CN212042069U - Pipe continuous winding and automatic stacking system - Google Patents
Pipe continuous winding and automatic stacking system Download PDFInfo
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- CN212042069U CN212042069U CN202020641130.4U CN202020641130U CN212042069U CN 212042069 U CN212042069 U CN 212042069U CN 202020641130 U CN202020641130 U CN 202020641130U CN 212042069 U CN212042069 U CN 212042069U
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Abstract
The utility model provides a pipe continuous winding and automatic stacking system, which comprises a material placing position, a horizontal winding machine, a discharge trolley, a stacking machine, a turnover table, a platform scale and a main control system; the horizontal winding machine is arranged between the discharging position and the discharging trolley; the discharging trolley is movably arranged between the horizontal winding machine and the stacking machine, and the overturning platform and the platform scale are both arranged on the stacking machine; the horizontal winding machine, the discharge trolley, the stacking machine, the overturning platform and the platform scale are all in communication connection with the master control system. The utility model discloses a continuous winding of tubular product and automatic system of piling up of group can effectively reduce work load, improve production efficiency, improve product yield and operating safety factor.
Description
Technical Field
The utility model relates to a metal tubular product processing technology field especially relates to a continuous winding of tubular product and automatic system of piling up of group.
Background
In the prior art, the precision copper pipe extension processing is mainly operated manually, a pipe head of a copper pipe in a material frame is inserted into a winding drum clamping position of a winding machine for winding, the copper pipe in a material basket is wound and divided into required finished material discs, and a copper strip is manually beaten; then, conveying the finished material to the overturning platform through the discharging trolley, manually transferring the finished material tray from the overturning platform to the weighing platform by an auxiliary operator by using cantilever crane equipment for weighing, recording the weight and then hoisting; and placing the material on a designated position according to the quality of the material, and manually placing the clapboard pad.
However, the above operation modes are basically performed manually, and the whole operation process is repeated once in about 6 minutes, so that about 230 times of repeated work is required after one shift, and the work labor is large. Because the hoist is through artifical manual control in the operation process, the easy misoperation such as skid, fall the material that appears causes the product to scrap, has very big potential safety hazard moreover. In addition, the whole production process needs manual operation, so that the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model provides an effectively reduce work load, improve production efficiency, improve product yield and operating safety factor's continuous winding of tubular product and automatic system of piling up of organizing.
The utility model adopts the technical proposal that: a system for continuous winding and automatic stacking of tubing, comprising: the device comprises two material placing positions, two horizontal winding machines, two discharging trolleys, a group of stacking machines, two overturning platforms, a platform scale and a main control system; the two horizontal winding machines are arranged at two ends of the stacking machine in parallel; each horizontal winding machine is arranged between each discharging position and each discharging trolley; each discharge trolley is movably arranged between each horizontal winding machine and the stacking machine, the two overturning tables are arranged on the stacking machine at intervals, and the platform scale is arranged on the stacking machine and is positioned between the two overturning tables; the two horizontal winding machines, the two discharge trolleys, the stacking machine, the two overturning tables and the platform scale are all in communication connection with the master control system.
Furthermore, each material placing position is provided with a material frame for placing a copper pipe.
Further, each horizontal winding machine is provided with a winding drum, and the winding drum is provided with a clamping part.
Furthermore, a track is arranged between each horizontal winding machine and the stacking machine, and each discharge trolley is movably arranged on each track; the two rails at least partially extend into the stacking machine, and each overturning platform is arranged close to each rail.
Furthermore, each overturning platform is provided with a photoelectric automatic sensor, and the two photoelectric automatic sensors are in communication connection with the master control system.
Further, a clamp is movably mounted on the stacking machine and is in communication connection with the master control system.
Furthermore, a plurality of material storage positions and a partition plate storage position are arranged on the stacking machine; the partition storing positions are arranged among the plurality of storing positions.
The utility model discloses still provide following technical scheme:
a system for continuous winding and automatic stacking of tubing, comprising: the device comprises a material placing position, a horizontal winding machine, a discharging trolley, a stacking machine, a turnover table, a platform scale and a main control system; the horizontal winding machine is arranged between the discharging position and the discharging trolley; the discharging trolley is movably arranged between the horizontal winding machine and the stacking machine, and the overturning platform and the platform scale are both arranged on the stacking machine; the horizontal winding machine, the discharge trolley, the stacking machine, the overturning platform and the platform scale are all in communication connection with the master control system.
Furthermore, the overturning platform is provided with a photoelectric automatic inductor, and the photoelectric automatic inductor is in communication connection with the master control system.
Furthermore, a clamp is movably mounted on the stacking machine and is in communication connection with the master control system; the stacking machine is also provided with a plurality of material storage positions and a clapboard storage position; the partition storing positions are arranged among the plurality of storing positions.
Compared with the prior art, the utility model discloses a continuous winding of tubular product and automatic group pile up system set up horizontal coiler, dump truck, group pile up machine, roll-over table and platform balance all with main control system communication connection, by main control system control horizontal coiler, dump truck, group pile up machine, roll-over table and platform balance collaborative work, the intelligent production of improvement system reduces artificial intervention, effectively practices thrift manpower resources, improves production efficiency and product yield.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings, there is shown in the drawings,
FIG. 1: the utility model discloses the continuous winding of tubular product and automatic group pile system's schematic diagram originally.
Detailed Description
The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings. It is to be understood that the description of the embodiments herein is for purposes of illustration and explanation only and is not intended to limit the invention.
As shown in fig. 1, the pipe continuous winding and automatic stacking system of the present invention comprises two material placing positions 1, two horizontal winding machines 2, two discharging trolleys 3, a stacking machine 4, two turning tables 5, a platform scale 6 and a main control system; wherein, the two horizontal winding machines 2 are arranged at two ends of the stacking machine 4 in parallel; each horizontal winding machine 2 is arranged between each discharging position 1 and each discharging trolley 3; each discharging trolley 3 is movably arranged between each horizontal winding machine 2 and the stacking machine 4, the two overturning platforms 5 are arranged on the stacking machine 4 at intervals, and the platform balance 6 is arranged on the stacking machine 4 and is positioned between the two overturning platforms 5. The two horizontal winding machines 2, the two discharging trolleys 3, the stacking machine 4, the two overturning platforms 5 and the platform scale 6 are all in communication connection with a master control system.
Specifically, each material placing position 1 is provided with a material frame for placing a copper pipe. Each horizontal winding machine 2 is provided with a winding drum, and the winding drum is provided with a clamping part for clamping the tube head of the copper tube so as to facilitate winding of the copper tube. A track 7 is arranged between each horizontal winding machine 2 and the stacking machine 4, and each discharge trolley 3 is movably arranged on the corresponding track 7 so as to facilitate the discharge trolley 3 to run back and forth between the corresponding horizontal winding machine 2 and the stacking machine 4.
Further, two tracks 7 at least partially extend into the stacking machine 4, each overturning platform 5 is arranged close to each track 7, each overturning platform 5 is provided with a photoelectric automatic sensor, and the two photoelectric automatic sensors are in communication connection with the master control system. The group pile machine 4 is movably provided with a clamp which is in communication connection with the main control system and used for clamping finished material trays on the two overturning platforms 5 and conveying the finished material trays to the platform scale 6 for weighing. The method specifically comprises the following steps: the clamp can be driven by a motor in a sliding rail mode and runs on the stacking machine 4; or the clamp is driven by a motor in a conveying chain mode and runs on the stacking machine.
It is understood that in other embodiments, only one discharge position 1, one horizontal winding machine 2, one discharging trolley 3 and one overturning platform 5 may be provided, and the number of the discharge positions 1, the horizontal winding machine 2, the discharging trolley 3, the overturning platform 5 and the platform balance 6 may be set according to the actual production requirement, and is not limited.
In addition, a plurality of storage positions 8 and a clapboard storage position 9 are also arranged on the stacking machine 4; wherein, at least one stock position 8 is used for placing unqualified products, namely an unqualified stock position 80, and the rest are qualified stock positions 81; the position 9 sets up between a plurality of material positions 8 of depositing are deposited to the baffle, and the position 9 is deposited to the baffle is close to roll-over table 5 and sets up for place the baffle, be used for snatching.
In the embodiment, six material storage positions 8 are arranged on the stacking machine 4, every three material storage positions 8 are a group and are arranged on the stacking machine 4 in a row by dividing into two groups, and a partition plate storage position 9 is arranged between the two groups of material storage positions 8; wherein, two stock positions 8 are used for placing unqualified products, namely an unqualified stock position 80, and the other four stock positions are qualified stock positions 81. It is understood that, in other embodiments, less than five or more than seven storage positions 8 may be provided on the re-palletizing machine 4, and the number of the storage positions 8 may be set according to the actual production requirement, which is not limited to this.
The utility model discloses a tubular product twines in succession and automatic work process who organizes pile system as follows:
the copper pipe is continuously wound by the horizontal winding machine 2 under the control of a main control system, the copper pipe in the charging basket at the loading position 1 is wound and divided into required finished product charging trays, and then the finished product charging trays are manually packed to prevent the finished product charging trays from being scattered;
the main control system controls the discharge trolley 3 to move back and forth along the track 7, finished material trays on the horizontal winding machine 2 are conveyed to the overturning platform 5, and meanwhile, the main control system controls the control stacking machine 4 to act according to a set program;
the copper pipe on the overturning platform 5 is detected by the photoelectric automatic sensor, an instruction is sent out, the clamp moves to the overturning platform 5 to clamp a finished material tray after receiving the instruction, and the finished material tray is conveyed to the finger platform scale 6 to be weighed;
after weighing is finished, judging according to a set weight value, conveying qualified finished material trays to a qualified stock position 81, and conveying unqualified finished material trays to a specific unqualified stock position 80;
and finally, the main control system controls the fixture to move to the partition storage position 9 to grab the partition, then the partition is placed above the qualified finished product tray, and the operation is repeated in a cycle, and the next cycle is performed according to the instruction.
To sum up, the utility model discloses a continuous winding of tubular product and automatic group pile up system all with main control system communication connection through setting up horizontal coiler 2, dump truck 3, group pile machine 4, roll-over table 5 and platform balance 6, by main control system control horizontal coiler 2, dump truck 3, group pile machine 4, roll-over table 5 and platform balance 6 collaborative work, the intelligent production of improvement system reduces artificial intervention, effectively practices thrift manpower resources, improves production efficiency and product yield. In addition, the two horizontal winding machines 2 are arranged at the two ends of the stacking machine 4 in parallel, so that the production efficiency is further improved.
As long as the idea created by the present invention is not violated, various different embodiments of the present invention can be arbitrarily combined, and all the embodiments should be regarded as the content disclosed by the present invention; the utility model discloses an in the technical conception scope, carry out multiple simple variant and different embodiments to technical scheme and go on not violating the utility model discloses the arbitrary combination of the thought of creation all should be within the protection scope.
Claims (10)
1. A system for continuously winding and automatically stacking pipes is characterized by comprising: the device comprises two material placing positions, two horizontal winding machines, two discharging trolleys, a group of stacking machines, two overturning platforms, a platform scale and a main control system; the two horizontal winding machines are arranged at two ends of the stacking machine in parallel; each horizontal winding machine is arranged between each discharging position and each discharging trolley; each discharge trolley is movably arranged between each horizontal winding machine and the stacking machine, the two overturning tables are arranged on the stacking machine at intervals, and the platform scale is arranged on the stacking machine and is positioned between the two overturning tables; the two horizontal winding machines, the two discharge trolleys, the stacking machine, the two overturning tables and the platform scale are all in communication connection with the master control system.
2. The continuous tube winding and automatic tube stacking system according to claim 1, wherein: each material placing position is provided with a material frame for placing a copper pipe.
3. The continuous tube winding and automatic tube stacking system according to claim 1, wherein: each horizontal winding machine is provided with a winding drum, and the winding drum is provided with a clamping part.
4. The continuous tube winding and automatic tube stacking system according to claim 1, wherein: a rail is arranged between each horizontal winding machine and the stacking machine, and each discharge trolley is movably arranged on each rail; the two rails at least partially extend into the stacking machine, and each overturning platform is arranged close to each rail.
5. The continuous tube winding and automatic tube stacking system according to claim 1, wherein: each overturning platform is provided with a photoelectric automatic sensor, and the two photoelectric automatic sensors are in communication connection with the master control system.
6. The continuous tube winding and automatic tube stacking system according to claim 1, wherein: and the group stacking machine is movably provided with a clamp, and the clamp is in communication connection with the master control system.
7. The continuous tube winding and automatic tube stacking system according to claim 1, wherein: the stacking machine is provided with a plurality of material storage positions and a clapboard storage position; the partition storing positions are arranged among the plurality of storing positions.
8. A system for continuously winding and automatically stacking pipes is characterized by comprising: the device comprises a material placing position, a horizontal winding machine, a discharging trolley, a stacking machine, a turnover table, a platform scale and a main control system; the horizontal winding machine is arranged between the discharging position and the discharging trolley; the discharging trolley is movably arranged between the horizontal winding machine and the stacking machine, and the overturning platform and the platform scale are both arranged on the stacking machine; the horizontal winding machine, the discharge trolley, the stacking machine, the overturning platform and the platform scale are all in communication connection with the master control system.
9. The continuous tube winding and automatic tube stacking system according to claim 8, wherein: the overturning platform is provided with a photoelectric automatic inductor, and the photoelectric automatic inductor is in communication connection with the master control system.
10. The continuous tube winding and automatic tube stacking system according to claim 8, wherein: the group stacking machine is movably provided with a clamp, and the clamp is in communication connection with the master control system; the stacking machine is also provided with a plurality of material storage positions and a clapboard storage position; the partition storing positions are arranged among the plurality of storing positions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020641130.4U CN212042069U (en) | 2020-04-23 | 2020-04-23 | Pipe continuous winding and automatic stacking system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020641130.4U CN212042069U (en) | 2020-04-23 | 2020-04-23 | Pipe continuous winding and automatic stacking system |
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| CN212042069U true CN212042069U (en) | 2020-12-01 |
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| CN202020641130.4U Active CN212042069U (en) | 2020-04-23 | 2020-04-23 | Pipe continuous winding and automatic stacking system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496012A (en) * | 2020-04-23 | 2020-08-07 | 广东龙丰精密铜管有限公司 | Pipe continuous winding and automatic stacking system and method |
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2020
- 2020-04-23 CN CN202020641130.4U patent/CN212042069U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496012A (en) * | 2020-04-23 | 2020-08-07 | 广东龙丰精密铜管有限公司 | Pipe continuous winding and automatic stacking system and method |
| CN111496012B (en) * | 2020-04-23 | 2022-04-15 | 广东龙丰精密铜管有限公司 | Pipe continuous winding and automatic stacking system and method |
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