CN218872910U - Commutator production and processing device and copper sheet online visual monitoring mechanism thereof - Google Patents

Abstract

The utility model relates to the technical field of commutator processing, and discloses a commutator production processing device and a copper sheet online vision monitoring mechanism thereof, which comprises a machine table b, wherein the machine table b is sequentially provided with a feeding area b, a monitoring area and a commutator storage area from back to front along the length direction of the machine table b; the monitoring area is sequentially provided with a first monitoring unit, a second monitoring unit, a third monitoring unit, a fourth monitoring unit and a fifth monitoring unit from back to front, wherein the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit are respectively used for monitoring the side surface, the mica, the bottom surface, the top surface and the inner hole of the commutator; waste discharge ports are formed in the right sides of the first monitoring unit b, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit; and a transfer mechanism b for reciprocating along the length direction of the machine b is arranged at the machine b. Through the arrangement, automatic monitoring and classification of the commutator are better realized, and further the monitoring efficiency and the monitoring stability of the commutator are improved.

Description

Commutator production and processing device and copper sheet online visual monitoring mechanism thereof

Technical Field

The utility model relates to a commutator processing technology field, specifically speaking relates to a commutator production processingequipment and online visual monitoring mechanism of copper sheet thereof.

Background

A commutator, also known as a commutator, is generally one of the important components on the armature of a dc motor and an ac commutator motor. When a commutator is machined, monitoring whether the appearance of the commutator is qualified is one of commutator machining procedures, and the procedure generally comprises monitoring a plurality of appearance technical parameter indexes at the side surface, mica, bottom surface, top surface and inner hole of the commutator; in the prior art, a plurality of appearance technical parameters of the commutator are usually checked manually, and because manual monitoring is influenced by subjective factors such as visual fatigue, working environment, physical conditions and the like, the stability of a monitoring result is poor, and the working efficiency is low.

SUMMERY OF THE UTILITY MODEL

Defects such as monitoring structural stability is poor, work efficiency is low to the production of the manual inspection commutator outward appearance that exists among the prior art, the utility model provides an online visual monitoring mechanism of commutator copper sheet and commutator processing equipment. The automatic monitoring and classification of the appearance of the commutator can be preferably realized.

In order to solve the technical problem, the utility model discloses a following technical scheme can solve:

an online vision monitoring mechanism for a commutator copper sheet comprises a machine table b, wherein a feeding area b, a monitoring area and a commutator storage area are sequentially arranged on the machine table b from back to front along the length direction of the machine table b; the monitoring area is sequentially provided with a first monitoring unit, a second monitoring unit, a third monitoring unit, a fourth monitoring unit and a fifth monitoring unit from back to front, wherein the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit are respectively used for monitoring the side surface, the mica, the bottom surface, the top surface and the inner hole of the commutator; waste discharge ports are formed in the right sides of the first monitoring unit b, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit;

a transfer mechanism b for reciprocating motion along the length direction of the machine b is arranged at the machine b; the transfer mechanism b transfers the commutator at the feeding area b, the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit to the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, the fifth monitoring unit and the commutator storage area through reciprocating motion, and transfers the commutator which is unqualified to the corresponding waste product discharge port.

Through the arrangement, automatic feeding and discharging of the commutator, continuous automatic monitoring of the appearance of the commutator and classification of the commutator are preferably realized, so that the monitoring efficiency of the commutator is improved, the stability of the monitoring result of the commutator is improved, the grading precision and the production rate are improved, and meanwhile, the subsequent statistics and analysis of the commutator processing data are facilitated.

Preferably, board b up end department is equipped with first guide rail b, and transport mechanism b is including being used for with first guide rail b sliding fit's transport board b and being used for pressing from both sides manipulator b of getting the commutator, and manipulator b is equipped with 6 and 6 manipulator b intervals and locates transport board b up end department, and transport board b is left right side setting with the monitoring area. The transfer of the commutator is preferably realized.

Preferably, the transfer mechanism b further comprises a plurality of first cylinders b arranged on the upper end surface of the machine b and used for driving the transfer plate b to reciprocate. The reciprocating motion of the transfer plate b is preferably achieved.

Preferably, a first monitoring hole b is formed in the machine station b, the first monitoring unit comprises a first placing table b which is arranged in the first monitoring hole b and used for placing the commutator, a first monitoring camera b used for monitoring the commutator on the first placing table b is arranged above the first placing table b, and a first light source assembly b is arranged on the machine station b; a first fixed frame b is arranged at the lower end of the machine platform b, a first movable plate b used for mounting the first placing platform b and a second cylinder b used for driving the first movable plate b to move along the vertical direction are arranged at the first fixed frame b, and a first motor b used for driving the first placing platform b to rotate is arranged at the first movable plate b; the upper end part of the machine table b is provided with a second fixing frame b, and the second fixing frame b is rotatably provided with a first installation shaft b which is axially parallel to the length direction of the machine table b and a second movable plate b which is used for being in rotating fit with the first installation shaft b and is used for installing a first monitoring camera b; the first light source assembly b comprises a first backlight source b and a first linear light source b, the first backlight source b and the first linear light source b are arranged on the upper end face of the machine table b and are respectively arranged on the left side and the right side of the first monitoring hole b, and the first linear light sources b are provided with two first placing tables b and are arranged between the two first linear light sources b.

Through the arrangement of the first monitoring unit, the acquisition and monitoring of the technical parameters of the commutator side such as the side height, foreign matters in the groove, copper sheet surface damage, copper sheet bottom unfilled corner, groove width, milled groove leakage, copper sheet deletion and the like under the side normal light condition and the acquisition and monitoring of the technical parameters of the commutator side such as hook length, hook damage, hook deletion and the like under the side line light condition can be preferably realized.

Preferably, a second monitoring hole b is formed in the machine platform b, the second monitoring unit comprises a second placing platform b which is arranged in the second monitoring hole b and used for placing the commutator, a second monitoring camera b used for monitoring the commutator on the second placing platform b is arranged above the second placing platform b, and a second light source assembly b is arranged on the machine platform b; a third fixed frame b is arranged at the lower end part of the machine table b, a third movable plate b used for mounting a second placing table b and a third cylinder b used for driving the third movable plate b to move along the vertical direction are arranged at the third fixed frame b, and a second motor b used for driving the second placing table b to rotate is arranged at the third movable plate b; the upper end part of the machine table b is provided with a fourth fixed frame b, and the fourth fixed frame b is rotatably provided with a second mounting shaft b and a fourth movable plate b, wherein the second mounting shaft b is axially parallel to the length direction of the machine table b, and the fourth movable plate b is used for being in rotating fit with the second mounting shaft b and used for mounting a second monitoring camera b; the second light source assembly b comprises a second backlight source b and a second linear light source b which are arranged on the upper end face of the machine table b, the second backlight source b and the second linear light source b are respectively arranged on the left side and the right side of the second monitoring hole b, the number of the second linear light sources b is two, and the second placing table b is arranged between the two second linear light sources b.

Through the arrangement of the second monitoring unit, the acquisition and detection of mica technical parameters such as side height, copper sheet surface damage, groove area mica residue, groove width, hook length, hook damage, top surface bakelite defect, bottom bakelite defect and the like at the side of the commutator can be preferably realized.

Preferably, a third monitoring hole b is formed in the machine table b, the third monitoring unit comprises a third placing table b which is arranged in the third monitoring hole b and used for placing the commutator, the third placing table b is made of colorless transparent materials, and the fourth placing table b can be made of glass; the third monitoring unit further comprises a third light source assembly b and a third monitoring camera b arranged right below the third placing table b, and the third light source assembly b comprises a third backlight source b arranged right above the third placing table b and a first annular light source b arranged between the third placing table b and the third monitoring camera b.

Through the arrangement of the third monitoring unit, the collection and monitoring of technical parameters of the bottom of the commutator, such as surface defects, surface foreign matters, sheet jelly thickness, integrity and the like, under the condition of the bottom surface normal light and the collection and monitoring of technical parameters of the bottom of the commutator, such as outer diameter, inner diameter and the like, under the condition of the bottom surface backlight can be better realized.

Preferably, a fourth monitoring hole b is formed in the machine table b, the fourth monitoring unit comprises a fourth placing table b which is arranged in the fourth monitoring hole b and used for placing the commutator, and the fourth placing table b is made of colorless transparent materials; the fourth monitoring unit further includes a fourth light source assembly b and a fourth monitoring camera b disposed directly above the fourth placement stage b, and the fourth light source assembly b includes a fourth backlight source b disposed directly below the fourth placement stage b and a second annular light source b disposed between the fourth placement stage b and the fourth monitoring camera b.

Through the arrangement of the fourth monitoring unit, the collection and monitoring of technical parameters of the top of the commutator, such as the height of the side face, foreign matters in the groove, surface damage of the copper sheet, unfilled corner at the bottom of the copper sheet, the width of the groove, missed milled grooves, missing of the copper sheet and the like, can be better realized under the condition of positive light on the top surface, and the collection and monitoring of technical parameters of the top of the commutator, such as the width of a hook, the equal graduation of the hook and the like, the outer diameter of a groove, the outer diameter, the inner diameter and the like, can be better realized under the condition of backlight on the top surface.

Preferably, a fifth monitoring hole b is formed in the machine table b, the fifth monitoring unit comprises a fifth placing table b which is arranged in the fifth monitoring hole b and used for placing the commutator, the fifth placing table b is made of colorless transparent materials, and the fifth placing table b can be made of glass; the fifth monitoring unit further includes a fifth monitoring camera b and a fifth light source assembly b respectively disposed right above and right below the fifth placing table b, and the fifth light source assembly b is a fifth backlight source b.

Through the arrangement of the fifth monitoring unit, the acquisition and monitoring of technical parameters of the inner hole of the commutator, such as inner hole cracks, inner hole integrity and the like, can be better realized.

Preferably, the lower end of the machine table b is provided with a mounting plate b and a supporting column b for fixing the mounting plate b; a conveying unit corresponding to the waste discharge port is arranged at the mounting plate b and used for conveying the unqualified commutator to the left end part of the machine table b from the waste discharge port; the transmission unit comprises a mounting seat b arranged at the mounting plate b, a belt pulley b and a belt b matched with the belt pulley b are arranged at the mounting seat b, and a second motor b used for driving the belt pulley b to rotate is further arranged at the mounting seat b.

Through the setting of conveying unit, transport the unqualified commutator of transferring to waste product discharge gate department through manipulator b and fall into belt b department to by belt b conveying to board b left end portion. Because the left end space of the machine b is larger, the unqualified commutators can be conveniently collected.

A commutator production and processing device comprises a commutator copper sheet online visual monitoring mechanism.

Drawings

Fig. 1 is a schematic structural diagram of a blister box according to an embodiment.

Fig. 2 is a schematic structural diagram of a commutator in an embodiment.

Fig. 3 is a schematic structural diagram of a full-automatic packaging device for a commutator in the specific embodiment.

Fig. 4 is an enlarged schematic view of the structure a in fig. 3.

Fig. 5 is a schematic structural diagram of a full-automatic packaging device for a commutator in an embodiment.

