CN218659739U - Kiln feeding device for various specifications and varieties of ceramic tiles - Google Patents
Kiln feeding device for various specifications and varieties of ceramic tiles Download PDFInfo
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- CN218659739U CN218659739U CN202223092835.3U CN202223092835U CN218659739U CN 218659739 U CN218659739 U CN 218659739U CN 202223092835 U CN202223092835 U CN 202223092835U CN 218659739 U CN218659739 U CN 218659739U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
The utility model belongs to the technical field of ceramic manufacture equipment, a kiln device is advanced to many specifications variety ceramic tile is disclosed, include: feeding a brick roller table into the kiln; the production line comprises at least three production lines, wherein the three production lines extend along a first direction, and output ends of the three production lines are connected with input ends of brick feeding roller tables of the kiln; the brick pushing assembly is arranged on the brick feeding roller table of the kiln; the three production lines are arranged side by side along the vertical direction of the first direction, and at least three belt conveying lines for brick arrangement are arranged on each production line; the tiles on the production lines on the two sides are driven by the tile pushing assemblies to be close to the tiles on the middle production line. The green bricks are conveyed to the brick feeding roller table of the kiln through three parallel production lines for producing products with different specifications, so that the products with different specifications can be produced in the wide kiln at the same time. Therefore, the production efficiency of the wide kiln is improved, and the unit consumption and the cost of ceramic tile production are reduced. The technical problems that the traditional lifting kiln feeding mode is easy to be disordered and the structure is complex are solved.
Description
Technical Field
The utility model belongs to the technical field of ceramic manufacture equipment, a kiln device is advanced to many specifications variety ceramic tile is disclosed.
Background
The existing ceramic industry adopts a wide kiln to replace the traditional kiln to reduce energy consumption and production cost. The kiln length of the wide kiln exceeds 300 meters, even 400 meters and 500 meters, the width in the kiln exceeds 3 meters, and 3 ceramic tiles with specification of 800mm × 800mm or multiple ceramic tiles with other sizes and with basically the same width can be fired side by side. The productivity exceeds 40000-60000 square meters per day, which is four to six times that of the traditional kiln. Due to the fact that the productivity is greatly improved, the unit energy consumption and the unit cost of the ceramic tile can be greatly reduced.
In order to meet the production requirements of products with different specifications, the production cost is reduced. Usually one kiln is required to produce products of different specifications. The production scheme of the traditional multi-specification product is as follows: a plurality of product production lines with different specifications are perpendicular to a kiln brick feeding roller table, green bricks are arranged on a wire rack and then conveyed to a belt conveying wire rack with movable lifting, the green bricks reach a set position, the movable lifting belt wire rack descends, the green bricks descend to the kiln brick feeding roller table, roller tables and sticks rotate, and the green bricks with the same specification are arranged into a group and conveyed into the kiln. Namely, a mode of feeding a plurality of pieces of a specification variety into a kiln side by side for firing is formed.
However, the wide kiln has a large width, so that the temperature difference between the left side, the middle side and the right side in the kiln is large. Therefore, the brick shapes and colors of different kiln positions are different, and the product quality is seriously influenced. And because the traditional production scheme of products with various specifications is in lifting operation and has a complex structure, the green bricks are easy to be disordered or have faults when passing through movable lifting line racks of other production lines, and the kiln feeding efficiency is greatly influenced. The production requirement of the wide kiln cannot be met.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a many specifications variety ceramic tile advances kiln device makes in the wide body kiln can the coproduction different specification products. The production efficiency of the wide kiln is improved, and the unit consumption and the cost of the ceramic tile production are reduced.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a many specifications variety ceramic tile advances kiln device, includes: feeding a brick roller table into the kiln;
the production line comprises at least three production lines, wherein the three production lines extend along a first direction, and output ends of the three production lines are connected with input ends of the kiln brick feeding roller tables;
the brick pushing assembly is arranged on the kiln brick feeding roller table;
the three production lines are arranged side by side along the vertical direction of the first direction, and at least three belt conveying lines for brick arrangement are arranged on each production line;
the tiles on the production lines on the two sides are driven by the tile pushing assemblies to be close to the tiles on the production lines in the middle.
The utility model discloses further set up to, it includes two at least brick pushing devices, two to push away the brick subassembly the brick pushing device is established respectively the kiln advances the both sides of brick roller platform.
