CN218822668U - Quick frame and automatic weighing device of unloading of graphite electrode flooding article - Google Patents

Quick frame and automatic weighing device of unloading of graphite electrode flooding article Download PDF

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Publication number
CN218822668U
CN218822668U CN202222899394.1U CN202222899394U CN218822668U CN 218822668 U CN218822668 U CN 218822668U CN 202222899394 U CN202222899394 U CN 202222899394U CN 218822668 U CN218822668 U CN 218822668U
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double
frame
baffle
track
steel rail
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李骏
刘雁伟
陈士林
赤九林
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Datong Yulin De Graphite New Materials Co ltd
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Datong Yulin De Graphite New Materials Co ltd
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Abstract

The utility model relates to a graphite electrode steeping cell unloads frame and automatic weighing device fast belongs to graphite electrode detection device technical field, has solved current graphite electrode steeping cell and has unloaded the frame and weighing when inefficiency, waste time and energy, technical problem such as cost of labor height. The solution is as follows: a graphite electrode impregnant quick unloading frame and automatic weighing device comprises a frame unloading device, a weighing device, a double-track conveying steel rail and a control device; the frame unloading device comprises a fixed steel frame and a movable steel frame; the double-track conveying steel rail at the position corresponding to the weighing device is a double-track lifting adjusting steel rail section; a first baffle is arranged between the tracks of the double-track conveying steel rail on the right side of the double-track lifting adjusting steel rail section; and a second baffle is arranged between the rails of the double-rail lifting adjusting steel rail section. Compared with the prior art, the utility model has the advantages of degree of automation is high, the cost of labor is low, unload frame and measurement of efficiency height, graphite electrode production cycle reduce.