Fig. 6 is an enlarged schematic view of the structure B in fig. 5.

Fig. 7 is a schematic structural diagram of a machine a, a transfer table a, a first transfer mechanism a, a second transfer mechanism a, and a third transfer in the specific embodiment.

Fig. 8 is an enlarged schematic view of the structure C in fig. 7.

Fig. 9 is a schematic structural diagram of a machine a, a transfer table a, a first transfer mechanism a, a second transfer mechanism a, and a third transfer mechanism a in the embodiment.

Fig. 10 is an enlarged schematic view of the structure D in fig. 9.

Fig. 11 is a schematic structural diagram of a machine table a, a transfer table a, a first transfer mechanism a, a second transfer mechanism a, and a third transfer mechanism a in the embodiment.

Fig. 12 is a schematic structural diagram of a machine table a, a transfer table a, a palletizing mechanism a, a first transfer mechanism a, and a second transfer mechanism a in the embodiment.

Fig. 13 is an enlarged view of structure E of fig. 12.

Fig. 14 is a schematic structural diagram of a machine table a, a transfer table a, a palletizing mechanism a, a first transfer mechanism a, and a second transfer mechanism a in the embodiment.

Fig. 15 is an enlarged schematic view of the structure F in fig. 14.

Fig. 16 is a schematic structural view of a first finger cylinder a in the embodiment.

Fig. 17 is an exploded view of the second sub-splint a according to the embodiment.

Fig. 18 is an enlarged schematic view of the structure G in fig. 17.

Fig. 19 is an enlarged schematic view of the H structure of fig. 17.

FIG. 20 is an exploded view of the mounting station a in accordance with an embodiment

Fig. 21 is a schematic structural diagram of an online visual inspection mechanism for a copper segment of a commutator in embodiment 1.

Fig. 22 is a schematic structural diagram of an online visual inspection mechanism for a copper segment of a commutator in embodiment 1.

Fig. 23 is an enlarged schematic view of the structure I in fig. 22.

Fig. 24 is an enlarged schematic view of the J structure of fig. 23.

Fig. 25 is a schematic structural diagram of an online visual inspection mechanism for a copper segment of a commutator in embodiment 1.

Fig. 26 is an enlarged view of the K structure of fig. 25.

Fig. 27 is a schematic structural view of a full-automatic pressing device for bakelite powder for commutator in embodiment 1.

Fig. 28 is an enlarged view of the structure M of fig. 27.

Fig. 29 is a schematic structural view of a full-automatic pressing device for bakelite powder of a commutator in embodiment 1.

Fig. 30 is a schematic structural view of the structure at the first station c in embodiment 1.

Fig. 31 is a schematic structural diagram of the turntable c, the first driving member c and the storage unit c in embodiment 1.

Detailed Description

Example 1

The embodiment provides a commutator processing production device which comprises a commutator full-automatic packaging mechanism, a commutator copper sheet online visual monitoring mechanism and a commutator bakelite powder full-automatic pressing device.

Wherein whole processing apparatus for producing has following manufacturing procedure: production product blank → feeding → turning outer circle → milling groove → polishing → electrified detection → inner hole detection → appearance detection → packaging; at present, when a commutator is produced in a factory, a vibration disc is used for feeding materials, an excircle of an excircle locomotive is used for milling, a groove milling machine is used for milling a groove milling groove on a commutator blank to mill a lower groove, a four-station polishing machine is used for sanding and polishing the commutator blank, a pressure-resistant testing machine is used for carrying out pressure-resistant detection on a commutator segment interlayer shaft, and an inner hole detection machine is used for detecting an inner hole of the commutator.

When a commutator blank is produced, a copper sheet needs to be pressed and formed through prepressing equipment, and then bakelite powder is pressed into the pressed and formed copper sheet. The existing die for pressing bakelite powder is generally provided with an upper pressing die, a first middle die, a second middle die and a lower pressing die, wherein the first middle die is used for placing bakelite powder cakes, and the second middle die is used for placing copper sheets; when the bakelite powder is pressed, a first middle die with a copper sheet and a second middle die with a bakelite powder cake block are overlapped up and down between an upper pressing die and a lower pressing die, the bakelite powder in the first middle die is pressed into the copper sheet pre-pressed in the second middle die through the upper pressing die, and then the bakelite powder waste remained in the first middle die after pressing is moved out of the first middle die; at present, the bakelite powder is usually manually loaded when being pressed, namely, bakelite powder cake blocks are manually placed into a first middle die.

The commutator appearance is usually detected manually, and the commutator packaging procedure usually comprises the processes of plastic-suction box feeding, commutator transferring into a plastic-suction box, stacking and packaging the plastic-suction box with the commutator and the like; at present, when a commutator is packaged in a factory, all or part of the process is operated manually; as shown in fig. 1-2, the current blister box for packaging the commutator is generally rectangular, and the blister box is provided with a plurality of rows of packaging grooves at intervals along the width direction, each row of packaging grooves comprises a plurality of packaging grooves at intervals, the packaging grooves are formed by downwards sinking an end surface of the blister box, and the packaging grooves are cylindrical for being mutually matched with the commutator.

As shown in fig. 3 to 31, this embodiment provides a commutator processing and producing apparatus, which includes a commutator manufacturing device for manufacturing a commutator, a commutator monitoring device for detecting the commutator after manufacturing, and a commutator full-automatic packing device for packing the commutator after passing detection; the commutator manufacturing equipment comprises a commutator bakelite powder full-automatic pressing device for pressing the bakelite powder into a copper sheet, and the commutator monitoring equipment comprises a commutator copper sheet online visual monitoring device for detecting the appearance of a commutator.

Through the method, the full-automatic suppression of bakelite powder, the full-automatic monitoring of the appearance of the commutator and the full-automatic packaging of the commutator after the commutator is qualified in detection can be better realized. Therefore, the danger of workers is reduced when the bakelite powder is pressed, the instability of detection results caused by manpower is reduced when the appearance of the commutator is detected, meanwhile, the working efficiency of procedures such as bakelite powder pressing, appearance detection and packaging is improved, and the processing efficiency and the processing quality of the commutator are improved.

As shown in fig. 3 to 6, the embodiment provides a commutator processing and producing device, which includes a full-automatic commutator packaging mechanism, where the full-automatic commutator packaging mechanism includes a machine table a110, and the machine table a110 is sequentially provided with a feeding area a, a packaging area and a stacking area from left to right along a width direction thereof; a transfer table a310 and a first transfer mechanism a are arranged at the upper end of the machine table a110, and the first transfer mechanism a is used for driving the transfer table a310 to sequentially move to a feeding area a, a packaging area and a stacking area along a linear direction; a plastic uptake box storage table 120 and a commutator storage area are respectively arranged at the front end and the rear end of the upper end of the machine table a110, and a third transfer mechanism a and a fourth transfer mechanism a are also arranged at the upper end of the machine table a 110; the third transfer mechanism a is used for moving the blister boxes from the blister box storage table 120 to the transfer table a310 positioned in the feeding area a, and the fourth transfer mechanism a is used for moving the diverter from the diverter storage area to the blister boxes positioned in the packaging area; the stacking area is provided with a stacking mechanism a, and the stacking mechanism a is used for stacking the plastic suction boxes packaged with the commutators; a second transfer mechanism a for transferring the plastic suction boxes packaged with the commutators from the transfer table a310 to the stacking mechanism a is arranged on the upper end face of the transfer table a 310; the lower end surface of the machine platform a110 is provided with a supporting leg a 111 for supporting the machine platform a110, and a surrounding plate a 112 is arranged between two adjacent supporting legs a 111.

Through the above, the full-automatic packaging of the commutator can be better realized, and the full-automatic packaging efficiency of the commutator is better improved. Specifically, the third transfer mechanism a moves the blister packs at the blister pack storage table 120 to the transfer table a310 located in the feeding area a, the first transfer mechanism a drives the transfer table a310 carrying the blister packs to move to the packaging area, the fourth transfer mechanism a sequentially moves the diverters at the diverter storage area to the blister pack packaging grooves at the blister packs, after all the diverters are mounted in the blister pack packaging grooves at the first transfer mechanism a, the first transfer mechanism a drives the blister packs to move, so that the transfer table a310 packaging the diverters moves to the palletizing area, and after the second transfer mechanism a transfers the blister packs packaging the diverters from the transfer table a310 to the palletizing mechanism a, the palletizing mechanism a stacks the blister packs packaging the diverters in order. Therefore, the full-automatic packaging device for the commutator preferably realizes full-automatic setting of the commutator packaging process, and compared with a packaging mode that manual operation is used in the whole process or part of the process when the commutator is packaged, the full-automatic packaging device for the commutator preferably improves the efficiency of packaging the commutator, and reduces the labor cost.

The plastic uptake box storage table 120 and the commutator storage area are respectively arranged at the front end and the rear end of the machine table a110, that is, the feeding area a, the packaging area and the stacking area are all located between the plastic uptake box storage table 120 and the commutator storage area; through the arrangement of the position, the plastic uptake box and the commutator are respectively transferred to the transfer table a310 from the two sides of the transfer table a310, so that the distance between the feeding area a, the packaging area and the stacking area is preferably shortened, the time for transferring the plastic uptake box by the transfer table a310 among the feeding area a, the packaging area and the stacking area is further shortened, and the working efficiency of full-automatic packaging of the commutator is improved; meanwhile, the space utilization rate of the machine a110 is also preferably improved.

The commutator storage area is independently located at the rear end of the machine table a110, and the space of the commutator storage area is preferably increased due to the position arrangement, so that the full-automatic commutator packaging device is preferably convenient to be directly butted with the discharge end of a commutator production mechanism or the discharge end of a commutator detection mechanism, and the working efficiency of the whole process of commutator production, detection and packaging is further improved.

With reference to fig. 3 to 6, in this embodiment, the plastic-suction box storage platform 120 includes an upper frame plate a 121, a first frame plate a122, a lower frame plate a 123, and a second frame plate a 124, which sequentially form a rectangular frame body, wherein a plurality of first placement grooves a 210 are correspondingly disposed on the inner end plate surfaces of the first frame plate a122 and the second frame plate a 124, the first placement grooves a 210 are disposed at intervals along the height direction, and two end portions of the plastic-suction box respectively extend into the corresponding first placement grooves a 210; a first transfer area a is arranged above the feeding area a, and the third transfer mechanism a comprises a lifting unit a, a first power unit a and a second power unit a; the lifting unit a is used for driving the plastic uptake box storage table 120 to move in the vertical direction, the plastic uptake boxes in the plastic uptake box storage table 120 sequentially move to a first power unit a from top to bottom under the action of the lifting unit a, the first power unit a is used for driving the plastic uptake boxes to horizontally move to a first transfer area a from the plastic uptake box storage table 120, and the second power unit a is used for driving the plastic uptake boxes to vertically move to a transfer table a310 from the first transfer area a.

The transfer of blister packs from the blister pack storage station 120 to the transfer station a310 of the feeding zone a is preferably effected by the provision of the third transfer mechanism a. Specifically, the blister pack is horizontally moved from the blister pack storage table 120 to the first transfer area a by the first power unit a, and then is vertically moved from the first transfer area a to the transfer table a310 of the feeding area a by the second power unit a; at this time, the lifting unit a drives the blister box storage table 120 to move upwards, so that the blister box positioned at the next layer moves upwards to be positioned at the same level as the first power unit a; thereby the continuous transportation of plastic uptake box has been realized better, and then has promoted the work efficiency of the full-automatic packing of this commutator.

The plastic uptake boxes at the plastic uptake box storage table 120 are sequentially transferred from top to bottom, so that the region of the plastic uptake box storage table 120, which needs to be supplemented with the plastic uptake boxes, is located above the first power unit a, the operation space for supplementing the plastic uptake boxes into the plastic uptake box storage table 120 is preferably increased, and the plastic uptake boxes in the plastic uptake box storage table 120 can be conveniently loaded. Wherein, the first placing groove a 210 preferably facilitates the placing and transferring of the blister box. The plastic suction box storage table 120 and the feeding area a which are arranged on different horizontal planes and different vertical planes preferably improve the space utilization rate of the full-automatic packaging device for the commutator, so that the working efficiency of full-automatic packaging of the commutator is improved.

Referring to fig. 3 to 8, in the embodiment, a first mounting frame a310 is disposed on the upper end surface of the machine table a110, and the second power unit a includes a first cylinder a420 disposed on the first mounting frame a310, and a first finger cylinder a 410 disposed at the output end of the first cylinder a420 for clamping the blister box; the two clamping ends of the first finger cylinder a 410 are respectively provided with a clamping plate a 411, and the inner end plate surfaces of the two clamping plates a 411 are provided with a second placing groove a 610 which is parallel to the first placing groove a 210; the machine table a110 is provided with a second mounting frame a130, the second mounting frame a130 is arranged on the front side of the plastic uptake box storage table 120, and the first power unit a comprises a linear motor a 221 arranged at the upper end of the second mounting frame a130 and a push plate a 222 arranged at the sliding table of the linear motor a 221; two supporting plates a 440 are arranged between the plastic uptake box storage table 120 and the finger cylinder a 410, the two supporting plates a 440 are respectively arranged corresponding to the two clamping plates a 411, the inner ends of the two supporting plates a 440 are respectively provided with a supporting sliding plate a 441, the lower end face of the first placing groove a 210 at the clamping plate a 411 of the first transfer area a, the lower end face of the second placing groove a 610 at the pushing plate a 222 and the upper end face of the supporting sliding plate a 441 are positioned at the same height; the push plate a 222 pushes the plastic suction box to move the two end parts from the first placing groove a 210 to the second placing groove a 610 through the supporting slide plate a 441 under the action of the linear motor a 221; the first finger cylinder a 410 drives the blister box to move downwards from the first transfer area a to the transfer platform a310 under the action of the first cylinder a 420.

The arrangement of the first finger cylinder a 410 and the first cylinder a420 realizes the transfer of the blister box from the first transfer area a to the transfer table a310 of the feeding area a, so that the applicability of the full-automatic packaging device for the commutator is preferably improved. Through the arrangement of the first air cylinder a420 and the linear motor a 221, the transfer of the blister boxes between the blister box storage table 120 and the feeding area a which are located on different horizontal planes and different vertical planes is preferably adapted, so that the applicability of the full-automatic packaging device for the commutator is preferably improved.

The second placing groove a 610 is arranged, so that the transfer of the blister boxes is preferably facilitated; the arrangement of the supporting sliding plate a 441 preferably avoids the probability that the end part of the plastic-sucking box cannot be inserted into the second placing groove a 610 due to the fact that the plastic-sucking box inclines when the end part of the plastic-sucking box is separated from the first placing groove a 210, and therefore the stability of the transfer of the plastic-sucking box is improved preferably.

Referring to fig. 3-4, in the embodiment, the front end of the machine a110 is provided with an installation groove a 160, and the lower end of the second installation frame a130 is fixedly arranged at the bottom wall of the installation groove a 160;

the upper end surface of the machine table a110 is provided with a third mounting frame a 140, the third mounting frame a 140 comprises a first mounting plate a 141 and a second mounting plate a 142 which are vertically arranged, and an upper mounting plate a 143 which is used for connecting the upper ends of the first mounting plate a 141 and the second mounting plate a 142, the blister box storage table 120 is arranged between the first mounting plate a 141 and the second mounting plate a 142, and the blister box storage table 120 is arranged at the mounting groove a 160;

a plurality of first guide posts a 144 are arranged between the bottom wall of the mounting groove a 160 and the upper mounting plate a 143, and a plurality of first guide seats a230 which are used for being in sliding fit with the corresponding first guide posts a 144 are arranged at the plastic uptake box storage table 120; the lifting unit a includes a screw stepping motor a 510 provided at a lower end of the mounting groove a 160 and driving the blister pack storage table 120 to move in a vertical direction.

By the arrangement of the lifting unit a, the movement of the blister box storing table 120 in the vertical direction is preferably realized. When the lower end of the plastic uptake storage table 120 is located at the bottom of the mounting groove a 160, the position of the first placing groove a 210 on the uppermost layer of the plastic uptake storage table 120 is flush with the position of the second placing groove a 610 located in the first transfer area a; that is, through the installation of the installation groove a 160, the vertical distance between the first transfer area a and the upper end surface of the machine table a110 is preferably reduced, so that the maximum stroke of the first cylinder a420 is preferably shortened, and the cost is preferably saved while the storage number of the suction boxes in the suction box storage table 120 is increased; and the blister box storage table 120 preferably utilizes the space at the lower end of the machine table a110, thereby preferably improving the space utilization.

Referring to fig. 3-6 and 11, in the embodiment, a first mounting seat a 331 and a second mounting seat a 332 are disposed above the machine platform a110, the first mounting seat a 331 is disposed at the second mounting plate a 142, and the second mounting seat a 332 is disposed at the first mounting plate a 310; a second guide column a 910 and a first moving seat a911 for sliding matching with the second guide column a 910 are arranged between the first mounting seat a 331 and the second mounting seat a 332; the fourth transfer mechanism a comprises a second finger cylinder a920 for clamping the steering gear and a second cylinder a 921 for driving the second finger cylinder a920 to move along the vertical direction, the second finger cylinder a920 is arranged at the output end of the second cylinder a 921, and the second cylinder a 921 is arranged at the first moving seat a 911;

the fourth transfer mechanism a further includes a first synchronous wheel a 912 disposed at the first mounting seat a 331 and the second mounting seat a 332, a first synchronous belt a 913 disposed between the two corresponding first synchronous wheels a 912, and a first motor a914 for driving the first synchronous wheel a 912 to rotate so as to drive the first moving seat a911 to move, wherein the first motor a914 is disposed at the first motor a 914.

Through the arrangement of the fourth transfer mechanism a, the commutator is preferably transferred from the commutator storage area to the packaging groove at the plastic suction box, so that the commutator is preferably convenient to package. Specifically, the second cylinder a 921 drives the second finger cylinder a920 to move downwards to the storage area of the commutator, and when the commutator is clamped by the second finger cylinder a920, the second cylinder a 921 drives the second finger cylinder a920 to move upwards; and then the first motor a914 drives the first synchronous wheel a 912 to rotate, so as to drive the second cylinder a 921 to move along with the first movable seat a911, and when the commutator moves to the blister box positioned in the packaging area, the commutator breaks away from the second finger cylinder a920 and falls into the packaging groove at the blister box. Wherein, the setting of second cylinder a 921 has adapted to the difference in height between transfer table a310 upper end department blister pack and the commutator storage area better, and then has promoted this full-automatic packing plant of commutator's suitability better.

With reference to fig. 3 to 15, in this embodiment, a third mounting seat a 521 and a fourth mounting seat a 522 are disposed on the upper end surface of the machine platform a110, the third mounting seat a 521 is disposed at the left end of the feeding area a, the fourth mounting seat a 522 is disposed at the left end of the stacking mechanism a, a third guide column a 523 located at the lower end of the transfer platform a310 is disposed between the third mounting seat a 521 and the fourth mounting seat a 522, and a second guide seat a 710 for slidably fitting with the third guide column a 523 is disposed at the lower end surface of the transfer platform a 310; first transfer mechanism a the first transfer mechanism a includes a second synchronizing wheel a711 disposed at the third and fourth mounting seats a 521 and a 522, a second synchronizing wheel a 712 disposed between the corresponding second synchronizing wheels a711, and a second motor a 340 for driving the second synchronizing wheel a711 to rotate to move the transfer table a 310.

Through the setting of first transfer mechanism a, realized the removal of transfer table a310 better to the process such as the material loading of having integrated the plastic uptake box better, the packing of commutator and the pile up neatly of the plastic uptake box that the packing has the steering gear, and then realized the full-automatic packing to the commutator better, so promoted the efficiency of packing the commutator. Specifically, the second motor a 340 drives the second synchronous pulley a711 to rotate, and drives the transfer platform a310 to synchronously move rightward along with the second synchronous pulley a 712; when the transfer platform a310 carrying the plastic uptake boxes moves to a packaging area, the fourth transfer mechanism a sequentially transfers the inverters to the first row of placing grooves of the plastic uptake boxes, when the row of placing grooves is filled with the inverters, the plastic uptake boxes move to the right along with the transfer platform a310, and the fourth transfer mechanism a transfers the inverters to the next row of placing grooves; repeating the steps, and moving the plastic uptake box packed with the steering gear to a stacking area along with the transfer table a310 after the plastic uptake box is filled with the steering gear; after the blister pack in which the diverter is packaged is separated from the transfer station a310, the transfer station a310 moves leftward to the feeding area a along with the second timing belt a 712.

During the period of transferring the plastic suction boxes to the packaging area and the stacking area by the transfer platform a310, the third transfer mechanism a can move the plastic suction box storage platform 120 to the mounting box feeding area a in advance; during the period that the transfer table a310 returns to the feeding area a and the transfer table a310 transfers the blister boxes to the packaging area and the stacking area, the stacking mechanism a can stack the blister boxes packaged with the commutator; therefore, the period of the full-automatic packaging of the commutator is preferably shortened, the utilization rate of each process of the full-automatic packaging of the commutator is further improved, and the efficiency of the full-automatic packaging of the commutator is further improved.

As shown in fig. 3 to 5 and fig. 12 to 15, in the present embodiment, the palletizing mechanism a includes a fourth mounting frame a 150, and the fourth mounting frame a 150 includes two fourth mounting plates a 151 and a fifth mounting plate a 152 arranged in parallel, and a mounting table a 153 arranged at the upper end surfaces of the fourth mounting plate a 151 and the fifth mounting plate a 152; the upper end face of the mounting table a 153 is provided with four positioning strips a161 which are vertically arranged and have L-shaped sections, and the surrounding areas of the four positioning strips a161 form a stacking area a with a rectangular section;

a transfer plate a1310 is arranged between the fourth mounting plate a 151 and the fifth mounting plate a 152, the second transfer mechanism a comprises a third air cylinder a350, the third air cylinder a350 is arranged on the left side of the transfer table a310, an L-shaped push plate a 450 matched with the side wall of the blister box is arranged at the output end of the third air cylinder a350, and the L-shaped push plate a 450 is used for pushing the blister box packaged with the diverter from the transfer table a310 to the transfer plate a1310 under the action of the third air cylinder a 350; a through hole a 1320 is formed in the mounting table a 153, a fourth air cylinder a 1010 is arranged at the lower end of the machine table a110, and the fourth air cylinder a 1010 is used for driving the transfer table a310 to move upwards so that the plastic uptake box packaged with the steering gear passes through the through hole a 1320 and moves to the stacking area a;

the upper end of the mounting table a 153 is provided with two fifth cylinders a 1020, the stacking area a is located between the two fifth cylinders a 1020, the output end of the fifth cylinder a 1020 is provided with a clamping piece a 1020, the end, facing the stacking area a, of the clamping piece a 1020 is provided with an arc-shaped groove a 1121 which is used for being matched with the side wall of the packaging groove at the plastic uptake box, and the two fifth cylinders a 1020 are used for driving the two clamping pieces a 1120 to move oppositely to clamp the plastic uptake box packaged with the steering gear at the lowest layer of the stacking area a; through the arrangement of the stacking mechanism a, the blister packs which are moved to the stacking area along with the transfer table a310 and are packaged with the steering gears are transferred to the transfer plate a1310 through the fourth air cylinder a 1010 and then transferred to the stacking area a through the third air cylinder a 350; thereby realized piling up the blister pack that has the steering gear better, and then increased the regularity in the commutator packaging process better, and made things convenient for the later stage to transport the blister pack that has the steering gear better.

Through the arrangement of the clamping pieces a 1020, when the fourth air cylinder a 1010 drives the transfer table a310 to move upwards, the two clamping pieces a 1120 move backwards, so that the blister box with the diverter packaged at the transfer table a310 presses the blister box with the diverter packaged at the stacking area a to move upwards integrally; when the blister pack with the diverter at the transfer table a310 moves to the stacking area a, the two clamping pieces a 1120 move oppositely to clamp the blister pack with the diverter, so that the blister pack with the diverter at the stacking area a keeps in place after the transfer table a310 moves downwards; the positioning and stacking of the blister pack in which the diverter is packaged is preferably achieved.

When the first finger cylinder a 410 clamps the blister pack, the L-shaped push plate a 450 at the third cylinder a350 in the contracted state is located right below the clamp plate a 411. And further, the maximum stroke of the third cylinder a350 is preferably shortened, so that the cost is preferably saved, and the space utilization rate is increased. The stacking mechanism a adopts a stacking mode of stacking the plastic-absorbing boxes packaged with the steering gear from bottom to top, and the opening sides of the packaging grooves at the plastic-absorbing boxes are arranged upwards all the time, so that the probability that the steering gear in the plastic-absorbing box breaks away from the plastic-absorbing box when the plastic-absorbing boxes packaged with the steering gear are stacked is avoided preferably, and the packaging of the plastic-absorbing boxes packaged with the steering gear is realized preferably. Wherein, through the setting of L type push pedal a 450, when fourth cylinder a 1010 promoted the blister pack that the packing has the steering gear, blister pack lateral wall, blister pack department packaging groove lateral wall all lean on each other with L type push pedal a 450 inside wall to stability when having promoted the blister pack that the packing has the steering gear better and moving. Wherein, through the setting of the location strip a161 that the cross-section is the L type, the blister pack side wall that has the steering gear mutually supports with location strip a161 inside wall, has made things convenient for piling up and arranging the blister pack that has the steering gear better, has made things convenient for the follow-up transfer of the blister pack that has the steering gear in piling up region a simultaneously better.

Referring to fig. 7-11, in the present embodiment, a positioning unit for fixing the first mounting box is disposed at the transfer station a 310; the first positioning unit a comprises two positioning pieces a 621 fixedly arranged on the upper end face of the transfer table a310 and used for being matched with the left side wall of the plastic uptake box, and the output end of the third air cylinder a350 is positioned between the two positioning pieces a 621; the positioning unit comprises two sixth air cylinders a811 fixedly arranged on the lower end face of the transfer table a310, the output ends of the sixth air cylinders a811 form positioning protrusions a 622, and the positioning protrusions a 622 move upwards to penetrate through the transfer table a310 under the action of the sixth air cylinders a811 to position the right side wall of the plastic box; the first positioning unit a further comprises two positioning pieces a, the output end of the third air cylinder a350 is positioned between the two positioning pieces a, each positioning piece a comprises two first positioning clamping ridges a623 which are fixedly arranged on the upper end surface of the transfer table a310 and arranged along the width direction of the machine table a110, and a first positioning groove a624 which is used for being matched with the side wall of the packaging groove at the plastic uptake box is formed between the two first positioning clamping ridges a 623; the front end wall and the right end wall of the first positioning clamping edge a623 both form a first guide inclined plane a 625, and the first guide inclined plane a 625 gradually inclines towards the middle part of the first positioning clamping edge a623 from bottom to top.

In this embodiment, the third transfer mechanism a further includes a seventh cylinder a 430 disposed at the first mounting frame a310, and an output end of the seventh cylinder a 430 is used for driving the mounting box to move down to a side wall of the placing groove thereof to be clamped into the corresponding first positioning groove a 624. Through the above arrangement, the mounting box can be preferably fixed at the transfer platform a 310. Specifically, when the first finger cylinder a 410 clamps the plastic uptake box and moves to the position where the lower end surface of the clamp plate a 411 is close to the upper end surface of the L-shaped push plate a 450, the two clamp plates a 411 move back to back, and when the clamp plate a 411 is completely separated from the plastic uptake box, the plastic uptake box falls; under the guiding action of the first guiding inclined plane a 625, the bottom wall of the packaging groove at the plastic uptake box falls into the corresponding first positioning groove a 624; at this time, the output end of the seventh cylinder a811 moves downwards and pushes the plastic uptake box to move downwards until the lower end surface of the plastic uptake box is attached to the upper end surface of the transfer table a310, and the side wall of the mounting groove a at the mounting box is clamped by the first positioning groove a 624. The positioning protrusions a 622 and the positioning pieces a 621 limit the movement of the mounting box in the left-right direction, and the first positioning clamping edges a623 limit the movement of the mounting box in the front-back direction and the vertical direction, so that the relative movement between the mounting box and the transfer platform a310 in the moving process of the transfer platform a310 is preferably avoided, and the stability of the mounting box along with the synchronous movement of the transfer platform a310 is further improved.

Through the arrangement of the sixth air cylinder a811 and the positioning protrusion a 622, when the transfer table a310 moves, the positioning protrusion a 622 extends out of the transfer table a310 to position the sidewall of the plastic box; after the transfer table a310 moves to the stacking area, the positioning protrusions a 622 move downwards to the lower end of the transfer table a310 to release the positioning of the side walls of the plastic box; thereby, the plastic uptake box packaged with the steering gear at the transfer station a310 is preferably convenient to be transferred to the transfer plate a1310, and the transfer of the mounting box is preferably realized while the mounting box is positioned.

In the present embodiment, as shown in fig. 3 and 12 to 15, a second positioning unit a for fixing the mounting box is provided at the palletizing mechanism a; the second positioning unit a comprises a plurality of second positioning clamping ridges 1311 arranged at intervals on the upper end surface of the transfer plate a1310 along the width direction of the machine a110, a second positioning groove a 1312 matched with the side wall of the packaging groove at the plastic-absorbing box is formed between every two adjacent second positioning clamping ridges 1311, and the first positioning groove a624 and the corresponding second positioning groove a 1312 are positioned at the same straight line; the front end wall and the right end wall of the second positioning clamping ridge a623 both form a second guide inclined surface a 1313, and the second guide inclined surface a 1313 gradually inclines towards the middle part of the second positioning clamping ridge a623 from bottom to top; the second positioning unit a further comprises a positioning plate a 154 arranged at the right end of the fourth mounting plate a 151 and the fifth mounting plate a 152, and the positioning plate a 154 is used for matching with the side wall of the packaging groove at the blister box.

With the above arrangement, the mounting box in which the steering gear is packed can be preferably fixed to the transfer plate a 1310. Specifically, the second positioning ridge 1311 preferably fixes the positions of the front-rear direction and the vertical direction of the blister pack with the diverter packaged at the transfer plate a1310, and the positioning plate a 154 preferably fixes the position of the left-right direction of the blister pack with the diverter packaged at the transfer plate a 1310. Thereby preferably improving the stability when the mounting box packed with the diverter moves synchronously with the transfer plate a 1310. Through the arrangement of the first positioning groove a624 and the second positioning groove a 1312, when the third cylinder a350 pushes the blister pack with the diverter to be transferred to the transfer plate a1310, the first positioning rib a623 preferably provides guidance for the blister pack with the diverter, so that the side wall of the packaging groove at the blister pack with the diverter can move from the first positioning groove a624 to the corresponding second positioning groove a 1312, and the accuracy of moving the blister pack with the diverter from the transfer plate a310 to the transfer plate a1310 is preferably improved.

Referring to fig. 20, in the embodiment, the fourth mounting seat a 522 is disposed below the mounting table a 153, a position-limiting plate a 1810 for cooperating with an upper sidewall of the blister box with the diverter to limit the blister box to move upward is disposed on a lower sidewall of the mounting table a 153, the position-limiting plate a 1810 is disposed on the left side of the through hole a 1320, and a fourth guiding inclined surface a 1811 for guiding the blister box with the diverter to move between the position-limiting plate a 1810 and the transfer plate a1310 is disposed on the right side of the position-limiting plate a 1810.

Through the arrangement, when the plastic uptake box provided with the commutator is pushed by the L-shaped push plate a 450 to move from the transfer table a to the transfer plate a1310, the lower side wall of the limit plate a 1810 preferably forms a limit on the upper side wall of the plastic uptake box provided with the commutator, so that the probability that the right end part or the whole of the plastic uptake box provided with the commutator moves upwards is preferably avoided, and the stability of the plastic uptake box provided with the commutator in the moving process is further preferably improved.

In this embodiment, the first finger cylinder a 410 and the second finger cylinder a920 are both finger cylinders a commonly used in the prior art; the first cylinder a420, the second cylinder a 921, the first motor a914, the second motor a 340, the third cylinder a350, the fourth cylinder a 1010, the fifth cylinder a 1020 and the sixth cylinder a811 are all cylinders which are common in the prior art; the lead screw stepping motor a 510 can be a common lead screw stepping motor a in the prior art.