The utility model discloses further set up to, push away the brick device and include: the brick pushing support is arranged on the side surface of the brick feeding roller table of the kiln;
the pusher is arranged on the brick pushing support;
the telescopic rod is movably connected to the pusher and is connected with an output shaft of the pusher;
the brick pushing rod is arranged on the telescopic rod;
the brick pushing rod is parallel to the first direction, and is driven by the pusher to move along the direction perpendicular to the first direction.
The utility model discloses further set up to, the kiln advances the brick roller bench and is close to the position that pushes away the brick device is equipped with and pushes away brick response subassembly, it is including establishing to push away brick response subassembly the kiln advances the first installing support of brick roller bench and establishes push away brick inductor on the first installing support.
The utility model discloses further set up to, belt supply line includes: the driving roller is rotationally connected to the production line;
the first driving piece is bolted and fixed on one side of the production line corresponding to the driving roller;
the driven roller wheel is rotationally connected to the production line;
the belt is sleeved on the driving roller and the driven roller;
wherein, the output shaft of the first driving piece is connected with the driving roller.
The utility model discloses further set up to, three all be equipped with at least three waiting brick response subassembly on the production line, three on every production line wait brick response subassembly respectively with three belt supply line corresponds the setting.
The utility model discloses further set up to, wait brick response subassembly is including establishing second installing support on the production line is in with establishing wait brick inductor on the second installing support.
The utility model discloses further set up as, the kiln advances brick roller platform includes: a roller table support;
the conveying rollers are rotatably connected to the roller table bracket;
the second driving piece is arranged on the roller table bracket;
wherein the second drive is for driving the transport roller.
The utility model discloses further set up to, under the production line with the kiln advances under the brick roller platform all bolted connection have a plurality of bracing piece, the cover is equipped with the supporting legs that the telescopic was adjusted on the bracing piece.
To sum up, compare with prior art, the utility model discloses following beneficial effect has: the utility model provides a many specifications variety ceramic tile advances kiln device, includes: feeding a brick roller table into the kiln; the production line comprises at least three production lines, wherein the three production lines extend along a first direction, and output ends of the three production lines are connected with input ends of the kiln brick feeding roller tables; the brick pushing assembly is arranged on the kiln brick feeding roller table; the three production lines are arranged side by side along the vertical direction of the first direction, and at least three belt conveying lines for brick arrangement are arranged on each production line; the tiles on the production lines on the two sides are driven by the tile pushing assemblies to be close to the tiles on the production lines in the middle. The utility model discloses a kiln advances brick roller bench is carried with the adobe to three parallel production lines of producing different specification products, makes in the wide body kiln can the coproduction different specification products. Therefore, the production efficiency of the wide kiln is improved, and the unit consumption and the cost of ceramic tile production are reduced. The technical problems that the traditional lifting kiln feeding mode is easy to be disordered and the structure is complex are solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic overall structure diagram of a multi-specification variety ceramic tile kiln feeding device provided in this embodiment;
FIG. 2 is an enlarged schematic view of an equal-brick sensing assembly of the multi-specification variety ceramic tile kiln feeding device provided by the embodiment;
FIG. 3 is an enlarged schematic view of a brick pushing induction assembly of the multi-specification variety tile feeding device provided in this embodiment;
fig. 4 is a schematic structural diagram of a brick pushing device of a multi-specification variety ceramic tile kiln feeding device provided in this embodiment;
FIG. 5 is a schematic structural view of a belt conveying line of a multi-specification variety ceramic tile kiln feeding device provided in this embodiment;
fig. 6 is a schematic structural view of a belt conveying line of the multi-specification variety tile kiln feeding device provided by the embodiment.
In the figure: 2. feeding a brick roller table into the kiln; 21. a roller table bracket; 22. a transport roller; 23. a second driving member; 24. a brick pushing induction component; 241. a first mounting bracket; 242. a brick pushing sensor; 3. a brick pushing assembly; 31. a brick pushing device; 311. a brick pushing support; 312. a pusher; 313. a telescopic rod; 314. a brick pushing rod; 4. a production line; 41. a belt transport line; 411. a driving roller; 412. a driven roller; 413. a first driving member; 414. a belt; 42. a brick waiting sensing component; 421. a second mounting bracket; 422. a brick waiting sensor; 5. a support bar; 51. supporting legs; 6. green bricks; 7. wide kiln.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments, it is to be understood that the specific embodiments described herein are only used for explaining the present invention, and are not used for limiting the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the two elements may be directly connected or indirectly connected through an intermediate medium, or may be communicated with each other inside the two elements, or may be wirelessly connected or wired connected. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Furthermore, the technical features mentioned in the different embodiments of the present invention described above can be combined with each other as long as they do not conflict with each other.
The utility model provides a as shown in figure 1, figure 5 and figure 6, a kiln device is advanced to many specifications variety ceramic tile for transport the ceramic tile to the kiln. Wherein mainly include: the device comprises a kiln brick feeding roller table 2, at least three production lines 4 and a brick pushing assembly 3; the three production lines 4 extend along a first direction, and the output ends of the three production lines are connected with the input end of the kiln brick feeding roller table 2; the brick pushing component 3 is arranged on the brick feeding roller table 2 of the kiln; wherein, the three production lines 4 are arranged side by side along the vertical direction of the first direction, and each production line 4 is provided with at least three belt conveying lines 41 for brick arrangement; the tiles on the production lines 4 on both sides are drawn towards the tiles on the intermediate production line 4 by the drive of the tile pushing assemblies 3.
It should be noted that the first direction is the direction of the kiln brick feeding roller table 2 for transporting the green bricks 6.
The wide kiln 7 has a larger width, so that the temperature difference between the left side, the middle side and the right side in the kiln is larger. Therefore, the brick shapes and colors of different kiln positions are different, and the product quality is seriously influenced. And because the traditional production scheme of products with various specifications is in lifting operation and has a complex structure, the adobes 6 are easy to be confused or have faults when passing through the movable lifting line racks of other production lines 4, and the kiln feeding efficiency is greatly influenced. Can not meet the production requirement of the wide kiln 7.
The utility model discloses a production line 4 of three parallel production different specification products (adobe 6) advances brick roller platform 2 with the kiln with adobe 6 transport to arrange different specification products (adobe 6) through belt supply line 41 and carry the kiln to advance brick roller platform 2. Products (adobes 6) with different specifications which are arranged from left to right are uniformly conveyed to the wide kiln 7 through the kiln brick feeding roller table 2, and the products (adobes 6) with different specifications and different temperature requirements are simultaneously produced in different temperature intervals of the left, middle and right of the wide kiln 7. The adobes 6 of the same specification and variety are fired at a fixed temperature, so that the quality of the product is ensured. Thereby improving the production efficiency of the wide kiln 7 and reducing the unit consumption and the cost of the production of the ceramic tiles. The technical problems that the traditional lifting kiln feeding mode is easy to be disordered and the structure is complex are solved.
Further, as shown in fig. 3 and 4, the brick pushing assembly 3 includes at least two brick pushing devices 31, and the two brick pushing devices 31 are respectively disposed at two sides of the brick feeding roller table 2 of the kiln.
The brick pushing device 31 is used to push the green bricks 6 in the middle. The two brick pushing devices 31 are symmetrically arranged on two sides of the brick feeding roller table 2 of the kiln. The green bricks 6 close to the two sides of the kiln brick feeding roller table 2 are pushed towards the middle position by the two brick pushing devices 31 arranged at the two sides, so that the green bricks 6 at the left side and the right side are closer to the heat source of the wide kiln 7, and the energy consumption of the wide kiln 7 is improved.
Further, as shown in fig. 3 and 4, the brick pushing device 31 includes: the brick pushing support 311 is arranged on the side surface of the kiln brick feeding roller table 2;
the pusher 312, the pusher 312 is arranged on the brick pushing bracket 311;
the telescopic rod 313 is movably connected to the pusher 312, and the telescopic rod 313 is connected with an output shaft of the pusher 312;
the brick pushing rod 314 is arranged on the telescopic rod 313;
wherein the brick pushing rod 314 is parallel to the first direction, and the brick pushing rod 314 is driven by the pusher 312 to move along the direction perpendicular to the first direction.
It should be noted that the width of the brick pushing rod 314 is larger than that of the green brick 6, and the pusher 312 can be driven by a motor to push the telescopic rod 313. When it is desired to push the green brick 6, the pusher 312 pushes the telescopic bar 313 to elongate it.
Further, as shown in fig. 3, a brick pushing sensing assembly 24 is disposed on the kiln brick feeding roller table 2 near the brick pushing device 31, and the brick pushing sensing assembly 24 includes a first mounting bracket 241 disposed on the kiln brick feeding roller table 2 and a brick pushing sensor 242 disposed on the first mounting bracket 241.
It should be noted that the brick pushing sensor 242 is disposed above the kiln brick feeding roller table 2, near the traveling path of the target green bricks 6. When the target green brick 6 passes through the detection zone of the brick pushing sensor 242, the brick pushing sensor 242 is triggered. The tile pushing sensor 242 transmits a sensing signal to the driving end, so that the tile pushing device 31 pushes the target green tile 6 in the middle direction. After the brick pushing action is completed, the brick pushing device 31 returns.
Further, the belt transport line 41 includes: the driving roller 411, the driving roller 411 is rotationally connected on the production line 4;
the first driving element 413 is bolted and fixed on one side of the production line 4 corresponding to the driving roller 411;
at least one driven roller 412, wherein the driven roller 412 is rotatably connected to the production line 4;
a plurality of belts 414, the belts 414 are sleeved on the driving roller 411 and the driven roller 412;
wherein, the output shaft of the first driving member 413 is connected to the driving roller 411.
It should be noted that the belt transport line 41 is used for transporting and arranging the green bricks 6, and the first driving member 413 drives the driving roller 411 to drive the belt 414 to transport the green bricks 6 in the first direction. Wherein a plurality of belts 414 are arranged to form a transport plane. A belt conveyor line 41 on one production line 4 is connected end to end. The functions of brick waiting, brick arrangement and brick conveying are realized through the belt conveying line 41.
Further, as shown in fig. 2, at least three equal-brick sensing assemblies 42 are arranged on each of the three production lines 4, and the three equal-brick sensing assemblies 42 on each production line 4 are respectively arranged corresponding to the three belt transport lines 41.
It should be noted that each belt conveying line 41 is correspondingly provided with an equal-brick sensing assembly 42, and the equal-brick sensing assembly 42 senses whether the green bricks 6 are on the corresponding belt conveying line 41.
Further, the tile sensor assembly 42 includes a second mounting bracket 421 disposed on the production line 4 and a tile sensor 422 disposed on the second mounting bracket 421.
The brick waiting sensor 422 is disposed above the belt conveyor line 41, near the position of the traveling path of the target green brick 6. When the target green brick 6 passes through the detection zone of the equal brick sensor 422, the equal brick sensor 422 is triggered. The brick waiting sensor 422 sends a sensing signal to the driving end to start the belt transport lines 41 on the three production lines 4. The functions of brick waiting, brick arrangement and brick conveying are realized through the belt conveying line 41.
Further, the kiln brick feeding roller table 2 comprises: a roller table bracket 21;
the conveying rollers 22 are rotatably connected to the roller table bracket 21;
the second driving piece 23, the second driving piece 23 is set in the roll table support 21;
wherein the second drive 23 is used to drive the transport roller 22.
A plurality of transport rollers 22 are arranged on the roller table support 21 to form a transport plane. A transmission mechanism is arranged between the second driving member 23 and the transport roller 22, and the power of the second driving member 23 is transmitted to the transport roller 22 through the transmission mechanism, so that the transport roller 22 rotates.
It is understood that the specific functions of the transmission mechanism in the present embodiment can be obtained by those skilled in the art according to the prior art, and the structure and the operation principle of the transmission mechanism are not described in detail herein.
Furthermore, a plurality of support rods 5 are bolted below the production line 4 and below the kiln brick feeding roller table 2, and telescopic adjustable support legs 51 are sleeved on the support rods 5.
It should be noted that during the actual installation and debugging process, the engineer can adjust the horizontal line of the whole device by adjusting the extension and contraction of the supporting feet 51. The device can be stably installed and fixed.
