit control device 3. Then the assembly platform 1 is rotated circumferentially to a second group of slideways 1.1 of the assembly platform 1, and a second group of lamination brackets 9 are moved to the central position of the assembly platform along the slideways 1.1 according to the same operation program for slide rails 4.1 in the second group of lamination devices; the assembly platform is then rotated in the same manner to align the third set of runners 1.1 with the third slide rails 4.1 until the third set of lamination carriers 9 is moved along the runners 1.1 to the assembly platform center position. The collected data are transmitted to the controller through the laser distance measuring instrument, so that the controller can determine the distance between the three groups of lamination brackets 9, when the controller judges that the distance between the three groups of lamination brackets 9 reaches a set value, the controller enables the electric driving mechanism to stop working, and at the moment, the 'mouth' -shaped laminations supported by the three groups of lamination brackets 9 are assembled on the combined platform 1.
The utility model discloses in, every group lamination device includes three lamination platform 8 respectively, perhaps six lamination platforms 8. The top of each lamination platform 8 is provided with a structural member which can conveniently place an iron core product, a support lamination and an operating member which can conveniently fix and clamp the iron core rectangular frame.
The embodiments of the present invention are only descriptions of the preferred embodiments of the present invention, not right the present invention is designed and limited, without departing from the design concept of the present invention, the technical personnel in the field should fall into the protection scope of the present invention for various modifications and improvements made by the technical solution of the present invention, and the technical contents of the present invention are all recorded in the claims.
Claims (8)
1. The automatic lamination assembly complete equipment for the three-dimensional transformer iron core is characterized by comprising an assembly platform capable of rotating circumferentially, wherein 3 groups of slideways which are distributed in an equidistant radial shape are arranged on the assembly platform; still include iron core horizontal trimming, automatic lamination mechanism, lamination device, wherein:
the lamination device comprises a bottom frame and a lamination table bracket, wherein the bottom frame is arranged outside one side surface of the circumferential direction of the assembly platform, a sliding rail is fixed on the bottom frame, one end of the sliding rail faces the assembly platform, and the assembly platform can rotate to a position where the sliding rail is aligned to the sliding rail on the bottom frame; the laminating table bracket is slidably mounted on a sliding rail on the bottom frame, and can slide to and along a sliding way of the assembling platform when the sliding rail on the bottom frame is aligned with the sliding way on the assembling platform; the top of the lamination table bracket is provided with a support plate in an overturning manner, a lamination platform is fixed on the support plate, one side of the support plate, facing the assembly platform, is connected with a vertical lamination bracket, one side of the lamination bracket, facing the assembly platform, is provided with a sliding table, a standing turnover mechanism is arranged in the lamination table bracket, the support plate is driven by the standing turnover mechanism to overturn, and the lamination bracket can overturn along with the support plate until the lamination bracket is in a horizontal state;
the automatic lamination mechanism is suspended above the lamination platform and comprises a lamination bin and a sucker manipulator, and the automatic lamination mechanism performs lamination on the lamination platform.
2. The automatic lamination assembly kit for three-dimensional transformer cores according to claim 1, wherein a rotary driving mechanism is disposed below the assembly platform, and the assembly platform is driven by the rotary driving mechanism to rotate circumferentially.
3. The automatic lamination assembly kit for a three-dimensional transformer core according to claim 1, wherein the lamination stage carriage slides along the upper slide rail of the underframe and the upper slide rail of the assembly platform under the driving of the electric driving mechanism.
4. The automatic lamination assembly equipment for the three-dimensional transformer cores according to claim 3, wherein a limiting control device is arranged at the center of the assembly platform and used for measurement control when the lamination table bracket slides.
5. The automatic lamination assembly complete equipment for the three-dimensional transformer cores according to claim 4, wherein the limit control device comprises a laser range finder and a controller, the laser range finder is used for measuring the moving distance of the lamination bracket, the laser range finder is electrically connected with the controller in a signal transmission manner, the controller is electrically connected with an electric driving mechanism for driving the lamination platform bracket to move, and the controller controls the moving distance of the lamination platform bracket based on data detected by the laser range finder so as to control the moving distance of the lamination bracket.
6. The automatic lamination assembly kit for stereoscopic transformer cores according to claim 1, wherein the standing and turning mechanism is composed of a hydraulic transmission system and a supporting transmission component.
7. The complete equipment for automatically laminating and assembling the three-dimensional transformer cores according to claim 1, wherein the automatic laminating mechanism comprises a horizontally arranged rectangular frame, and a plurality of sucking disc manipulators are respectively fixed at the bottoms of the X-direction frame edges and the Y-direction frame edges of the rectangular frame and are provided with a plurality of sheet bins.
8. The stereoscopic transformer core automatic lamination assembly kit of claim 1, wherein the core crosscut comprises an automatic stacking function and 4 or 12 or 24 stacking trays.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222638022.3U CN218384806U (en) | 2022-10-08 | 2022-10-08 | Automatic lamination assembling complete equipment for three-dimensional transformer iron core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222638022.3U CN218384806U (en) | 2022-10-08 | 2022-10-08 | Automatic lamination assembling complete equipment for three-dimensional transformer iron core |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218384806U true CN218384806U (en) | 2023-01-24 |
Family
ID=84956500
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222638022.3U Active CN218384806U (en) | 2022-10-08 | 2022-10-08 | Automatic lamination assembling complete equipment for three-dimensional transformer iron core |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218384806U (en) |
-
2022
- 2022-10-08 CN CN202222638022.3U patent/CN218384806U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106904003B (en) | Turbine head laser marking machine | |
| CN108161246A (en) | A kind of fully-automatic laser cuts production work system | |
| CN108808100A (en) | Lithium battery pole ear bonding machine | |
| CN112259358A (en) | Automatic stacking equipment for stacking four iron cores at one time | |
| AU2010335899B2 (en) | Precisely locating and address confirming method | |
| CN218384806U (en) | Automatic lamination assembling complete equipment for three-dimensional transformer iron core | |
| CN213340062U (en) | Automatic stacking equipment for stacking four iron cores at one time | |
| CN211139810U (en) | Intelligent packaging line stacking device | |
| CN106629089B (en) | Stacking system and implementation method thereof | |
| CN112951582A (en) | Automatic lamination equipment of transformer core | |
| CN217457911U (en) | Multifunctional automatic stacker crane and system | |
| CN208913351U (en) | A kind of handling equipment and production line | |
| CN216917873U (en) | Automatic loading and unloading device for manufacturing cable winding paper disc | |
| CN203187149U (en) | Automatic transferring equipment for metal plates | |
| CN215894842U (en) | Chip testing equipment | |
| CN206579293U (en) | Turbine head laser marking machine | |
| CN211664246U (en) | Stacking device for drinking water packaging bottles | |
| CN205685114U (en) | A kind of multi-station manipulator conveyer device | |
| CN115036443A (en) | OLED panel laminating equipment | |
| CN114313747A (en) | Quick storage system of annular material | |
| CN114260589A (en) | Laser marking detection process and device for IC chip strip | |
| CN210214132U (en) | Single-table-face double-station sheet material machine | |
| CN208960835U (en) | A kind of automatic stacking device | |
| CN112102704A (en) | Wisdom mill is with real standard system of teaching | |
| CN112978399A (en) | Stamping machine for automatic part processing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |