CN218527573U

CN218527573U - Bamboo shoots float boiling hot device

Info

Publication number: CN218527573U
Application number: CN202222896342.9U
Authority: CN
Inventors: 申挥; 于丽娟; 石萍萍; 邓贵俊; 黄元超; 钟镇友; 王海丹; 申洪武; 何代琴; 胡昕
Original assignee: Institute Of Agro-Products Processing Yaas
Current assignee: Institute Of Agro-Products Processing Yaas
Priority date: 2022-11-01
Filing date: 2022-11-01
Publication date: 2023-02-28
Anticipated expiration: 2032-11-01

Abstract

The utility model relates to a bamboo shoots float boiling hot device belongs to bamboo shoots processing equipment technical field. Comprises a blanching groove, a discharging mesh belt conveyor and a material poking device; the bottom of the blanching tank is provided with a steam inlet pipe and a rolling inlet pipe, the steam inlet pipe is connected with a boiler through a pipeline, and the rolling inlet pipe is connected with an air compressor through a pipeline; float and scald the groove on be equipped with bamboo shoots from floating the group material device that scalds groove left side propelling movement to right side, float and scald the slope of groove right-hand member and be equipped with ejection of compact guipure conveyer. The utility model discloses a set up the intake pipe that rolls at blanching tank bottom, introduce high-pressure air to blanching tank through the intake pipe that rolls, form the ascending gas column at blanching tank bottom to drive the bamboo shoots in blanching tank and roll, effectively improve bamboo shoots and be heated the homogeneity, effectively improve blanching efficiency and product quality; float and scald the completion back, through dialling material device and ejection of compact net phase cooperation area with bamboo shoots from floating to scald the inslot and transport, realize automatic salvage, effectively reduce staff intensity of labour, reduce the incident.

Description

Bamboo shoots float boiling hot device

Technical Field

The utility model belongs to the technical field of bamboo shoots processing equipment, specific theory relates to a bamboo shoots are floated and are scalded device.

Background

Bamboo, a perennial evergreen plant of the bamboo subfamily of the family bovinae of the family poaceae; bamboo shoots are tender shoots from rhizomes of bamboo, and are regarded as "rare in vegetable" from ancient times, so that the saying that bamboo shoots cannot be eaten or eaten is that bamboo shoots cannot be eaten or eaten. However, the picked bamboo shoots are very easy to lignify and lose edible value; the harvesting period and the production area of the bamboo shoots are concentrated, the harvesting time is short, most of the bamboo shoots are rural areas in remote mountainous areas, and the transportation difficulty is high; the bamboo shoots are difficult to sell for a long time and far away due to various reasons, and the industrial value of the bamboo shoots is severely limited. At present, the bamboo shoot is processed and prepared into primary products such as bamboo shoots in clear water in the market so as to enrich the product form and meet the requirements of people on bamboo shoot foods.

The bamboo shoot is made up by using high-quality fresh bamboo shoot as raw material through the processes of cleaning, blanching, cooling, trimming, sorting, packaging and sterilizing. The blanching is one of the most important pretreatment processes for processing the bamboo shoots in clear water, and is a common pretreatment method for controlling enzymatic browning of the bamboo shoots; the moderate blanching is beneficial to delaying the enzymatic browning of the bamboo shoots, can kill harmful microorganisms and improve the texture, and ensures the quality of the bamboo shoot products. At present, most processing plants adopt a steam production line or a jacketed kettle for blanching, and after blanching, the bamboo shoots are manually fished out from the steam production line or the jacketed kettle. The steam production line occupies a large area, the working efficiency is low, and the capacity is limited; the bamboo shoots are turned manually by using a turning tool for blanching the jacketed kettle, so that the production speed is severely limited, workers are easily scalded carelessly, the quality of the product is seriously reduced due to uneven blanching, and the loss of hot steam is high.

Disclosure of Invention

In order to solve the problem, the utility model provides a bamboo shoots float boiling hot device. The automatic blanching is realized, the blanching efficiency is effectively improved, the labor intensity is reduced, the product quality is improved, and safety accidents are reduced.