To sum up, the utility model discloses following beneficial effect has: the utility model provides a many specifications variety ceramic tile advances kiln device, includes: a brick feeding roller table 2 of the kiln; the production line comprises at least three production lines 4, wherein the three production lines 4 extend along a first direction, and output ends of the three production lines are connected with input ends of the kiln brick feeding roller table 2; the brick pushing assembly 3 is arranged on the kiln brick feeding roller table 2; wherein, the three production lines 4 are arranged side by side along the vertical direction of the first direction, and each production line 4 is provided with at least three belt conveying lines 41 for brick arrangement in an arrangement manner; the tiles on the production lines 4 on both sides are drawn towards the tiles on the intermediate production line 4 by the drive of the tile pushing assemblies 3. The utility model discloses a production line 4 of three parallel production different specification products carries the kiln with adobe 6 and advances brick roller platform 2, can the coproduction different specification products in making wide kiln 7 stove. Therefore, the production efficiency of the wide kiln 7 is improved, and the unit consumption and the cost of ceramic tile production are reduced. The technical problems that the traditional lifting kiln feeding mode is easy to be disordered and the structure is complex are solved.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications can be made without departing from the scope of the invention.
Claims (9)
1. The utility model provides a kiln device is advanced to many specifications variety ceramic tile which characterized in that includes: feeding a brick roller table into the kiln;
the production line comprises at least three production lines, wherein the three production lines extend along a first direction, and output ends of the three production lines are connected with input ends of the kiln brick feeding roller tables;
the brick pushing assembly is arranged on the kiln brick feeding roller table;
the three production lines are arranged side by side along the vertical direction of the first direction, and at least three belt conveying lines for brick arrangement are arranged on each production line;
the tiles on the production lines on the two sides are driven by the tile pushing assemblies to be close to the tiles on the production lines in the middle.
2. The multi-specification-variety ceramic tile feeding device according to claim 1, wherein the tile pushing assembly comprises at least two tile pushing devices, and the two tile pushing devices are respectively arranged on two sides of the tile feeding roller table of the kiln.
3. The multi-format variety tile feeding device according to claim 2, wherein the tile pushing device comprises: the brick pushing support is arranged on the side surface of the brick feeding roller table of the kiln;
the pusher is arranged on the brick pushing support;
the telescopic rod is movably connected to the pusher and is connected with an output shaft of the pusher;
the brick pushing rod is arranged on the telescopic rod;
the brick pushing rod is parallel to the first direction and is driven by the pusher to move along the direction perpendicular to the first direction.
4. The multi-specification-variety ceramic tile feeding device as claimed in claim 2, wherein a tile pushing sensing assembly is arranged on the kiln tile feeding roller table and close to the tile pushing device, and the tile pushing sensing assembly comprises a first mounting bracket arranged on the kiln tile feeding roller table and a tile pushing sensor arranged on the first mounting bracket.
5. The multi-specification-variety ceramic tile kiln feeding device as claimed in claim 1, wherein the belt conveying line comprises: the driving roller is rotationally connected to the production line;
the first driving piece is bolted and fixed on one side of the production line corresponding to the driving roller;
the driven roller wheel is rotationally connected to the production line;
the belt is sleeved on the driving roller and the driven roller;
wherein, the output shaft of the first driving piece is connected with the driving roller.
6. The multi-specification-variety ceramic tile kiln feeding device according to claim 1, wherein at least three equal-tile sensing assemblies are arranged on each of the three production lines, and the three equal-tile sensing assemblies on each production line are respectively arranged corresponding to the three belt conveying lines.
7. The multi-format variety tile feeding device of claim 6, wherein the tile sensor assembly comprises a second mounting bracket disposed on the production line and a tile sensor disposed on the second mounting bracket.
8. The multi-format variety ceramic tile feeding device of claim 1, wherein the kiln feeding roller table comprises: a roller table bracket;
the conveying rollers are rotatably connected to the roller table bracket;
the second driving piece is arranged on the roller table bracket;
wherein the second drive is for driving the transport roller.
9. The multi-specification-variety ceramic tile kiln feeding device as claimed in claim 1, wherein a plurality of support rods are bolted below the production line and below the kiln brick feeding roller table, and telescopic adjustable support legs are sleeved on the support rods.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223092835.3U CN218659739U (en) | 2022-11-21 | 2022-11-21 | Kiln feeding device for various specifications and varieties of ceramic tiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223092835.3U CN218659739U (en) | 2022-11-21 | 2022-11-21 | Kiln feeding device for various specifications and varieties of ceramic tiles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218659739U true CN218659739U (en) | 2023-03-21 |
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ID=85537666
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223092835.3U Active CN218659739U (en) | 2022-11-21 | 2022-11-21 | Kiln feeding device for various specifications and varieties of ceramic tiles |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218659739U (en) |
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- 2022-11-21 CN CN202223092835.3U patent/CN218659739U/en active Active
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