CN218245515U

CN218245515U - Bamboo shoots blanching production line

Info

Publication number: CN218245515U
Application number: CN202222897605.8U
Authority: CN
Inventors: 于丽娟; 申挥; 皇秋秋; 邓贵俊; 黄元超; 钟镇友; 申洪武; 普红梅; 李荣辉; 马菲菲
Original assignee: Institute Of Agro-Products Processing Yaas
Current assignee: Institute Of Agro-Products Processing Yaas
Priority date: 2022-11-01
Filing date: 2022-11-01
Publication date: 2023-01-10
Anticipated expiration: 2032-11-01

Abstract

The utility model relates to a bamboo shoots float boiling hot production line belongs to bamboo shoots processing equipment technical field. Comprises a bamboo shoot cleaning device, a blanching tank, a cooling tank and an unloading platform. Bamboo shoots belt cleaning device discharge end below be equipped with and float the boiling hot groove, float and be equipped with in the boiling hot groove and float boiling hot ejection of compact guipure conveyor, float boiling hot groove side and be equipped with mechanical stirring and send the device, float boiling hot ejection of compact guipure conveyor discharge end below and be equipped with the cooling bath, the slope is provided with cooling ejection of compact guipure conveyor in the cooling bath, cooling bath side is equipped with mechanical stirring and sends the device. The utility model discloses a machinery is dialled and is sent the device and is floated boiling hot ejection of compact guipure conveyor and mutually support and salvage out bamboo shoots from floating the scalding groove, then directly drop into and cool off in the cooling bath, dial by machinery again and send device and cooling ejection of compact guipure conveyor to mutually support and salvage out bamboo shoots from the cooling bath, realized floating boiling hot cooling automation integration operation, can effectively improve work efficiency, reduce the production incident, bamboo shoots can in time cool off after floating boiling hot simultaneously, be favorable to improving bamboo shoots product quality.

Description

Bamboo shoots blanching production line

Technical Field

The utility model belongs to the technical field of bamboo shoots processing equipment, specific theory relates to a bamboo shoots are floated and are scalded production line.

Background

Bamboo, perennial evergreen plant of the bamboo subfamily of the family Bambusoideae of the family Gramineae; bamboo shoots are tender shoots which emerge from rhizomes of bamboo, and are regarded as "rare in vegetables" from ancient times, so that the theory that bamboo shoots cannot be found in the middle of the year, and bamboo shoots cannot be found in the food. However, the picked bamboo shoots are very easy to lignify and lose edible value; the harvesting period and the production area of the bamboo shoots are concentrated, the harvesting time is short, most of the bamboo shoots are rural areas in remote mountainous areas, and the transportation difficulty is high; the bamboo shoots are difficult to sell for a long time and far away due to various reasons, and the industrial value of the bamboo shoots is severely limited. At present, the bamboo shoots are processed and prepared into primary products such as bamboo shoots in water in the market, so that the product forms are enriched, and the requirements of people on bamboo shoot foods are met.

The clean water bamboo shoot is prepared by taking high-quality fresh bamboo shoots as raw materials through nearly ten working procedures of cleaning, blanching, cooling, trimming, sorting, packaging, sterilizing and the like. The blanching is one of the most important pretreatment processes for processing the bamboo shoots in clear water and is a common pretreatment method for controlling enzymatic browning of the bamboo shoots; the moderate blanching is beneficial to delaying the enzymatic browning of the bamboo shoots, can kill harmful microorganisms and improve the texture, and ensures the quality of the bamboo shoot products. At present, most processing plants adopt a steam production line or a jacketed kettle for blanching, and after blanching, the bamboo shoots are fished out from the steam production line or the jacketed kettle manually. The steam production line occupies a large area, the working efficiency is low, and the capacity is limited; the bamboo shoots are turned manually by using a turning tool for blanching the jacketed kettle, so that the production speed is severely limited, workers are easily scalded carelessly, the quality of the product is seriously reduced due to uneven blanching, and the loss of hot steam is high. In addition, whether the steam assembly line or the jacketed kettle is used for blanching, the bamboo shoots need to be fished out manually and then put into a cooling tank for cooling. Firstly, the labor intensity of workers is high, and the workers are easy to scald due to improper operation; moreover, the bamboo shoots can not be cooled in time after blanching, which seriously affects the quality of the bamboo shoot products.

Disclosure of Invention

In order to solve the problem, the utility model provides a bamboo shoots float boiling hot production line. In order to solve the problem, the utility model provides a bamboo shoots float boiling hot production line floats boiling hot, has realized through automatic integration that bamboo shoots float boiling hot back is timely, quick cooling, can effectively practice thrift the energy consumption, improve work efficiency, promote product quality, reduce the production incident simultaneously.

In order to achieve the purpose, the utility model is implemented according to the following technical scheme:

a bamboo shoot blanching production line comprises a bamboo shoot cleaning device 1, a blanching groove 2, a cooling groove 3 and a discharging platform 5; a blanching groove 2 is arranged below the discharge end of a bamboo shoot cleaning device 1, steam inlet pipes 2-1 are evenly distributed at the bottom of the blanching groove 2, the steam inlet pipes 2-1 are connected with a boiler through pipelines, valves I2-2 are arranged on connecting pipelines, a blanching discharge mesh belt conveying device 2-3 is obliquely arranged in the blanching groove 2, bamboo shoots in the blanching groove 2 are transferred to the blanching discharge mesh belt conveying device 2-3 through a mechanical transfer device 4 arranged on the side of the bamboo shoots, a cooling groove 3 is arranged below the discharge end of the blanching discharge mesh belt conveying device 2-3, a cold air inlet pipe 3-1 is evenly distributed at the bottom of the cooling groove 3, the cold air inlet pipe 3-1 is connected with an air pump 3-5 through a pipeline, a cooler 3-2 and a valve II 3-3 are arranged on the connecting pipelines, a cooling discharge mesh belt conveying device 3-4 is obliquely arranged in the cooling groove 3, bamboo shoots in the cooling groove 3 are transferred to the cooling discharge mesh belt conveying device 3-4 through the mechanical transfer device 4 arranged on the side of the cooling groove 3, and a discharge platform 5 is arranged below the discharge end of the cooling mesh belt 3-4.

Preferably, the bamboo shoot cleaning device 1 comprises an installation groove 1-1, a cleaning mesh belt conveying device 1-2 and a water inlet pipe 1-3; the cleaning mesh belt conveying device 1-2 is arranged in the mounting groove 1-1 through a mounting frame 1-4, a water inlet pipe 1-3 is arranged on the mounting frame 1-4 and is positioned below the working surface of the cleaning mesh belt conveying device 1-2, and water outlet holes for spraying water upwards are uniformly distributed on the water inlet pipe 1-3.

Preferably, the mechanical shifting device 4 comprises a base 4-1, a large arm 4-2, a small arm 4-3 and a shifting fork 4-4; the base 4-1 is rotatably provided with a large arm 4-2, the large arm 4-2 is driven to rotate by a main driving motor 4-5, the tail end of the large arm 4-2 is rotatably provided with a small arm 4-3, the small arm 4-3 is driven to rotate by an auxiliary driving motor 4-6, and the free end of the small arm 4-3 is provided with a shifting fork 4-4.

Preferably, float 2 bottoms in boiling hot groove and be equipped with the intake pipe I6 that rolls, the intake pipe I6 that rolls passes through the pipeline and is connected with the air compressor machine.

Preferably, 3 bottoms of cooling bath be equipped with II 7 of the intake pipe that rolls, II 7 of the intake pipe that rolls pass through the pipeline and are connected with the air compressor machine.

Preferably, the blanching tank 2 is internally provided with a temperature sensor 8, the temperature sensor 8 is connected with a signal input end of a controller 9, and a signal output end of the controller 9 is connected with the valve I2-2.

The utility model has the advantages that:

the utility model discloses a machinery is dialled and is sent system, ejection of compact guipure conveying system to mutually support and salvage bamboo shoots from floating boiling hot device, cooling device, floats boiling hot, cooling operation through automatic integration and has realized that bamboo shoots float boiling hot back in time, quick cooling, can effectively practice thrift the energy consumption, improve work efficiency, promote product quality, reduce the production incident simultaneously.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic sectional view of the bamboo shoot cleaning device of the present invention;

FIG. 3 is a schematic view of the installation of the mechanical pushing device of the present invention;

fig. 4 is a control block diagram of the present invention;

in the figure, a 1-bamboo shoot cleaning device, a 1-1 mounting groove, a 1-2 cleaning mesh belt conveying device, a 1-3 water inlet pipe, a 1-4 mounting rack, a 2-blanching groove, a 2-1 steam inlet pipe, a 2-2 valve I, a 2-3 blanching discharge mesh belt conveying device, a 3-cooling groove, a 3-1 cold air inlet pipe, a 3-2 cooler, a 3-3 valve II, a 3-4 cooling discharge mesh belt conveying device, a 3-5 air pump, a 4-mechanical stirring device, a 4-1 base, a 4-2 big arm, a 4-3 small arm, a 4-4 stirring fork, a 4-5 main driving motor, 4-6 auxiliary driving motors, a 5-discharging platform, a 6-rolling inlet pipe I, a 7-rolling inlet pipe II, an 8-temperature sensor and a 9-controller are arranged in the bamboo shoot cleaning device.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the following will make a detailed description of a preferred embodiment of the present invention with reference to the accompanying drawings to facilitate understanding of the skilled person.

Shown in the figure, the bamboo shoot blanching production line comprises a bamboo shoot cleaning device 1, a blanching tank 2, a cooling tank 3 and a discharging platform 5; the bamboo shoot cleaning device is characterized in that a blanching tank 2 is arranged below the discharge end of a bamboo shoot cleaning device 1, the blanching tank 2 is made of stainless steel materials, steam inlet pipes 2-1 are uniformly distributed at the bottom of the blanching tank 2, the steam inlet pipes 2-1 are connected with a boiler through pipelines, valves I2-2 are arranged on connecting pipelines, the boiler generates high-temperature steam during use, the high-temperature steam is led into the blanching tank 2 through pipelines to heat blanching water in the blanching tank 2, the air input of the high-temperature steam is adjusted through the opening degree of control valves I2-2 so as to control the water temperature in the blanching tank 2, a blanching discharging mesh belt conveying device 2-3 is obliquely arranged on the right side of the blanching tank 2, the blanching discharging mesh belt conveying device 2-3 is arranged at the right side of the blanching tank 2, a partition plate is arranged on a mesh belt, and bamboo shoots falling on the blanching discharging mesh belt 2-3 can be transported away, the bamboo shoots in the blanching tank 2 are transferred to a blanching discharge mesh belt conveying device 2-3 through a mechanical transfer device 4 arranged on the side of the blanching tank 2, a cooling tank 3 is arranged below the discharge end of the blanching discharge mesh belt conveying device 2-3, the cooling tank 3 is made of stainless steel materials, cold air inlet pipes 3-1 are uniformly distributed at the bottom of the cooling tank 3, the cold air inlet pipes 3-1 are connected with an air pump 3-5 through pipelines, a cooler 3-2 and a valve II 3-3 are arranged on the connecting pipelines, when in use, air pumped out by the air pump 3-5 is cooled through the cooler 3-2 to obtain low-temperature cold air, then the cold air is guided into the cooling tank 3 to maintain the cooling water in the cooling tank 3 in a low-temperature state, and the cooling discharge mesh belt conveying device 3-4 is obliquely arranged in the cooling tank 3, the bamboo shoots in the cooling tank 3 are stirred and conveyed to a cooling discharging mesh belt conveying device 3-4 through a mechanical stirring and conveying device 4 arranged on the side of the cooling tank, and a discharging platform 5 is arranged below the discharging end of the cooling discharging mesh belt conveying device 3-4. When the production line works, the valve I2-2 is opened, high-temperature steam is introduced into the blanching tank 2 to enable blanching water to rise to the required temperature, a certain amount of crushed ice is introduced into the cooling tank 3 to enable water in the cooling tank 3 to be in an ice-water mixture state, the air pump 3-5, the cooler 3-2 and the valve II 3-3 are opened, and cold air is continuously introduced into the cooling tank 3 to assist in maintaining water in the cooling tank 3 to be in the ice-water mixture state all the time; then, the bamboo shoots are put into a bamboo shoot cleaning device 1 by an operator for cleaning, the conveying speed and the water output amount are controlled according to the weight of the bamboo shoots, after the cleaning is finished, the bamboo shoots are automatically guided into a blanching tank 2 by the bamboo shoot cleaning device 1, the bamboo shoots are blanched by high-temperature hot water in the blanching tank 2, after a period of time, the bamboo shoots are blanched, the bamboo shoots in the blanching tank 2 are poked to a blanching discharge mesh belt conveying device 2-3 by a corresponding mechanical poking device 4, the blanched bamboo shoots are sent out of the blanching tank 2 by the blanching discharge mesh belt conveying device 2-3 and immediately sent into a cooling tank 3, the bamboo shoots blanched at high temperature are rapidly cooled by the cooling tank 3 to improve the brittleness of the bamboo shoots, cold air obtained after cooling by a cooler 3-2 is continuously guided into the cooling tank 3 by an air pump 3-5 to assist cooling, and after cooling, the bamboo shoots are poked to the cooling mesh belt conveying device 3-4 by a mechanical poked bamboo shoot poked to the cooling discharge mesh belt conveying device 3-4 in the cooling tank 3, and the cooling mesh belt conveying device 3-4 is conveyed out of the cooling system 3-4; the staff places suitable frame fence on the platform 5 of unloading, can in time the splendid attire float scald, the refrigerated bamboo shoots, the bamboo shoots of accomplishing automatic integration float scald, the cooling operation.