In order to achieve the above purpose, the utility model is implemented according to the following technical scheme:

a bamboo shoot blanching device comprises a blanching groove 1, a discharging mesh belt conveyor 2 and a material poking device 3; the bottom of the blanching tank 1 is provided with a steam inlet pipe 4 and a rolling inlet pipe 5, the steam inlet pipe 4 is connected with a boiler through a pipeline, a check valve and a valve I6 are arranged on a connecting pipeline, the rolling inlet pipe 5 is connected with an air compressor through a pipeline, and a check valve and a valve II 7 are arranged on the connecting pipeline; float and scald 1 on be equipped with and be used for bamboo shoots from floating the left side propelling movement to the setting device 3 on right side of scalding groove 1, float and scald 1 right-hand member slope in groove and be equipped with ejection of compact mesh belt conveyor 2.

Preferably, the bottom of the blanching tank 1 is provided with a recess matched with the discharging mesh belt conveyor 2.

Preferably, the discharging mesh belt conveyor 2 is evenly provided with material poking plates 2-1 at intervals.

Preferably, the material poking device 3 comprises a base 3-101, a large arm 3-102, a small arm 3-103 and a material poking fork 3-104; the base 3-101 is fixedly arranged on the outer side wall of the blanching groove 1, the base 3-101 is rotatably provided with a large arm 3-102, the large arm 3-102 is driven to rotate by a main driving motor, the tail end of the large arm 3-102 is rotatably provided with a small arm 3-103, the small arm 3-103 is driven to rotate by an auxiliary driving motor, and the free end of the small arm 3-103 is provided with a shifting fork 3-104.

Preferably, the shifting fork 3-104 comprises an arc-shaped fork arm 3-105 and a fork rod 3-106 which is arranged on the fork arm 3-105 at uniform intervals.

Preferably, the material stirring device 3 comprises a connecting rod 3-201, a sliding block 3-202, a material stirring screen plate 3-203, a cylinder 3-204 and a rotating motor 3-205; the connecting rod 3-201 is slidably mounted in the blanching groove 1 through a sliding block 3-202 and is driven to move left and right through an air cylinder 3-204, rotating shafts 3-206 are uniformly and rotatably mounted on the connecting rod 3-201 at intervals, a material stirring screen plate 3-203 is arranged at the lower end of each rotating shaft 3-206, a driven turntable 3-207 is arranged at the upper end of each rotating shaft 3-206, and connecting columns 3-209 which are eccentrically arranged are rotatably mounted on the driven turntables 3-207; the sliding block 3-202 is provided with a rotating motor 3-205, an output shaft of the rotating motor 3-205 is provided with a driving turntable 3-208, the driving turntable 3-208 is rotatably provided with connecting columns 3-209 which are eccentrically arranged, and the connecting columns 3-209 are connected through steel ropes 3-210.

Preferably, the lower ends of the material poking screen plates 3-203 are provided with material poking rods 3-211 at uniform intervals.

Preferably, a heat insulation layer is arranged in the side wall of the blanching tank 1.

Preferably, the blanching tank 1 is provided with a heat insulation cover 8.

Preferably, a temperature sensor 9 is arranged in the blanching tank 1, the temperature sensor 9 is connected with a signal input end of a controller 10, and a signal output end of the controller 10 is connected with a valve I6.

The utility model has the advantages that:

the utility model discloses a set up the intake pipe that rolls in the bottom of blanching groove, introduce high-pressure air to blanching in the groove through the intake pipe that rolls, form ascending air column in blanching bottom of soup groove to drive bamboo shoots in blanching groove and roll, effectively improve bamboo shoots and be heated the homogeneity, improve blanching efficiency and product quality; after blanching, the bamboo shoots are conveyed out from the blanching groove through the material stirring device and the discharging net matched belt, so that automatic salvage is realized, the labor intensity is effectively reduced, and safety accidents are reduced.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic cross-sectional view of the present invention;

FIG. 2 is a schematic view of the three-dimensional structure of the fork of the present invention;

fig. 3 is a schematic cross-sectional view of the present invention;

FIG. 4 is a schematic view of the installation of the material-pulling screen plate of the present invention;