When the full-automatic commutator packaging mechanism in the embodiment is used, the full-automatic commutator packaging mechanism comprises the following steps:

firstly, a third transfer mechanism a positioned above a feeding area a transfers the blister box to the upper end surface of a transfer table a310 positioned in the feeding area a; step two, the first transfer mechanism a drives a transfer table a310 carrying the blister boxes to move to a packaging area, and the fourth transfer mechanism a sequentially transfers the commutator from the commutator storage area to a packaging groove at the blister boxes; meanwhile, the third transfer mechanism a transfers the blister pack from the blister pack storage table 120 to above the feeding area a; step three, after the packaging groove at the plastic uptake box is filled with the commutator, the first transfer mechanism a drives a transfer table a310 carrying the plastic uptake box packaged with the commutator to move to a stacking area; step four, the second transfer mechanism a transfers the plastic suction boxes packaged with the commutators to a stacking mechanism a from a transfer table a 310; step five, the first transfer mechanism a drives the transfer table a310 to move to the feeding area a; meanwhile, the plastic uptake boxes packaged with the commutator are stacked in order by the stacking mechanism a.

As shown in fig. 16-19, in the present embodiment, the clamp plate a 411 includes a first sub-clamp plate a 1411 and a second sub-clamp plate a 1412, which are arranged on the left and right, and a limiting unit a for positioning the blister box is arranged at the second sub-clamp plate a 1412; the limiting unit a comprises a sliding block a1611 and a blocking block a 1510 which are respectively arranged at the front end and the rear end of the second placing groove a 610 and are used for being matched with the side wall of the plastic suction box; a vertically-arranged sliding groove a 1610 is arranged on the upper end surface of the second placing groove a 610, a vertically-arranged sliding column a 1612 is arranged on the upper end wall of the sliding groove a 1610, a sliding hole a 1614 used for being in sliding fit with the sliding column a 1612 is arranged on the sliding block a1611, a first spring a 1613 used for driving the sliding block a1611 to move downwards is sleeved on the sliding column a 1612 between the upper end wall of the sliding groove a 1610 and the upper end surface of the sliding block a1611, a third guide inclined surface a1615 is arranged on the front end surface of the sliding block a1611, and the plastic uptake box pushes the third guide inclined surface a1615 to move upwards under the pushing of the pushing plate a 222;

the front side wall of the blocking block a 1510 is provided with an inclined side wall a 1711 and a vertical side wall a1712 from left to right, the inclined side wall a 1711 inclines back to the sliding block a1611 from the vertical side wall a1712 to the end far away from the vertical side wall a1712, and the vertical side wall a1712 is used for positioning the blister box;

an ejecting unit a is arranged on the right side wall of the second placing groove a 610 and used for driving the blister box to move from the vertical side wall a1712 to the inclined side wall a 1711 when the first sub-clamping plate a 1411 and the second sub-clamping plate a 1412 move back to back; the ejecting unit a comprises a plurality of circular grooves a 1620 arranged at the right side wall of the second placing groove a 610 at intervals, wherein a hemispherical piece a1621 is arranged in the circular groove a 1620, the opening of the circular groove a 1620 expands inwards to form a limiting part a 1622 for limiting the detachment of the hemispherical piece a1621 from the circular groove a 1620, a guide groove a 1721 is arranged at the plane of the bottom of the circular groove a 1620 of the hemispherical piece a1621, a second spring a 1722 for driving the hemispherical surface of the hemispherical piece a1621 to eject out of the circular groove a 1620 is arranged between the bottom of the circular groove a 1620 and the bottom of the guide groove a 1721, and the plastic suction box pushes the hemispherical surface of the hemispherical piece a1621 under the pushing of the pushing plate a 222 so as to retract the hemispherical piece a1621 into the circular groove a 1620.

Through the arrangement of the limiting unit a, the relative movement between the blister box and the clamping plate a 411 when the blister box moves downwards along with the first finger cylinder a 410 is limited, so that the packaging groove at the blister box is preferably moved into the first positioning groove a 624; through the setting of the pop-up unit a, the probability that the blister box is difficult to be separated from the second placing groove a 610 due to the fact that the front side wall and the rear side wall of the blister box are tightly propped by the blocking block a 1510 and the sliding block a1611 is preferably avoided, and therefore the separation between the blister box and the first sub-clamp plate a 1411 is preferably realized. The limiting unit a is arranged at the second sub-clamping plate a 1412, and preferably, an avoidance space is provided for the positioning sheet a 621; through the arrangement of the inclined side wall a 1711 and the vertical side wall a1712, the moving stroke of the hemispherical member a1621 is preferably shortened, and the right side wall of the blister box is preferably convenient to move into the second placing groove a 610.

Specifically, after the second sub-clamping plate a 1412 moves to the first transfer area a along with the first finger cylinder a 410, under the pushing of the pushing plate a 222, the rear end of the blister box presses the third guiding inclined surface a1615 to drive the sliding block a1611 to press the first spring a 1613 and move upwards into the sliding groove a 1610, and the rear end side of the blister box presses the sliding block a161 to press the hemispherical surface of the hemispherical piece a1621 to drive the hemispherical piece a1621 to retract into the circular groove a 1620; when the plastic uptake box moves to the position that the rear end part abuts against the vertical side wall a1712, the sliding block a1611 moves downwards under the action of the first spring a 1613 to the position that the rear side wall abuts against the front end part of the plastic uptake box, and the hemispherical surface of the hemispherical piece a1621 abuts against the right side wall of the plastic uptake box; when the clamp plate a 411 moves to approach the L-shaped push plate a 450 along with the first finger cylinder a 410, the first sub-clamp plate a 1411 and the second sub-clamp plate a 1412 gradually move back to back, the hemispherical member a1621 pops out of the circular groove a 1620 under the action of the second spring a 1722, so as to drive the rear sidewall of the blister box to move from the vertical sidewall a1712 to the inclined sidewall a 1711, at this time, the front sidewall and the rear sidewall of the blister box are no longer pressed by the vertical sidewall a1712 and the slide block a1611, and the rear end of the blister box is separated from the second placement groove a 610.

As shown in fig. 27-31, the full-automatic pressing mechanism for bakelite powder for commutator in the present embodiment includes a first machine c 3110 having a feeding mechanism, a second machine c 3120 having a heating mechanism c, a third machine c 3130 having a transit area c and a pressing area c, and a transit mechanism c; a pressing mechanism is arranged at the pressing area c, and a first middle die 3240 is arranged at the transfer area c; the transfer mechanism c comprises a first transfer mechanism c, a second transfer mechanism c and a third transfer mechanism c; first transport mechanism c is used for transporting the ironwood pressed powder piece of feed mechanism c department to heating mechanism c department and heats, second transport mechanism c is used for transporting the ironwood pressed powder piece after heating from heating mechanism c to the first well mould 3240 of transfer region c department in, third transport mechanism c is used for transporting the first well mould 3240 that carries the ironwood pressed powder piece from transfer region c department to pressing mechanism department and suppresses, and is used for transporting the first well mould 3240 that carries the ironwood powder waste material from pressing mechanism department to transfer region c department, transfer region c department still is equipped with the transfer mechanism c that is used for shifting out the ironwood powder waste material in first well mould 3240 to first well mould 3240.

Through the method, the full-automatic feeding of the bakelite powder can be better realized, so that the full-automatic pressing of bakelite powder cakes is better realized; and then the defects of high danger, low working efficiency and the like caused by manual feeding are preferably reduced, so that the bakelite powder pressing efficiency is improved. Specifically, bakelite powder cake piece is stored in feed mechanism c department, bakelite powder cake piece of feed mechanism c department is transported to heating mechanism c department and is heated to first transport mechanism c, ironwood powder cake piece after the heating is transported to first well mould 3240 of transfer region c department through second transport mechanism c in, the first well mould 3240 that will carry bakelite powder cake piece is transported to pressing mechanism department to rethread third transport mechanism c, after the pressing mechanism suppression, the bakelite powder waste material that remains in first well mould 3240 is transported to transfer region c department by third transport mechanism c along with first well mould 3240, shift mechanism c shifts out bakelite powder waste material out of first well mould 3240 again. And then the full-automatic continuous pressing of the bakelite powder cake is preferably realized.

In this embodiment, a turntable c 3121 and a first driving member c are disposed at the upper end of the first machine c 3110, and a plurality of storage units c are disposed at intervals along the circumference of the upper end surface of the turntable c 3121; a feeding area c is arranged above the rotary disc c 3121, the first driving member c is used for driving the rotary disc c 3121 to rotate so as to drive the plurality of storage units c to sequentially rotate to the feeding area c, and the first driving member c is a first motor c 3124; the storage unit c comprises a storage piece c 3122 which is vertically arranged, and a storage cavity c 3123 which is used for storing the iron wood meal cake blocks penetrates through the storage piece c 3122 along the vertical direction; the first machine c 3110 is provided with a lifting unit for pushing the bakelite cake in the storage cavity c 3123 of the feeding area c out of the opening at the upper end of the storage cavity c 3123, and the upper end of the first machine c 3110 is provided with a probe c 3124 for monitoring the bakelite cake in the storage cavity c 3123 of the feeding area c. The storage and subsequent automatic transportation of bakelite powder cake pieces are preferably realized. Specifically, the lifting unit gradually pushes the bakelite powder cake blocks in the storage piece c 3122 at the loading area c out of the opening at the upper end of the storage cavity c 3123, the probe c 3124 is used for monitoring the residual quantity of the bakelite powder in the storage cavity c 3123, and after the bakelite powder cake blocks in the storage cavity c 3123 are all pushed to the opening at the upper end of the storage cavity c 3123 and are transferred to the heating mechanism c by the first transfer mechanism c, the first driving piece c drives the rotary disc c 3121 to rotate, so that the adjacent storage piece c 3122 is transferred to the loading area c.

In the embodiment, a plurality of through holes c 3511 communicated with the corresponding storage cavities c 3123 are formed in the position of the rotary disc c 3121, the through holes c 3511 and the storage pieces c 3122 are sequentially arranged correspondingly, and the sectional area of the through holes c 3511 is smaller than that of the storage cavities c 3123; the lifting unit comprises a lead screw stepping motor c3231 arranged at the first machine table c 3110, and an output end of the lead screw stepping motor c3231 extends into the storage cavity c 3123 from a through hole c 3511. The output end of the screw rod stepping motor c3231 extends into a storage cavity c 3123 of a storage part c 3122 at the feeding area c, and gradually drives the whole bakelite powder cake block in the storage cavity c 3123 to move upwards, so that the bakelite powder cake block in the storage cavity c 3123 can be better ejected out of an opening of the storage cavity c 3123, and further, the subsequent transportation of the bakelite powder cake block is better facilitated; when all the bakelite flour cake blocks in the storage cavity c 3123 are transferred, the output end of the lead screw stepping motor c3231 moves downwards and exits from the storage cavity c 3123, so that the rotation of the turntable c 3121 is facilitated.