As preferred, float 2 bottoms in boiling hot groove be equipped with the intake pipe I6 that rolls, the intake pipe I6 that rolls is connected with the air compressor machine through the pipeline, through the pipeline with the continuous leading-in of highly-compressed air float in scalding groove 2, float 2 each positions in boiling hot groove and form ascending gas column to the bamboo shoots that drive in floating and scalding groove 2 are constantly even, softly rolled, effectively improve bamboo shoots the degree of consistency that is heated, slow down mechanical damage, improve bamboo shoots and float boiling hot efficiency.

As preferred, 3 bottoms of cooling bath be equipped with the intake pipe II 7 that rolls, roll intake pipe II 7 and be connected with the air compressor machine through the pipeline, through with high-pressure air constantly leading-in cooling bath 3, form ascending gas column in 3 each positions of cooling bath to drive the bamboo shoots in the cooling bath 3 constantly even, softly roll, effectively improve bamboo shoots cooling speed, thereby improve the brittleness of bamboo shoots.

Preferably, the blanching tank 2 is internally provided with the temperature sensor 8, the temperature sensor 8 is connected with a signal input end of the controller 9, a signal output end of the controller 9 is connected with the valve I2-2, when the bamboo shoots are blanched, the temperature sensor 8 detects the temperature of blanching water in the blanching tank 2 in real time and transmits the temperature to the controller 9, and the controller 9 controls the opening size of the valve I2-26 according to an input signal, so that the water temperature in the blanching tank 21 is controlled within a proper range, and the blanching effect of the bamboo shoots is effectively improved.

In the technical scheme, the bamboo shoot cleaning device 1 comprises an installation groove 1-1, a cleaning mesh belt conveying device 1-2 and a water inlet pipe 1-3; the cleaning mesh belt conveying device 1-2 is arranged in the mounting groove 1-1 through a mounting frame 1-4, the mounting frame 1-4 is fixedly connected with the mounting groove 1-1, and two rollers of the cleaning mesh belt conveying device 1-2 are rotatably mounted on the mounting frame 1-4. The cleaning mesh belt conveying device 1-2 is obliquely arranged on the left side of the blanching groove 2, bamboo shoots are fed by the lower end of the cleaning mesh belt conveying device 1-2 and directly fall into the blanching groove 2 after being output from the upper end, a water inlet pipe 1-3 positioned below the working surface of the cleaning mesh belt conveying device 1-2 is arranged on the mounting frame 1-4, water outlet holes evenly distributed with upward water spraying are formed in the water inlet pipe 1-3, the water inlet pipe 1-3 is connected with a tap water pipe or a water pump, clean water is continuously conveyed to the water inlet pipe 1-3 after the water is supplied, then the clean water is upwards sprayed out of the water outlet holes in the water inlet pipe 1-3 to wash the bamboo shoots on the cleaning mesh belt conveying device 1-2, meanwhile, the bamboo shoots on the cleaning mesh belt conveying device 1-2 can be driven to overturn by the upward flowing clean water, and the washed water is discharged after flowing downwards along the mounting groove 1-1.