Description

Quick frame and automatic weighing device of unloading of graphite electrode flooding article
Technical Field
The utility model belongs to the technical field of graphite electrode detection device, concretely relates to frame and automatic weighing device are unloaded fast to graphite electrode flooding article.
Background
At present, after graphite electrode impregnant is processed out of a tank, the graphite electrode impregnant in a frame needs to be hoisted and landed integrally by a steel wire rope ring for a crown block, the crown block needs to be controlled manually to slowly lower a lifting hook when landing, a crowbar is matched with the crown block to pry an upper electrode, and the graphite electrodes on 3-4 layers are all unstacked and laid on the ground slowly by the protection of the steel wire rope ring. The whole process requires the cooperation of two workers. Each car has 5 frames, and each frame can contain 3-5 layers of graphite electrode impregnant according to the size of the specification of the processing electrode, and about 6-16 graphite electrode impregnants. The frame unloading of the graphite electrode dipped article of 1 car needs at least 4 hours, which wastes time and labor and has low efficiency. The laid graphite electrode impregnant must be weighed to calculate the weight gain rate as required by inspection, but the current weighing method is that one worker operates a crown block, the graphite electrodes are lifted one by using a steel wire rope ring, the other worker reads and records data displayed by a crane scale connected with the steel wire rope ring, and the efficiency is low because all the electrodes of one 5 frames of the trolley are weighed for at least 2 hours.
SUMMERY OF THE UTILITY MODEL
In order to overcome prior art's not enough, solve current graphite electrode steeping thing and unload the frame and weigh time inefficiency, waste time and energy, technical problem such as cost of labor height, the utility model provides a graphite electrode steeping thing unloads frame and automatic weighing device fast.
The utility model discloses a following technical scheme realizes.
The utility model provides a quick frame unloading and automatic weighing device for graphite electrode impregnation products, which comprises a frame unloading device, a weighing device, a double-track conveying steel rail and a control device;
the frame unloading device is arranged above the right end of the double-track conveying steel rail, and the weighing device is arranged on the left side of the double-track conveying steel rail; the double-track conveying steel rail is a slope type conveying steel rail, and one side of the double-track conveying steel rail, which is close to the frame unloading device, is higher;
the frame unloading device comprises a fixed steel frame and a movable steel frame, and the movable steel frame is arranged on the left side of the fixed steel frame; a fixed inclined plate is arranged on one side, close to the movable steel frame, of the upper part of the fixed steel frame, and a movable discharging plate corresponding to the fixed inclined plate is arranged on the upper part of the movable steel frame; the fixed inclined plate and the movable discharging plate form a V-shaped discharging hopper with a large upper part and a small lower part; a group of moving steel frame guide rails parallel to the double-track conveying steel rails is arranged on the front side and the rear side of each double-track conveying steel rail, a plurality of moving guide wheels matched with the moving steel frame guide rails are arranged on the front side and the rear side of the bottom end of the moving steel frame respectively, and the motor controls the moving guide wheels at the bottom of the moving steel frame to reciprocate along the moving steel frame guide rails;
the weighing device comprises an electronic scale and two groups of Y-shaped weighing frames on the electronic scale, the weighing device is arranged below the left side of the double-track conveying steel rail, the double-track conveying steel rail at the position corresponding to the weighing device is a double-track lifting adjusting steel rail section, a lifting adjusting hydraulic cylinder is arranged below the double-track lifting adjusting steel rail section, two ends of the top surface of the double-track lifting adjusting steel rail section extend out of the lifting adjusting hydraulic cylinder and are respectively connected with the top surfaces of the double-track conveying steel rails at the left side and the right side of the double-track lifting adjusting steel rail section to form a same conveying surface, and the height of the double-track lifting adjusting steel rail section is lower than that of the Y-shaped weighing frames after the extension end of the lifting adjusting hydraulic cylinder retracts;
a first baffle is arranged between the tracks of the double-track conveying steel rail on the right side of the double-track lifting adjusting steel rail section, the right end of the first baffle is hinged with the ground, a first baffle cylinder is arranged on the lower portion of the left end of the first baffle, the extending end of the first baffle cylinder is hinged with the left side of the bottom surface of the first baffle, and the other end of the first baffle cylinder is hinged with the bottom surface; after the extending end of the first baffle cylinder extends out, the left end of the first baffle is higher than the track height of the double-track conveying steel rail at the corresponding position;
a second baffle is arranged between the tracks of the double-track lifting adjusting steel track section, the right end of the second baffle is hinged with the ground, a second baffle cylinder is arranged on the lower portion of the left end of the second baffle, the extending end of the second baffle cylinder is hinged with the left side of the bottom surface of the second baffle, the other end of the second baffle cylinder is hinged with the ground, the left end of the second baffle after the extending end of the second baffle cylinder extends out is higher than the track height of the double-track lifting adjusting steel track section after the extending end of the lifting adjusting hydraulic cylinder extends out, and the left end of the second baffle after the extending end of the second baffle cylinder retracts is lower than the height of the Y-shaped weighing frame;
a graphite electrode inductor is arranged on the double-track conveying steel rail on the left side of the double-track lifting adjusting steel rail section;
and the control device is electrically connected with the motor, the lifting adjusting hydraulic cylinder, the first baffle cylinder, the second baffle cylinder and the electronic scale respectively.
Furthermore, an arc transition steel rail section connected with the bottom of the fixed inclined plate is arranged at the position, close to the bottom of the fixed inclined plate, of the right end of the double-rail conveying steel rail.
Further, the distance between the two groups of moving steel frame guide rails is larger than the length of the graphite electrode.
Further, the distance between the two groups of Y-shaped weighing frames is smaller than the distance between the two rails of the double-rail conveying steel rail.
Furthermore, the included angles between the fixed inclined plate and the horizontal plane and the included angles between the movable discharging plate and the horizontal plane are both 67 degrees.
Further, the inclination angle of the double-track conveying steel rail is 5 degrees.
The utility model discloses the beneficial effect who reaches is: the utility model selects the fixed inclined plate and the movable discharging plate to form the V-shaped discharging frame hopper with big top and small bottom, which can use gravity to lead the whole graphite electrodes to be mutually embedded and extruded, naturally rearranged and sequentially fall down, thus not causing the blockage of the graphite electrodes in the V-shaped discharging frame hopper and the breakage of the graphite electrodes, saving the trouble of manually unstacking the graphite electrode dipped goods after lifting the dipped goods to the ground in the traditional way and greatly improving the frame discharging speed of the dipped goods; the graphite electrode that spreads out after unloading the frame can be automatically weighed for use of first baffle cylinder, second baffle cylinder, lift adjustment pneumatic cylinder, a reducible artifical input to measurement of efficiency still is higher than the artifical balance measuring method of tradition.
Compared with the prior art, the utility model has the advantages of degree of automation is high, the cost of labor is low, unload frame and measurement of efficiency height, graphite electrode production cycle reduce.
Drawings
Fig. 1 is a side view of the present invention;
fig. 2 is a side view of the present invention in a weighing state;
fig. 3 is a top view of the present invention in a weighing state.
In the figure: 1, double-track conveying steel rails; 2, fixing the steel frame; 3, moving the steel frame; 4 fixing the inclined plate; 5 moving the stripper plate; 6 moving the steel frame guide rail; 7 moving the guide wheel; 8, an electronic scale; 9Y-shaped weighing frames; 10 double-track lifting adjusting steel track sections; 11 lifting adjusting hydraulic cylinders; 12 a first baffle; 13 a first baffle cylinder; 14 a second baffle plate; 15 a second baffle cylinder; 16 a graphite electrode sensor; 17 circular arc transition steel rail sections.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
As shown in fig. 1 to 3, a quick frame unloading and automatic weighing device for graphite electrode impregnates comprises a frame unloading device, a weighing device, a double-track conveying steel rail 1 and a control device; the frame unloading device is arranged above the right end of the double-track conveying steel rail 1, and the weighing device is arranged on the left side of the double-track conveying steel rail 1; the double-track conveying steel rail 1 is a slope type conveying steel rail, one side, close to the frame unloading device, of the double-track conveying steel rail 1 is higher, the inclination angle of the double-track conveying steel rail 1 is 5 degrees, and the graphite electrode falls too fast due to too large angle, so that control is not facilitated.
The frame unloading device comprises a fixed steel frame 2 and a movable steel frame 3, and the movable steel frame 3 is arranged on the left side of the fixed steel frame 2; 2 upper portions of fixed steelframe are close to and are equipped with fixed hang plate 4 on 3 one side of moving steelframe, 1 right-hand member of double track way delivery rail is close to fixed hang plate 4 bottom position department and is equipped with the circular arc transition rail section 17 that is connected with fixed hang plate 4 bottom for double track way delivery rail 1 passes through ground more naturally. The upper part of the movable steel frame 3 is provided with a movable discharging plate 5 corresponding to the fixed inclined plate 4, the included angles between the fixed inclined plate 4 and the horizontal plane and between the movable discharging plate 5 and the horizontal plane are both 67 degrees, so that the fixed inclined plate 4 and the movable discharging plate 5 are kept at the same height, and the graphite electrodes 6 can be orderly sequenced and fall down in sequence. The fixed inclined plate 4 and the movable discharging plate 5 form a V-shaped frame discharging hopper with a large upper part and a small lower part, a certain distance is arranged in the middle of the V-shaped frame discharging hopper, and the graphite electrodes automatically and sequentially fall down from the middle of the V-shaped frame discharging hopper. Table 1 shows the set distances between the fixed inclined plate 4 and the movable stripper plate 5 for different specifications of graphite electrodes. The initial distance between the fixed inclined plate 4 and the movable discharging plate 5 is set according to the diameters of different graphite electrodes.