In this embodiment, the heating mechanism c includes a heating plate c 3131 disposed at the second platform c 3120 for heating the bakelite flour cake, and a heating platform c disposed at the upper end of the heating plate c 3131, and the heating mechanism c further includes a heating cover c 3132 obliquely disposed at the upper end of the heating plate c 3131; the heating table c comprises two rotating rods c 3221 which are arranged in parallel and the upper ends of which are used for placing the iron wood powder cake blocks, and a driving unit c for driving the two rotating rods c 3221 to rotate so as to drive the iron wood powder cake blocks to rotate; a plurality of first mounting brackets c 3222 for mounting two rotating rods c 3221 are arranged at the upper end of the heating plate c 3131; the driving unit c includes a first worm wheel c 3223 arranged at one end of the rotary rod c 3221, and a worm c 3224 for cooperating with the two first worm wheels c 3223, a plurality of second mounting brackets c 3225 for mounting the worm c 3224, and a second driving member c for driving the worm c 3224 to rotate are arranged at the heating platform c, and the second driving member c is a second motor c.

Through the aforesaid, can realize the heating to bakelite powder cake piece better, because bakelite powder cake piece texture is hard when the normal atmospheric temperature state, can soften after the heating, so made things convenient for follow-up suppression to bakelite powder cake piece. Wherein, drive unit c has preferably driven the rotation that is located bakelite flour cake piece of rotating rod c 3221 upper end department, and then has promoted the homogeneity of being heated of bakelite flour cake piece better.

In this embodiment, a fourth mounting bracket c is arranged at the transfer area c, the fourth mounting bracket c includes a first mounting bar c 3211 and a first mounting plate c 3212 which are vertically arranged, the first mounting bar c 3211 is provided with two first mounting bars c 3211 which are arranged in parallel, and the fourth mounting bracket c further includes a plurality of first mounting columns c 3213 which are arranged between the first mounting plate c 3212 and the two first mounting bars c 3211; the first middle die 3240 is arranged between the two first mounting bars c 3211, the inner ends of the two first mounting bars c 3211 are both provided with a first slide rail c 3214 along the horizontal direction, and the first middle die 3240 is provided with a first slide bar 3241 which is used for being in sliding fit with the corresponding first slide rail c 3214; the pressing mechanism comprises a carrier c3231 arranged at the third machine station c 3130, and two opposite side walls of the carrier c3231 are respectively provided with a second slide rail c3232 arranged in parallel with the first slide rail c 3214; the third transfer mechanism c includes a third driving element c disposed at the upper end of the third machine c 3130, and the third driving element c is configured to drive the first middle mold 3240 to move to transfer the first sliding bar 3241 thereof from the first sliding rail c 3214 into the second sliding rail c 3232; can transport the first well mould 3240 that carries bakelite powder cake piece to pressing mechanism department better and carry the first well mould 3240 of suppression back bakelite powder waste material to transfer regional c department to the transfer of the follow-up suppression of bakelite powder cake piece and suppression back bakelite powder cake waste material has been made things convenient for better.

In this embodiment, the third driving element c is a first cylinder provided with a magnetic switch, and the pressing mechanism is arranged between the first cylinder and the transfer area c; because the first cylinder is provided with the magnetic switch, the push-out end of the first cylinder piston rod can tightly suck the first middle die 3240 in the extension state, and after the first cylinder piston rod transfers the first middle die 3240 to the pressing mechanism, the push-out end of the first cylinder piston rod can be separated from the first middle die 3240 due to the contraction state of the piston rod.

In this embodiment, the first transfer mechanism c includes a first robot arm 3141 and a first linear motor c 3142 for driving the first robot arm 3141 to move linearly, the first robot arm 3141 and the first linear motor c 3142 cooperate with each other to transfer the bakelite cake from the opening at the upper end of the storage chamber c 3123 to the upper end of the rotary rod c 3221, and a third mounting rack c 3143 for mounting the first linear motor c 3142 is disposed at the upper end of the first machine table c 3110. Therefore, the bakelite powder cake is preferably transferred from the upper end of the storage cavity c 3123 to the upper end of the rotary rod c 3221, so that the bakelite powder cake is convenient to heat subsequently.

In this embodiment, the second transfer mechanism c includes a second manipulator 3151 and a second linear motor c 3152 for driving the second manipulator 3151 to move linearly, the second manipulator 3151 and the second linear motor c 3152 cooperate with each other to transfer the bakelite powder cake from the upper end of the rotating rod c 3221 to the first middle mold 3240 located between the two first mounting bars c 3211, and a fifth mounting bracket c 3153 for mounting the second linear motor c 3152 is disposed at the upper end of the first machine c 3110. Therefore, the heated bakelite powder cake is preferably transferred from the upper end of the rotating rod c 3221 into the first middle die 3240, so that the bakelite powder cake is convenient to press subsequently.

In this embodiment, the first middle mold 3240 includes a placing groove c 3242 provided at an upper end surface thereof for placing the bakelite powder cake, and a plurality of pressing holes c 3243 provided at a lower end surface thereof to communicate with the placing groove c 3242; the pressing mechanism comprises a lower pressing die 3233 arranged at the lower end of the carrier c3231, and a second middle die arranged between the lower pressing die 3233 and the carrier c3231 and used for placing a copper sheet, the pressing mechanism further comprises a fourth driving part c used for driving the carrier c3231 to move downwards so as to drive the first middle die 3240 to move to the upper end surface of the second middle die, the fourth driving part c is a second cylinder c, and a second mounting plate c 3234 used for mounting the second cylinder c is arranged on the upper end surface of the third machine c 3130; an upper pressing die 3161 and a third air cylinder c 3162 for driving the lower end of the upper pressing die 3161 to extend into the placing groove c 3242 are arranged at the upper end of the carrier c3231, the upper pressing die 3161 is used for pressing the iron wood powder cakes in the placing groove c 3242 into the second middle die from a pressing hole c 3243, and a sixth mounting rack c 3163 for mounting the third air cylinder c 3162 and the upper pressing die 3161 is arranged at the upper end of the carrier c 3231.

After the first middle mold 3240 moves to the carrier c3231 through the third driving element c, the fourth driving element c drives the carrier c3231 to move downwards, after the first middle mold 3240 moves to the lower end to contact with the upper end of the second middle mold, the third air cylinder c 3162 drives the upper pressing mold 3161 to move downwards to the seven lower end to extend into the placing groove c 3242, the upper pressing mold 3161 presses the bakelite flour cake blocks in the placing groove c 3242 from the pressing hole c 3243 to the copper sheets in the second middle mold in the downward moving process, after the pressing is completed, the third air cylinder c 3162 drives the upper pressing mold 3161 to move upwards, the fourth driving element c drives the carrier c3231 to move upwards to the third driving element c, and the third driving element c drives the first middle mold 3240 to move to the transfer area c; at this time, the bakelite powder waste remaining in the placement groove c 3242 after pressing moves to the relay area c along with the first middle mold 3240.

In this embodiment, the transferring mechanism c includes a lifting-up member c 3251 arranged between the first mounting plate c 3212 and the first mounting bar c 3211, a plurality of ejector pins c 3252 are arranged at the upper end of the lifting-up member c 3251, a fourth cylinder c 3253 for driving the lifting-up member c 3251 to drive the ejector pins c 3252 to move upward is arranged at the first mounting plate c 3212, and the ejector pins c 3252 are used for extending into the corresponding pressing holes c 3243 to eject the iron and wood dust waste out of the pressing holes c 3243; the transfer mechanism c further comprises a seventh mounting frame c3254 arranged at the upper end of the first mounting bar c 3211, a third linear motor c3255 horizontally arranged is arranged at the seventh mounting frame c3254, a fifth air cylinder c 3256 is arranged at a sliding block of the third linear motor c3255, and a suction cup 3257 is arranged at the output end of the fifth air cylinder c 3256; the fifth cylinder c 3256 is used for driving the suction cup 3257 to move in the vertical direction, the suction cup 3257 is used for sucking the iron and wood powder waste ejected out of the pressing hole c 3243, and the third linear motor c3255 is used for driving the fifth cylinder c 3256 to drive the suction cup 3257 and the iron and wood powder waste to synchronously move out of the position above the placing groove c 3242; one end of a third linear motor c3255 is positioned between the two first mounting bars c 3211, and a bakelite powder waste collection box c is arranged below the other end of the third linear motor c 3255. The ironwood dust waste remaining after the ironwood flour cake is pressed in the first middle mold 3240 can be preferably transferred out of the first middle mold 3240. Specifically, the fourth cylinder c 3253 drives the lifting piece c 3251 to move upwards, so as to drive the ejector pin c 3252 to extend into the gradually-pressed hole c 3243 and lift the iron and wood powder waste out of the gradually-pressed hole c 3243, and the iron and wood powder waste is gradually loosened in the moving process; meanwhile, the suction cup 3257 moves into the placing groove c 3242 through the fifth cylinder c 3256 and sucks the bakelite powder waste in a loose state, when the fifth cylinder c 3256 drives the suction cup 3257 to move upwards to drive the bakelite powder waste to move to the position above the first middle mold 3240, the third linear motor c3255 drives the fifth cylinder c 3256 to move to the position above the bakelite powder waste collecting box c, and the bakelite powder waste falls into the bakelite powder waste collecting box c from the suction cup 3257. Thereby better facilitating the cleaning and collection of the bakelite powder waste.

As shown in fig. 21 to 26, the online visual monitoring mechanism for copper sheets of a commutator of the present embodiment includes a machine b2100, where the machine b2100 is sequentially provided with a feeding region b, a monitoring region and a commutator storage region from back to front along a length direction thereof; the monitoring area is sequentially provided with a first monitoring unit, a second monitoring unit, a third monitoring unit, a fourth monitoring unit and a fifth monitoring unit from back to front, wherein the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit are respectively used for monitoring the side surface, the mica, the bottom surface, the top surface and the inner hole of the commutator; waste discharge ports 2110 are formed in the right sides of the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit;

a transfer mechanism b for reciprocating motion along the length direction of the machine table b2100 is arranged at the machine table b 2100; the transfer mechanism b transfers the commutator in the feeding area b, the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit to the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, the fifth monitoring unit and the commutator storage area through reciprocating motion, and transfers the commutator which is unqualified to be monitored to the corresponding waste product discharge port 2110. The automatic feeding and discharging of the commutator, the automatic monitoring of the appearance continuity of the commutator and the classification of the commutator are realized, the monitoring efficiency of the commutator is improved, the stability of the monitoring result of the commutator is improved, and the grading precision and the production rate are improved. Specifically, the transfer mechanism b moves forward to transfer the commutator at the feeding area b, the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit to the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, the fifth monitoring unit and the commutator storage area; in the forward moving process, the unqualified commutators are monitored by the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit to fall into the corresponding waste discharge hole 2110; after the single transfer is completed, the transfer mechanism b moves backward to return to the initial area. Therefore, the technical parameters of the side surface, the mica, the bottom surface, the top surface and the inner hole of the commutator are preferably monitored, so that the technical parameters of the surface of the commutator are preferably comprehensively monitored, and the commutator is classified while monitoring, thereby facilitating the subsequent statistics and analysis of the commutator processing data source.

In this embodiment, the machine b2100 has a first guide rail b 2120 on an upper end surface thereof, the transfer mechanism b includes a transfer plate b 2121 for slidably engaging with the first guide rail b 2120 and a manipulator b2122 for gripping the commutator, the manipulator b2122 has 6 manipulators 2122 spaced from the upper end surface of the transfer plate b 2121, and the transfer plate b 2121 is disposed left and right to the monitoring area. The 6 manipulators b2122 are sequentially arranged corresponding to the feeding area b, the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit.