FIG. 5 is a schematic view of the installation of the cylinder of the present invention;

in the figure, a 1-blanching groove, a 2-discharging mesh belt conveyor, a 2-1 discharging mesh belt conveyor kickoff plate, a 3-kickoff device, a 3-101 base, a 3-102 large arm, a 3-103 small arm, a 3-104 kickoff fork, a 3-105 fork arm, a 3-106 fork rod, a 3-107 main driving motor, a 3-108 auxiliary driving motor, a 3-201 connecting rod, a 3-202 sliding block, a 3-203 kickoff screen plate, a 3-204 air cylinder, a 3-205 rotating motor, a 3-206 rotating shaft, a 3-207 driven rotating disc, a 3-208 driving rotating disc, a 3-209 connecting column, a 3-210 steel rope, a 3-211 kickoff rod, a 4-steam inlet pipe, a 5-rolling inlet pipe, a 6-valve I, a 7-valve II, an 8-heat insulation cover, a 9-temperature sensor and a 10-controller.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so as to facilitate understanding of the skilled person.

As shown in the figure, the bamboo shoot blanching device comprises a blanching groove 1, a discharging mesh belt conveyor 2 and a material stirring device 3; float and scald groove 1 and make by stainless steel material, float and scald 1 bottom in groove and be equipped with steam intake pipe 4 and the intake pipe 5 that rolls, steam intake pipe 4 passes through the pipeline and is connected with the boiler, be equipped with check valve and valve I6 on the connecting tube, heat the leading-in water that floats and scald in groove 1 of steam through opening valve I6 during the use, steam intake pipe 4 sets up along the even interval of 1 length direction in float and scald groove, guarantee to float and scald the temperature unanimity of each position in groove 1. The rolling air inlet pipe 5 is connected with an air compressor through a pipeline, a one-way valve and a valve II 7 are arranged on a connecting pipeline, when the bamboo shoot blanching tank is used, high-pressure air is introduced into the blanching tank 1 by opening the valve II 7, an upward airflow column is formed in the blanching tank 1, water in the blanching tank 1 is driven to roll, the heating uniformity of bamboo shoots is improved, the rolling air inlet pipe 5 is uniformly arranged along the length direction of the blanching tank 1 at intervals, and the bamboo shoots at all positions in the blanching tank 1 can roll uniformly; float and scald 1 on be equipped with and be used for bamboo shoots from floating the left side propelling movement to the setting device 3 on right side of scalding groove 1, float and scald 1 right-hand member slope in groove and be equipped with ejection of compact mesh belt conveyor 2. When the bamboo shoots are blanched, firstly adding water into the blanching tank 1, then opening a valve I6, continuously introducing steam in a boiler into the blanching tank 1, after the temperature of the water in the blanching tank 1 rises to a set temperature, adding the bamboo shoots from the left end of the blanching tank 1, opening a valve II 7, continuously introducing high-pressure air into the blanching tank 1, driving the bamboo shoots to roll, improving the heating uniformity of the bamboo shoots, and dispersing the bamboo shoots to all positions of the blanching tank 1; after blanching is finished, the discharging mesh belt conveyor 2 continuously rotates, and bamboo shoots sinking on the discharging mesh belt conveyor 2 are conveyed out of the blanching groove 1; preferably, a steam inlet pipe 4 and a rolling inlet pipe 5 are not arranged below the discharging mesh belt conveyor 2, so that the bamboo shoots can be deposited on the discharging mesh belt conveyor 2; the kick-off plates 2-1 are uniformly arranged on the discharging mesh belt conveyor 2 at intervals, so that the problem that bamboo shoots slide along the discharging mesh belt conveyor 2 due to the action of water flow is effectively avoided, and smooth conveying of the bamboo shoots is ensured. Simultaneously dial material device 3 and constantly dial bamboo shoots to the right side from the left side of blanching groove 1, make bamboo shoots can all sink on ejection of compact guipure conveyer 2, dial material device 3 and ejection of compact guipure conveyer 2 and mutually support and will bleach the whole outputs of bamboo shoots in the groove 1.