TABLE 1 set distance table for fixed inclined plate 4 and movable discharging plate 5 of different graphite electrode specifications
Figure BDA0003921139620000051
The front side and the rear side of the double-track conveying steel rail 1 are respectively provided with a group of moving steel frame guide rails 6 which are parallel to the double-track conveying steel rail, the front side and the rear side of the bottom end of the moving steel frame 3 are respectively provided with a plurality of moving guide wheels 7 which are matched with the moving steel frame guide rails 6, a motor controls the moving guide wheels 7 at the bottom of the moving steel frame 3 to reciprocate along the moving steel frame guide rails 6, and the distance between the two groups of moving steel frame guide rails 6 is larger than the length of the graphite electrode.
The weighing device comprises an electronic scale 8 and two groups of Y-shaped weighing frames 9 on the electronic scale 8, wherein the distance between the two groups of Y-shaped weighing frames 9 is smaller than the distance between two rails of the double-rail conveying steel rail 1. The utility model discloses a double track lifting adjusting device, including weighing device, double track way conveying rail 1, lift adjusting hydraulic cylinder 11 and controlling means, the weighing device is established in double track way conveying rail 1 left side below, the double track way conveying rail 1 of the corresponding position department of weighing device is double track way lift adjusting rail section 10, double track way lift adjusting rail section 10 below is equipped with lift adjusting hydraulic cylinder 11, lift adjusting hydraulic cylinder 11 and controlling means electrical connection, lift adjusting hydraulic cylinder 11 can make double track way lift adjusting rail section 10 rise and fall down, the top surface both ends that lift adjusting hydraulic cylinder 11 stretches out back double track way lift adjusting rail section 10 are connected with the double track way conveying rail 1 top surface of its left and right sides respectively and are formed same plane of delivery, lift adjusting hydraulic cylinder 11 stretches out the end and contracts back double track way lift adjusting rail section 10 height and is less than the height of Y shape weighing rack 9.
A first baffle plate 12 is arranged between the tracks of the double-track conveying steel rail 1 on the right side of the double-track lifting adjusting steel rail section 10, the right end of the first baffle plate 12 is hinged with the ground, a first baffle plate cylinder 13 is arranged on the lower portion of the left end of the first baffle plate 12, the extending end of the first baffle plate cylinder 13 is hinged with the left side of the bottom surface of the first baffle plate 12, and the other end of the first baffle plate cylinder 13 is hinged with the bottom surface; after the extending end of the first baffle cylinder 13 extends out, the left end of the first baffle 12 is higher than the track height of the double-track conveying steel rail 1 at the corresponding position, the first baffle cylinder 13 can enable the first baffle 12 to rise and fall, when the first baffle 12 falls, the graphite electrode can enter a subsequent weighing device, and when the first baffle 12 rises, the subsequent graphite electrode is stopped. A second baffle 14 is arranged between the tracks of the double-track lifting adjusting steel track section 10, the right end of the second baffle 14 is hinged to the ground, a second baffle cylinder 15 is arranged on the lower portion of the left end of the second baffle 14, the extending end of the second baffle cylinder 15 is hinged to the left side of the bottom surface of the second baffle 14, the other end of the second baffle cylinder 15 is hinged to the ground, after the extending end of the second baffle cylinder 15 extends out, the left end of the second baffle 14 is higher than the height of the track of the double-track lifting adjusting steel track section 10 after the extending end of the lifting adjusting hydraulic cylinder 11 extends out, after the extending end of the second baffle cylinder 15 retracts, the left end of the second baffle 14 is lower than the height of the Y-shaped weighing frame 9, the second baffle cylinder 15 can enable the second baffle 14 to lift and fall, when the second baffle cylinder 15 and the lifting adjusting hydraulic cylinder 11 receive a command of "fall", the second baffle 14 falls, graphite electrode enters the double-track lifting adjusting steel track section 10, the graphite electrode descends to the Y-shaped lifting adjusting steel track section 10, and the weighing cylinder 11 continues to travel after the weighing frame receives the command of the double-shaped weighing frame. The graphite electrode sensor 16 is arranged on the double-track conveying steel rail 1 on the left side of the double-track lifting adjusting steel rail section 10, after the graphite electrode sensor 16 senses a graphite electrode, the first baffle plate 12 falls down, and the next weighed graphite electrode is released.