After the transfer plate b 2121 is moved to 6 manipulators which are sequentially located at the feeding area b, the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit, the 6 manipulators clamp corresponding area commutators; when the transfer plate b 2121 moves forward to a position where the diverter is located above the corresponding waste discharge hole 2110, the manipulator loosens the unqualified diverter monitored by the last monitoring unit and enables the unqualified diverter to fall into the waste discharge hole 2110; when the transfer plate b 2121 moves forwards to 6 manipulators which are sequentially located at the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, the fifth monitoring unit and the storage area of the reverser, the manipulators loosen the reverser and move backwards; the single transfer is complete.

The transfer mechanism b further includes a plurality of first cylinders b 2123 disposed at the upper end surface of the machine table b2100 for driving the transfer plate b 2121 to reciprocate. The reciprocating motion of the transfer plate b 2121 is preferably achieved. A first monitoring hole b 3310 is formed in the machine b2100, the first monitoring unit comprises a first placing table b 2321 which is arranged in the first monitoring hole b 3310 and used for placing a commutator, a first monitoring camera b2331 which is used for monitoring the commutator at the first placing table b 2321 is arranged above the first placing table b 2321, and a first light source assembly b is arranged at the machine b 2100; a first fixed frame b 2340 is arranged at the lower end of the machine platform b2100, a first movable plate b 2341 for mounting the first placing platform b 2321 and a second cylinder b 2611 for driving the first movable plate b 2341 to move in the vertical direction are arranged at the first fixed frame b 2340, and a first motor b 2612 for driving the first placing platform b 2321 to rotate is arranged at the first movable plate b 2341; a second fixed frame b2342 is arranged at the upper end of the machine table b2100, and a first installation shaft b 2410 axially parallel to the length direction of the machine table b2100 and a second movable plate b 2343 which is used for being in rotating fit with the first installation shaft b 2410 and used for installing a first monitoring camera b2331 are rotatably arranged at the second fixed frame b 2342; the first light source assembly b includes a first backlight source b 2351 and a first linear light source b2352 disposed on the upper end surface of the machine platform b2100, the first backlight source b 2351 and the first linear light source b2352 are disposed on the left side and the right side of the first monitoring hole b 3310, respectively, and the first linear light source b2352 includes two first placing platforms b 2321 disposed between the two first linear light sources b 2352.

In this embodiment, a machine station b2100 is provided with a second monitoring hole b 2360, the second monitoring unit includes a second placing table b 2361 which is arranged at the second monitoring hole b 2360 and used for placing a commutator, a second monitoring camera b which is used for monitoring the commutator at the second placing table b 2361 is arranged above the second placing table b 2361, and a second light source assembly b is arranged at the machine station b 2100; a third fixed frame b 2371 is arranged at the lower end of the machine platform b2100, a third movable plate b 2372 for mounting the second placing platform b 2361 and a third cylinder b 2521 for driving the third movable plate b 2372 to move along the vertical direction are arranged at the third fixed frame b 2371, and a second motor b 2522 for driving the second placing platform b 2361 to rotate is arranged at the third movable plate b 2372; a fourth fixed frame b2373 is arranged at the upper end of the machine table b2100, a second installation shaft b 2374 which is axially parallel to the length direction of the machine table b2100 and a fourth movable plate b2375 which is used for being rotationally matched with the second installation shaft b 2374 and is used for installing a second monitoring camera b are rotatably arranged at the fourth fixed frame b 2373; the second light source assembly b comprises a second backlight source b 2381 and a second backlight source b 2381 which are arranged on the upper end face of the machine table b2100, the second backlight source b 2381 and the second backlight source b 2381 are respectively arranged on the left side and the right side of the second monitoring hole b 2360, the second backlight sources b 2381 are provided with two second placing tables b 2361, and the two second backlight sources b 2381 are arranged between the two second backlight sources b 2381.

By the arrangement of the first monitoring unit, the acquisition and monitoring of the technical parameters of the commutator side part such as the height of the side surface, foreign matters in the groove, surface damage of the copper sheet, bottom unfilled corner of the copper sheet, width of the groove, missing milled grooves, copper sheet missing and the like under the condition of side surface normal light and the acquisition and monitoring of the technical parameters of the commutator side part such as hook length, hook loss, hook missing and the like under the condition of side surface line light can be preferably realized; through the arrangement of the second monitoring unit, the acquisition and detection of mica technical parameters at the side part of the commutator, such as side height, copper sheet surface damage, groove area mica residue, groove width, hook length, hook damage, top surface bakelite defect, bottom bakelite defect and the like, can be better realized at the side surface angle. The first linear light source b2352 and the first backlight source b 2351 are matched with each other to form a monitoring condition of side surface positive light and side surface linear light; second backlight b 2381 and second backlight b 2381 mutually support and have promoted the profile characteristic of commutator, and then have promoted the monitoring precision.

The second movable plate b 2343 and the fourth movable plate b2375 are respectively rotatably mounted on the first mounting shaft b 2410 and the second mounting shaft b 2374, so that the monitoring angles of the first monitoring camera b2331 and the second monitoring camera b are preferably convenient to adjust; the first placing table b 2321 and the second placing table b 2361 which can rotate preferably drive the commutator to rotate, and the first monitoring camera b2331 and the second monitoring camera b are arranged at the side part of the commutator, so that the first monitoring camera b2331 and the second monitoring camera b can carry out omnibearing data acquisition on the side surface of the rotating commutator; the first movable plate b 2341 and the third movable plate b 2372, which can move up and down, respectively drive the first placing table b 2321 and the second placing table b 2361 to move synchronously, so that the first placing table b 2321 and the second placing table b 2361 drive the commutator to move vertically between the robot and the monitoring position.

In this embodiment, the second fixing frame b2342 includes two first fixing posts b2342 a vertically disposed on the upper end surface of the machine b2100, and a U-shaped first fixing plate b2342b crossing the two first fixing posts b2342 a, and the first mounting shaft b 2410 is disposed on the first fixing plate b2342 b; the second movable plate b 2343 is provided with a first movable hole b 2421 for matching with the first mounting shaft b 2410 and a first passage b 2422 for communicating with the first movable hole b 2421, and the surface of the second movable plate b 2343 is provided with a first threaded hole b 2423 perpendicular to the first passage b 2422 and a first bolt b for matching with the first threaded hole b 2423 to lock the circumferential and axial positions of the second movable plate b 2343.

In this embodiment, the fourth fixing frame b2373 includes two second fixing columns b2373 a vertically arranged on the upper end surface of the machine b2100, and a U-shaped second fixing plate b2373b crossing the two second fixing columns b2373 a, and the second mounting shaft b 2374 is arranged on the second fixing plate b2373 b; the fourth movable plate b2375 is provided with a second movable hole b used for being matched with the second mounting shaft b 2374 and a second channel b used for being communicated with the corresponding second movable hole b, and the surface of the second movable plate b 2343 is provided with a second threaded hole b arranged perpendicular to the second channel b and a second bolt b used for being matched with the second threaded hole b to lock the circumferential direction and the axial position of the second movable plate b 2343. The first bolt passing through the first threaded hole b 2423 can drive the second movable plate b 2343 at two sides of the first channel b 2422 to move in the same direction, so that the side wall of the first movable hole b 2421 abuts against the outer side wall of the first mounting shaft b 2410, and the position of the second movable plate b 2343 can be locked better; the second bolt passing through the second threaded hole b can drive the fourth movable plate b2375 at two sides of the second channel b to move in the same direction, so that the side wall of the second movable hole b abuts against the outer side wall of the second mounting shaft b 2374, and the position of the fourth movable plate b2375 can be locked better.

In this embodiment, a third monitoring hole b is formed in the machine platform b2100, the third monitoring unit includes a third placing platform b 2211, which is disposed in the third monitoring hole b and used for placing the commutator, the third placing platform b 2211 is made of a colorless transparent material, and the third placing platform b 2211 may be made of glass; the third monitoring unit further includes a third light source assembly b and a third monitoring camera b 2510 disposed right below the third placing table b 2211, the third light source assembly b includes a third backlight b 2131 disposed right above the third placing table b 2211 and a first annular light source b 2511 disposed between the third placing table b 2211 and the third monitoring camera b 2510; a fifth fixing frame b 2512 for mounting a third monitoring camera b 2510 and a first annular light source b 2511 is arranged on the lower end face of the machine table b2100, and a sixth fixing frame b 2132 for mounting a third backlight source b 2131 is arranged on the upper end face of the machine table b 2100.

Through the arrangement of the third monitoring unit, the collection and monitoring of technical parameters of the bottom of the commutator, such as surface defects, surface foreign matters, sheet jelly thickness, integrity and the like, under the condition of the bottom surface normal light and the collection and monitoring of technical parameters of the bottom of the commutator, such as outer diameter, inner diameter and the like, under the condition of the bottom surface backlight can be better realized; the first annular light source b 2511 and the third backlight source b 2131 cooperate with each other to form monitoring conditions of the front light and the back light of the bottom surface of the commutator.

In this embodiment, a fourth monitoring hole b is formed in the machine b2100, the fourth monitoring unit includes a fourth placing table b 2212 which is arranged in the fourth monitoring hole b and used for placing the commutator, and the fourth placing table b 2212 is made of a colorless transparent material; the fourth monitoring unit further includes a fourth light source assembly b and a fourth monitoring camera b 2133 provided directly above the fourth placement table b 2212, the fourth light source assembly b includes a fourth backlight b2520 provided directly below the fourth placement table b 2212, and a second annular light source b 2134 provided between the fourth placement table b 2212 and the fourth monitoring camera b 2133; a seventh fixing frame b 2521 for mounting a fourth backlight b2520 is disposed on the lower end surface of the machine b2100, and an eighth fixing frame b 2135 and a ninth fixing frame b 2136 for mounting a second annular light source b 2134 and a fourth monitoring camera b 2133, respectively, are disposed on the upper end surface of the machine b 2100.

The fourth monitoring unit can preferably realize the collection and monitoring of technical parameters of the top of the commutator, such as the height of the side surface, foreign matters in the groove, the surface damage of the copper sheet, the unfilled corner of the bottom of the copper sheet, the width of the groove, the missed milling groove, the missing of the copper sheet and the like under the condition of the positive light of the top surface, and the collection and monitoring of technical parameters of the top of the commutator, such as the hook width, the equal graduation of the hook and the hook, the outer diameter, the inner diameter and the like under the condition of the backlight of the top surface; the second annular light source b 2134 and the fourth backlight source b2520 cooperate to form a monitoring condition of the top surface positive light and the top surface passive light of the commutator. A fifth monitoring hole b is formed in the machine platform b2100, the fifth monitoring unit comprises a fifth placing platform b 2213 which is arranged in the fifth monitoring hole b and used for placing the commutator, the fifth placing platform b 2213 is made of colorless transparent materials, and the fifth placing platform b 2213 can be made of glass; the fifth monitoring unit further includes a fifth monitoring camera b 2137 and a fifth light source assembly b, which are respectively disposed right above and right below the fifth placing table b 2213, and the fifth light source assembly b is a fifth backlight source b 2530; a tenth fixing frame b 2531 for mounting a fifth backlight b 2530 is disposed at the lower end of the machine b2100, and a fifth monitoring camera b 2137 is disposed at a ninth fixing frame b 2136.