Preferably, the side wall of the blanching tank 1 is of a sandwich plate structure, and a heat insulation material is arranged in the sandwich layer, so that a heat insulation layer is formed, the heat insulation effect of the blanching tank 1 is effectively improved, meanwhile, the temperature of the outer side wall of the blanching tank 1 is reduced, workers are effectively prevented from being scalded by the blanching tank 1, and the safety is improved.

Preferably, a temperature sensor 9 is arranged in the blanching tank 1, the temperature sensor 9 is connected with a signal input end of a controller 10, and a signal output end of the controller 10 is connected with a valve I6; when blanching bamboo shoots, temperature sensor 9 real-time detection floats the temperature of hot water inslot water to give controller 10 for, controller 10 is according to input signal, control flap I6's aperture, thereby the control is floated the temperature in the scalding groove 1, effectively improves and floats boiling hot effect.

Among this technical scheme, float and scald 1 bottom in groove be equipped with ejection of compact guipure conveyer 2 assorted sunken, sink into the sunken interior bottom surface that scalds 2 with the lower extreme of ejection of compact guipure conveyer, make the lower extreme of ejection of compact guipure conveyer 2 be less than and float the interior bottom surface that scalds groove 1, effectively avoid bamboo shoots to fall into ejection of compact guipure conveyer 2 and float and scald the clearance between the bottom in groove 1 in, ensure to see off bamboo shoots entirely.

In the technical scheme, the material shifting device 3 is a mechanical arm and comprises a base 3-101, a large arm 3-102, a small arm 3-103 and a material shifting fork 3-104; the base 3-101 is fixedly arranged on the outer side wall of the blanching tank 1, the large arm 3-102 is rotatably arranged on the base 3-101, the large arm 3-102 is driven to rotate through the main driving motor 3-107, namely, the main driving motor 3-107 is arranged on the base 3-101, the output shaft of the main driving motor 3-107 is connected with the large arm 3-102, the main driving motor 3-107 adopts a servo motor, and when the main driving motor 3-107 rotates, the large arm 3-102 can be driven to rotate; the tail end of the large arm 3-102 is rotatably provided with the small arm 3-103, the small arm 3-103 is driven to rotate by the auxiliary driving motor 3-108, the installation mode is similar to that of the large arm 3-102, the auxiliary driving motor 3-108 is installed on the small arm 3-103 and adopts a servo motor or a stepping motor, and when the auxiliary driving motor 3-108 rotates, the small arm 3-103 is driven to rotate; the main driving motors 3-107 and the auxiliary driving motors 3-108 are respectively connected with the controller 10 and are uniformly controlled by the controller 10 to ensure the coordinated action of the large arms 3-102 and the small arms 3-103. The big arms 3-102 extend from the positions of the bases 3-101 to the center line position of the blanching groove 1 in an inclined mode, the small arms 3-103 are located on the center line position of the blanching groove 1, the free ends of the small arms 3-103 are provided with the shifting forks 3-104, the big arms 3-102 and the small arms 3-103 are matched with each other to drive the shifting forks 3-104 to move from the left side of the blanching groove 1 to the right side of the blanching groove 1, and therefore bamboo shoots are shifted to the right side. Preferably, the material shifting fork 3-104 comprises arc-shaped fork arms 3-105 and fork rods 3-106 which are uniformly arranged on the fork arms 3-105 at intervals, gaps between every two adjacent fork rods 3-106 are matched with the size of the bamboo shoots, the bamboo shoots are prevented from sliding out of the gaps between every two adjacent fork rods 3-106, the arc-shaped fork arms 3-105 enable the fork rods 3-106 to be arranged in an arc shape, the gathering effect on the bamboo shoots is achieved, and the material shifting efficiency is effectively improved.

Preferably, the blanching tank 1 is provided with a heat insulation cover 8, so that the steam loss in the blanching tank 1 is reduced, and the energy consumption is reduced; thermal-insulated lid 8 is articulated with blanching groove 1 to thermal-insulated 8 can be followed and blanch the side in scalding groove 1 and opened, make to dial material device 3 and can stretch into in blanching groove 1.