The control device is electrically connected with the motor, the lifting adjusting hydraulic cylinder 11, the first baffle cylinder 13, the second baffle cylinder 15 and the electronic scale 8 respectively.
The working process of the utility model is as follows:
before the graphite electrode is hung into the V-shaped frame unloading hopper, the specification to be weighed is selected on the control device, and the diameter of an impregnation product is 481mm by taking the graphite electrode with the diameter of 450mm as an example. The initial distance between the fixed inclined plate 4 and the movable discharging plate 5 in the V-shaped discharging hopper is adjusted to be equal to 440mm.
The graphite electrodes are stacked in the dipping frame, the graphite electrodes after being taken out of the tank are firstly manually sleeved on two ends of the whole stack of electrodes by a steel wire rope, and are lifted by a crown block and lifted into a V-shaped frame unloading hopper. At the moment, the initial distance between the fixed inclined plate 4 and the movable discharging plate 5 in the V-shaped frame unloading hopper enables the graphite electrodes not to fall down temporarily, when the graphite electrodes are slowly hung into the V-shaped frame unloading hopper, the control device is started, the whole pile of graphite electrodes are naturally reordered and placed stably, the wire rope ring is loosened, the graphite electrodes are manually pulled open by the long rod, and meanwhile, the distance between the fixed inclined plate 4 and the movable discharging plate 5 in the V-shaped frame unloading hopper is adjusted to be equal to 480mm. When the distance reaches 480mm, the graphite electrodes in the V-shaped frame unloading hopper start to sequentially slide down to the double-track conveying steel rail 1 and continue to roll to the first baffle 12, the control device is connected with the first baffle cylinder 13, the control device identifies pressure change, and the first baffle cylinder 13 receives a falling command of the control device, drives the first baffle 12 to descend to release one graphite electrode and immediately ascend to block the graphite electrode behind. The graphite electrode continuously runs to the position near the weighing device and is blocked by the second baffle 14, the control device recognizes pressure change, the second baffle cylinder 15 receives a state falling command of the control device, the second baffle cylinder 15 and the lifting adjusting hydraulic cylinder 11 simultaneously descend to enable the graphite electrode to stably fall on the Y-shaped weighing frame 9, the control device records weight data of the electronic scale 8 and then sends a command to change the command of the second baffle cylinder 15 into 'rising', the second baffle cylinder 15 and the lifting adjusting hydraulic cylinder 11 simultaneously ascend to lift the graphite electrode from the Y-shaped weighing frame 9, and after the lifting is finished, the second baffle cylinder 15 receives the falling command of the control device and releases the weighed graphite electrode. At this time, after the graphite electrode slides down along the double-track conveying steel rail 1 and passes through the graphite electrode inductor 16, the control device sends a 'falling' instruction to the first baffle cylinder 13, and the next graphite electrode is released continuously. The continuous automatic weighing of the graphite electrode can be realized by repeating the steps.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and can be modified within the knowledge range of those skilled in the art, and any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. The utility model provides a frame and automatic weighing device are unloaded fast to graphite electrode flooding article which characterized in that: comprises a frame unloading device, a weighing device, a double-track conveying steel rail (1) and a control device;
the frame unloading device is arranged above the right end of the double-track conveying steel rail (1), and the weighing device is arranged on the left side of the double-track conveying steel rail (1); the double-track conveying steel rail (1) is a slope type conveying steel rail, and one side, close to the frame unloading device, of the double-track conveying steel rail (1) is higher;
the frame unloading device comprises a fixed steel frame (2) and a movable steel frame (3), wherein the movable steel frame (3) is arranged on the left side of the fixed steel frame (2); a fixed inclined plate (4) is arranged on one side, close to the movable steel frame (3), of the upper part of the fixed steel frame (2), and a movable discharging plate (5) corresponding to the fixed inclined plate (4) is arranged on the upper part of the movable steel frame (3); the fixed inclined plate (4) and the movable discharging plate (5) form a V-shaped discharging hopper with a large upper part and a small lower part; a group of moving steel frame guide rails (6) parallel to the double-track conveying steel rail (1) is respectively arranged on the front side and the rear side of the bottom end of the moving steel frame (3), a plurality of moving guide wheels (7) matched with the moving steel frame guide rails (6) are respectively arranged on the front side and the rear side of the bottom end of the moving steel frame (3), and the moving guide wheels (7) at the bottom of the moving steel frame (3) are controlled by a motor to reciprocate along the moving steel frame guide rails (6);