Through the arrangement of the fifth monitoring unit, the technical parameters of the inner hole of the commutator, such as inner hole cracks, inner hole integrity and the like, can be preferably acquired and monitored; the fifth backlight source b 2530 can highlight the profile characteristics of the commutator, so that the accuracy of the commutator monitoring result can be improved; due to the material characteristics of the fifth placement table b 2213, interference with the fifth backlight b 2530 can be reduced.

In this embodiment, the lower end of the machine platform b2100 is provided with a mounting plate b 2141 and a support column b 2101 for fixing the mounting plate b 2141; a conveying unit corresponding to the waste discharge hole 2110 is arranged at the mounting plate b 2141 and is used for conveying the unqualified diverter from the waste discharge hole 2110 to the left end of the machine b 2100; the transmission unit comprises a mounting seat b2142 arranged at the mounting plate b 2141, a belt pulley b 2143 and a belt b 2144 for matching with the belt pulley b 2143 are arranged at the mounting seat b2142, and a third motor b 2545 for driving the belt pulley b 2143 to rotate is further arranged at the mounting seat b 2142.

By the arrangement of the transfer unit, the unqualified diverter transferred to the waste discharge hole 2110 by the manipulator b2122 falls into the belt b 2144 and is transferred to the left end of the machine b2100 by the belt b 2144. Because the left end space of the machine b2100 is large, unqualified commutators can be conveniently classified and collected.

In this embodiment, the first monitoring camera b2331, the second monitoring camera b, the third monitoring camera b 2510, the fourth monitoring camera b 2133, the fifth monitoring camera b 2137 and the transfer mechanism b are all connected with the control system through electric wires, and the first monitoring camera b2331, the second monitoring camera b, the third monitoring camera b 2510, the fourth monitoring camera b 2133 and the fifth monitoring camera b 2137 are used for collecting imaging of the commutator and transmitting collected data to the control system; the PLC control system analyzes each technical parameter imaged by the commutator, compares the technical parameter with a preset range and sends an instruction to the transfer mechanism b; when the technical parameters of the commutator are not within the preset range, the commutator is an unqualified product, and the commutator is moved to a waste product discharge hole 2110 by the transfer mechanism b.

In this embodiment, the cameras of the first, second, third, fourth, and fifth monitoring cameras b2331, b 2510, b 2133, and b 2137 are all front-mounted microscopes, the microscopes are combined in an array manner, and the microscopes adopt microscope objectives of 2 × NX, so that the images of the first, second, third, fourth, and fifth monitoring cameras b2331, b 2510, b 2133, and b 2137 magnified by the commutator can be input to the control system, thereby preferably improving the detection accuracy. The length direction of the machine a110 is parallel to the length direction of the machine b 2100.

It is easily understood that a person skilled in the art can combine, split, recombine and the like the embodiments provided in the present application to obtain other embodiments, which do not depart from the scope of the present application.

In summary, the above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made in the claims of the present invention should be covered by the claims of the present invention.

Claims (10)

1. The utility model provides a commutator copper sheet on-line vision monitoring mechanism which characterized in that: the automatic feeding device comprises a machine table b (2100), wherein a feeding area b, a monitoring area and a commutator storage area are sequentially arranged on the machine table b (2100) from back to front along the length direction of the machine table b (2100); the monitoring area is sequentially provided with a first monitoring unit, a second monitoring unit, a third monitoring unit, a fourth monitoring unit and a fifth monitoring unit from back to front, wherein the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit are respectively used for monitoring the side surface, the mica, the bottom surface, the top surface and the inner hole of the commutator; waste discharge ports (2110) are formed in the right sides of the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit;

a transfer mechanism b for reciprocating motion along the length direction of the machine table b (2100) is arranged at the machine table b (2100); the transfer mechanism b transfers the commutator at the feeding area b, the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit and the fifth monitoring unit to the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, the fifth monitoring unit and the commutator storage area through reciprocating motion, and transfers the commutator which is unqualified to be monitored to the corresponding waste product discharge port (2110).

2. The online visual monitoring mechanism for the commutator copper sheet according to claim 1, characterized in that: the upper end surface of the machine table b (2100) is provided with a first guide rail b (2120), the transferring mechanism b comprises a transferring plate b (2121) in sliding fit with the first guide rail b (2120) and a manipulator b (2122) used for clamping the commutator, the manipulator b (2122) is provided with 6 manipulators b (2122) which are arranged on the upper end surface of the transferring plate b (2121) at intervals, and the transferring plate b (2121) and the monitoring area are arranged in a left-right mode.

3. The online visual monitoring mechanism for the commutator copper sheet according to claim 2, characterized in that: the transfer mechanism b further comprises a plurality of first cylinders b (2123) provided at the upper end surface of the machine table b (2100) for driving the transfer plate b (2121) to reciprocate.

4. The online visual monitoring mechanism for the commutator copper sheet according to claim 1, characterized in that: a first monitoring hole b (3310) is formed in the machine b (2100), the first monitoring unit comprises a first placing table b (2321) which is arranged in the first monitoring hole b (3310) and used for placing a commutator, a first monitoring camera b (2331) which is used for monitoring the commutator at the first placing table b (2321) is arranged above the first placing table b (2321), and a first light source assembly b is arranged at the machine b (2100);

the lower end of the machine table b (2100) is provided with a first fixed frame b (2340), the first fixed frame b (2340) is provided with a first movable plate b (2341) used for installing the first placing table b (2321) and a second air cylinder b (2611) used for driving the first movable plate b (2341) to move along the vertical direction, and the first movable plate b (2341) is provided with a first motor b (2612) used for driving the first placing table b (2321) to rotate;

a second fixing frame b (2342) is arranged at the upper end of the machine table b (2100), a first installation shaft b (2410) axially parallel to the length direction of the machine table b (2100) and a second movable plate b (2343) which is used for being in rotating fit with the first installation shaft b (2410) and used for installing a first monitoring camera b (2331) are arranged at the second fixing frame b (2342); the first light source assembly b comprises a first backlight source b (2351) and a first linear light source b (2352) which are arranged on the upper end face of the machine table b (2100), the first backlight source b (2351) and the first linear light source b (2352) are respectively arranged on the left side and the right side of the first monitoring hole b (3310), and the first linear light source b (2352) is provided with two first placing tables b (2321) which are arranged between the two first linear light sources b (2352).

5. The online visual monitoring mechanism for the commutator copper sheet according to claim 1, characterized in that: a second monitoring hole b (2360) is formed in the machine station b (2100), the second monitoring unit comprises a second placing table b (2361) which is arranged in the second monitoring hole b (2360) and used for placing a commutator, a second monitoring camera b which is used for monitoring the commutator in the second placing table b (2361) is arranged above the second placing table b (2361), and a second light source assembly b is arranged in the machine station b (2100);

a third fixed frame b (2371) is arranged at the lower end of the machine table b (2100), a third movable plate b (2372) for mounting the second placing table b (2361) and a third cylinder b (2521) for driving the third movable plate b (2372) to move along the vertical direction are arranged at the third fixed frame b (2371), and a second motor b (2522) for driving the second placing table b (2361) to rotate is arranged at the third movable plate b (2372);

a fourth fixed frame b (2373) is arranged at the upper end part of the machine table b (2100), a second installation shaft b (2374) which is axially parallel to the length direction of the machine table b (2100) and a fourth movable plate b (2375) which is used for being rotationally matched with the second installation shaft b (2374) and is used for installing a second monitoring camera b are arranged at the fourth fixed frame b (2373); the second light source assembly b comprises a second backlight source b (2381) and a second backlight source b (2381) which are arranged on the upper end face of the machine table b (2100), the second backlight source b (2381) and the second backlight source b (2381) are respectively arranged on the left side and the right side of a second monitoring hole b (2360), and the second backlight source b (2381) is provided with two second placing tables b (2361) which are arranged between the two second backlight sources b (2381).

6. The online visual monitoring mechanism for the commutator copper sheet according to claim 1, characterized in that: a third monitoring hole b is formed in the machine b (2100), the third monitoring unit comprises a third placing table b (2211) which is arranged in the third monitoring hole b and used for placing a commutator, and the third placing table b (2211) is made of colorless transparent materials; the third monitoring unit further includes a third light source assembly b and a third monitoring camera b (2510) provided directly below the third placement table b (2211), and the third light source assembly b includes a third backlight b (2131) provided directly above the third placement table b (2211) and a first annular light source b (2511) provided between the third placement table b (2211) and the third monitoring camera b (2510).

7. The online visual monitoring mechanism for the commutator copper sheet according to claim 1, characterized in that: a fourth monitoring hole b is formed in the machine b (2100), the fourth monitoring unit comprises a fourth placing table b (2212) which is arranged in the fourth monitoring hole b and used for placing the commutator, and the fourth placing table b (2212) is made of colorless transparent materials; the fourth monitoring unit further includes a fourth light source assembly b and a fourth monitoring camera b (2133) provided directly above the fourth mounting table b (2212), and the fourth light source assembly b includes a fourth backlight b (2520) provided directly below the fourth mounting table b (2212) and a second annular light source b (2134) provided between the fourth mounting table b (2212) and the fourth monitoring camera b (2133).

8. The online vision monitoring mechanism for the commutator copper sheet according to claim 1, characterized in that: a fifth monitoring hole b is formed in the machine table b (2100), the fifth monitoring unit comprises a fifth placing table b (2213) which is arranged in the fifth monitoring hole b and used for placing the commutator, and the fifth placing table b (2213) is made of colorless transparent materials; the fifth monitoring unit further includes a fifth monitoring camera b (2137) and a fifth light source assembly b, which are respectively disposed right above and right below the fifth placing table b (2213), and the fifth light source assembly b is a fifth backlight source b (2530).

9. The online visual monitoring mechanism for the commutator copper sheet according to claim 1, characterized in that: the lower end of the machine table b (2100) is provided with a mounting plate b (2141) and a support column b (2101) used for fixing the mounting plate b (2141); a conveying unit arranged corresponding to the waste discharge hole (2110) is arranged at the mounting plate b (2141), and the conveying unit is used for conveying the unqualified diverter from the waste discharge hole (2110) to the left end of the machine table b (2100); the transmission unit comprises a mounting seat b (2142) arranged at the mounting plate b (2141), a belt pulley b (2143) and a belt b (2144) matched with the belt pulley b (2143) are arranged at the mounting seat b (2142), and a third motor b (2145) used for driving the belt pulley b (2143) to rotate is further arranged at the mounting seat b (2142).

10. The utility model provides a commutator production processingequipment which characterized in that: an on-line visual inspection mechanism comprising a commutator copper sheet as claimed in any one of claims 1 to 9.

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