In the technical scheme, the material poking device 3 comprises a connecting rod 3-201, a sliding block 3-202, a material poking screen plate 3-203, an air cylinder 3-204 and a rotating motor 3-205; the two ends of the connecting rod 3-201 are fixedly provided with sliding blocks 3-202, the inner side wall of the blanching groove 1 is provided with a sliding groove matched with the sliding blocks 3-202, the connecting rod 3-201 is installed in the blanching groove 1 in a sliding mode through the sliding blocks 3-202, the air cylinder 3-204 is fixedly installed on the outer side wall of the blanching groove 1, a telescopic rod of the air cylinder 3-204 is connected with the sliding blocks 3-202, and when the air cylinder 3-204 moves, the connecting rod 3-201 is driven to move left and right along the sliding groove through the sliding blocks 3-202. Rotating shafts 3-206 are rotatably mounted on the connecting rods 3-201 at uniform intervals, the lower ends of the rotating shafts 3-206 are provided with material stirring screen plates 3-203, the material stirring screen plates 3-203 extend downwards to the bottom of the soup floating groove, the upper ends of the rotating shafts 3-206 are provided with driven rotating discs 3-207, the driven rotating discs 3-207 and the material stirring screen plates 3-203 clamp the connecting rods 3-201 from the upper side and the lower side, so that the material stirring screen plates 3-203 and the connecting rods 3-201 are firmly connected, and connecting columns 3-209 which are eccentrically arranged are rotatably mounted on the driven rotating discs 3-207; the automatic material stirring device is characterized in that a rotating motor 3-205 is arranged on the sliding block 3-202, the rotating motor 3-205 is arranged on the outer side of the blanching tank 1, an output shaft of the rotating motor 3-205 is provided with a driving turntable 3-208, connecting columns 3-209 which are eccentrically arranged are rotatably arranged on the driving turntable 3-208, the connecting columns 3-209 are connected through steel ropes 3-210, the rotating motor 3-205 adopts a servo motor or a stepping motor, when the rotating motor 3-205 rotates, a driven turntable 3-207 is driven to rotate through the driving turntable 3-208, the steel ropes 3-210 and the connecting columns 3-209, and the driven turntable 3-207 drives a material stirring screen plate 3-203 to rotate through a rotating shaft 3-206. When pushing materials, the material pulling screen plates 3-203 face the pushing direction with wider side faces, the adjacent material pulling screen plates 3-203 are combined to form a plane, the bamboo shoots are pushed rightwards under the drive of the air cylinders 3-204, when resetting, the material pulling screen plates 3-203 face the pushing direction with narrower side faces, and larger gaps are left between the adjacent material pulling screen plates 3-203 to enable the bamboo shoots to pass through, thereby ensuring that the material pulling screen plates 3-203 can reset. When in use, the bamboo shoots in the blanching tank 1 are pushed to the discharging mesh belt conveyor 2 by the movement of the material poking mesh plates 3-203 from left to right. As the optimization, dial material otter board 3-203 and evenly set up at interval along the groove 1 length direction that floats and scalds, float and scald a plurality of cavitys that float and scald in the inslot 1 formation, float and scald the time spent by dialling material otter board 3-203 interval action, will float and scald the interior bamboo shoots of cavity and push in the next cavity that floats and scald in proper order by corresponding, make bamboo shoots can continuous feed, and ensure that the bamboo shoots that different time quantums drop into can both obtain sufficient time that floats and scalds, form the streamlined operation that floats and scalds, effectively improve and float and scald efficiency.

Preferably, the lower ends of the material poking screen plates 3-203 are provided with the material poking rods 3-211 at uniform intervals, the gaps between the adjacent material poking rods 3-211 are matched with the sizes of the bamboo shoots, the material poking rods 3-211 are used for poking the bamboo shoots positioned at the bottom, the bamboo shoots are effectively prevented from being clamped in the gaps between the material poking screen plates 3-203 and the bottom in the blanching tank 1, and the material poking screen plates 3-203 can be ensured to move smoothly.

As preferred, float and scald 1 on be provided with thermal-insulated lid 8, reduce and float the steam loss in the boiling hot groove 1, reduce energy resource consumption, thermal-insulated lid 8 directly covers and floats boiling hot groove 1, perhaps articulates on boiling hot groove 1 through the hinge, the left end of thermal-insulated lid 8 is provided with a feed inlet, is convenient for to throw into bamboo shoots to floating in the boiling hot groove under the condition of not opening thermal-insulated lid 8.