the weighing device comprises an electronic scale (8) and two groups of Y-shaped weighing frames (9) on the electronic scale (8), the weighing device is arranged below the left side of the double-track conveying steel rail (1), the double-track conveying steel rail (1) at the position corresponding to the weighing device is a double-track lifting adjusting steel rail section (10), a lifting adjusting hydraulic cylinder (11) is arranged below the double-track lifting adjusting steel rail section (10), the extending end of the lifting adjusting hydraulic cylinder (11) extends out, then two ends of the top surface of the double-track lifting adjusting steel rail section (10) are respectively connected with the top surfaces of the double-track conveying steel rails (1) at the left side and the right side of the double-track lifting adjusting steel rail section to form the same conveying surface, and the extending end of the lifting adjusting hydraulic cylinder (11) retracts to ensure that the height of the double-track lifting adjusting steel rail section (10) is lower than the height of the Y-shaped weighing frames (9);
a first baffle (12) is arranged between the tracks of the double-track conveying steel rail (1) on the right side of the double-track lifting adjusting steel rail section (10), the right end of the first baffle (12) is hinged to the ground, a first baffle cylinder (13) is arranged on the lower portion of the left end of the first baffle (12), the extending end of the first baffle cylinder (13) is hinged to the left side of the bottom surface of the first baffle (12), and the other end of the first baffle cylinder (13) is hinged to the bottom surface; after the extending end of the first baffle cylinder (13) extends out, the left end of the first baffle (12) is higher than the track height of the double-track conveying steel rail (1) at the corresponding position;
a second baffle (14) is arranged between the tracks of the double-track lifting adjusting steel track sections (10), the right end of the second baffle (14) is hinged to the ground, a second baffle cylinder (15) is arranged on the lower portion of the left end of the second baffle (14), the extending end of the second baffle cylinder (15) is hinged to the left side of the bottom face of the second baffle (14), the other end of the second baffle cylinder (15) is hinged to the ground, after the extending end of the second baffle cylinder (15) extends out, the left end of the second baffle (14) is higher than the height of the tracks of the double-track lifting adjusting steel track sections (10) after the extending end of the lifting adjusting hydraulic cylinder (11) extends out, and after the extending end of the second baffle cylinder (15) retracts, the left end of the second baffle (14) is lower than the height of the Y-shaped weighing frame (9);
a graphite electrode inductor (16) is arranged on the double-track conveying steel rail (1) on the left side of the double-track lifting adjusting steel rail section (10);
the control device is electrically connected with the motor, the lifting adjusting hydraulic cylinder (11), the first baffle cylinder (13), the second baffle cylinder (15) and the electronic scale (8) respectively.
2. The graphite electrode impregnant quick unloading frame and automatic weighing device as claimed in claim 1, wherein: and an arc transition steel rail section (17) connected with the bottom of the fixed inclined plate (4) is arranged at the position, close to the bottom of the fixed inclined plate (4), of the right end of the double-rail conveying steel rail (1).
3. The graphite electrode impregnant quick unloading frame and automatic weighing device as claimed in claim 1, wherein: the distance between the two groups of moving steel frame guide rails (6) is larger than the length of the graphite electrode.
4. The graphite electrode impregnant quick unloading frame and automatic weighing device as claimed in claim 1, wherein: the distance between the two groups of Y-shaped weighing frames (9) is smaller than the distance between the two rails of the double-rail conveying steel rail (1).
5. The graphite electrode impregnant quick unloading frame and automatic weighing device as claimed in claim 1, wherein: the included angles between the fixed inclined plate (4) and the movable discharging plate (5) and the horizontal plane are both 67 degrees.
6. The graphite electrode impregnant quick unloading frame and automatic weighing device as claimed in claim 1, wherein: the inclination angle of the double-track conveying steel rail (1) is 5 degrees.
CN202222899394.1U 2022-11-01 2022-11-01 Quick frame and automatic weighing device of unloading of graphite electrode flooding article Active CN218822668U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222899394.1U CN218822668U (en) 2022-11-01 2022-11-01 Quick frame and automatic weighing device of unloading of graphite electrode flooding article

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222899394.1U CN218822668U (en) 2022-11-01 2022-11-01 Quick frame and automatic weighing device of unloading of graphite electrode flooding article

Publications (1)

Publication Number Publication Date
CN218822668U true CN218822668U (en) 2023-04-07

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GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A quick unloading frame and automatic weighing device for graphite electrode impregnation products

Effective date of registration: 20230921

Granted publication date: 20230407

Pledgee: Shanghai Pudong Development Bank Co.,Ltd. Shuozhou branch

Pledgor: Datong Yulin De Graphite New Materials Co.,Ltd.

Registration number: Y2023140000055