Finally, it is noted that the above preferred embodiments illustrate rather than limit the invention, and that, although the invention has been described in detail with reference to the above preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention as defined by the appended claims; the size of the attached drawing is irrelevant to a specific real object, and the size of the real object can be adjusted according to production requirements.

Claims

1. The utility model provides a bamboo shoots float boiling hot device which characterized in that: comprises a blanching groove (1), a discharging mesh belt conveyor (2) and a material poking device (3); the bottom of the blanching tank (1) is provided with a steam inlet pipe (4) and a rolling inlet pipe (5), the steam inlet pipe (4) is connected with a boiler through a pipeline, a check valve and a valve I (6) are arranged on a connecting pipeline, the rolling inlet pipe (5) is connected with an air compressor through a pipeline, and a check valve and a valve II (7) are arranged on the connecting pipeline; float and scald groove (1) on be equipped with and be used for bamboo shoots from the left side propelling movement that floats and scald groove (1) to right side dial material device (3), float and scald groove (1) right-hand member slope and be equipped with ejection of compact guipure conveyer (2).

2. The bamboo shoot blanching device according to claim 1, characterized in that: the bottom of the blanching tank (1) is provided with a dent matched with the discharging mesh belt conveyor (2).

3. The bamboo shoot blanching device according to claim 1 or 2, characterized in that: the discharging mesh belt conveyor (2) is evenly provided with kick-out plates (2-1) at intervals.

4. The bamboo shoot blanching device according to claim 3, characterized in that: the material shifting device (3) comprises a base (3-101), a large arm (3-102), a small arm (3-103) and a material shifting fork (3-104); the base (3-101) is fixedly installed on the outer side wall of the blanching groove (1), the base (3-101) is rotatably provided with a large arm (3-102) and drives the large arm (3-102) to rotate through a main driving motor (3-107), the tail end of the large arm (3-102) is rotatably provided with a small arm (3-103) and drives the small arm (3-103) to rotate through an auxiliary driving motor (3-108), and the free end of the small arm (3-103) is provided with a material shifting fork (3-104).

5. The bamboo shoot blanching device according to claim 4, characterized in that: the material shifting fork (3-104) comprises an arc-shaped fork arm (3-105) and a fork rod (3-106) which is uniformly arranged on the fork arm (3-105) at intervals.

6. The bamboo shoot blanching device according to claim 3, characterized in that: the material stirring device (3) comprises a connecting rod (3-201), a sliding block (3-202), a material stirring screen plate (3-203), an air cylinder (3-204) and a rotating motor (3-205); the connecting rod (3-201) is slidably mounted in the blanching tank (1) through a sliding block (3-202) and is driven to move left and right through an air cylinder (3-204), a rotating shaft (3-206) is uniformly and rotationally mounted on the connecting rod (3-201) at intervals, a material stirring screen plate (3-203) is arranged at the lower end of the rotating shaft (3-206), a driven turntable (3-207) is arranged at the upper end of the rotating shaft (3-206), and an eccentrically arranged connecting column (3-209) is rotationally mounted on the driven turntable (3-207); the sliding block (3-202) is provided with a rotating motor (3-205), an output shaft of the rotating motor (3-205) is provided with a driving turntable (3-208), the driving turntable (3-208) is rotatably provided with connecting columns (3-209) which are eccentrically arranged, and the connecting columns (3-209) are connected through steel ropes (3-210).

7. The bamboo shoot blanching device according to claim 6, characterized in that: the lower ends of the material poking screen plates (3-203) are evenly provided with material poking rods (3-211) at intervals.

8. The bamboo shoot blanching device according to claim 1, characterized in that: a heat insulation layer is arranged in the side wall of the blanching tank (1).

9. The bamboo shoot blanching device according to claim 1, characterized in that: the blanching groove (1) is provided with a heat insulation cover (8).

10. The bamboo shoot blanching device according to claim 1, characterized in that: the blanching tank (1) is internally provided with a temperature sensor (9), the temperature sensor (9) is connected with a signal input end of a controller (10), and a signal output end of the controller (10) is connected with a valve I (6).