In the technical scheme, the mechanical poking and conveying device 4 comprises a base 4-1, a large arm 4-2, a small arm 4-3 and a poking fork 4-4; the base 4-1 is rotatably provided with a large arm 4-2, the large arm 4-2 is driven to rotate by a main driving motor 4-5, namely the main driving motor 4-5 is arranged on the base 4-1, the output shaft of the main driving motor 4-5 is connected with the large arm 4-2, the main driving motor 4-5 adopts a servo motor, the large arm 4-2 can be driven to rotate when the main driving motor 4-5 rotates, the tail end of the large arm 4-2 is rotatably provided with a small arm 4-3, the small arm 4-3 is driven to rotate by an auxiliary driving motor 4-6, the installation mode of the large arm 4-2 is the same as that of the auxiliary driving motor 4-6 which is arranged on the small arm 4-3 and adopts a servo motor or a stepping motor, and the small arm 4-3 is driven to rotate when the auxiliary driving motor 4-6 rotates; the main driving motor 4-5 and the auxiliary driving motor 4-6 are respectively connected with the controller 9 and are uniformly controlled by the controller 9, so that the coordination action of the large arm 4-2 and the small arm 4-3 is ensured. The large arm 4-2 extends obliquely from the position of the base 4-1 to the central line position of the blanching groove 2 or the cooling groove 3 corresponding to the large arm, so that the small arm 4-3 is positioned on the central line position of the blanching groove 2 or the cooling groove 3, the free end of the small arm 4-3 is provided with the material shifting fork 4-4, and during work, the material shifting fork 4-4 is driven to move from the left side to the right side of the blanching groove 2 or the cooling groove 3 through the mutual matching of the large arm 4-2 and the small arm 4-3, so that the bamboo shoots in the blanching groove 2 are shifted rightwards. Preferably, the material shifting fork 4-4 comprises an arc-shaped fork arm and fork rods which are uniformly arranged on the fork arm at intervals, gaps between every two adjacent fork rods are matched with the size of the bamboo shoots, the bamboo shoots are prevented from sliding out of the gaps between the fork rods, the arc-shaped fork arms enable the fork rods to be arranged in an arc shape, the gathering effect on the bamboo shoots is achieved, and the material shifting efficiency of the bamboo shoots is effectively improved.

Finally, it is noted that the above preferred embodiments illustrate rather than limit the invention, and that, although the invention has been described in detail with reference to the above preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention as defined by the appended claims; the size of the attached figure is irrelevant to a specific real object, and the size of the real object can be adjusted according to production requirements.

Claims

1. The utility model provides a bamboo shoots are blanched production line which characterized in that: comprises a bamboo shoot cleaning device (1), a blanching tank (2), a cooling tank (3) and a discharging platform (5); the bamboo shoot cleaning device is characterized in that a blanching groove (2) is arranged below the discharge end of a bamboo shoot cleaning device (1), steam inlet pipes (2-1) are evenly distributed at the bottom of the blanching groove (2), the steam inlet pipes (2-1) are connected with a boiler through pipelines, valves I (2-2) are arranged on connecting pipelines, blanching discharge mesh belt conveying devices (2-3) are obliquely arranged in the blanching groove (2), bamboo shoots are poked to the blanching discharge mesh belt conveying devices (2-3) through mechanical poking devices (4) arranged on the sides of the blanching groove (2), a cooling groove (3) is arranged below the discharge end of the blanching discharge mesh belt conveying devices (2-3), air cooling air inlet pipes (3-1) are evenly distributed at the bottom of the cooling groove (3), the air cooling air inlet pipes (3-1) are connected with air pumps (3-5) through pipelines, coolers (3-2) and valves II (3-3) are arranged on the connecting pipelines, cooling discharge mesh belt conveying devices (3-4) are obliquely arranged in the cooling groove (3), and a cooling discharge mesh belt conveying device (3-4) is arranged below the cooling mesh belt conveying devices (3-5).

2. The bamboo shoot blanching production line according to claim 1, characterized in that: the bamboo shoot cleaning device (1) comprises an installation groove (1-1), a cleaning mesh belt conveying device (1-2) and a water inlet pipe (1-3); the cleaning mesh belt conveying device is characterized in that a cleaning mesh belt conveying device (1-2) is arranged in the mounting groove (1-1) through a mounting frame (1-4), a water inlet pipe (1-3) is arranged below the working surface of the cleaning mesh belt conveying device (1-2) on the mounting frame (1-4), and water outlets for spraying water upwards are uniformly distributed on the water inlet pipe (1-3).

3. The bamboo shoot blanching production line according to any one of claims 1 or 2, characterized in that: the mechanical shifting device (4) comprises a base (4-1), a large arm (4-2), a small arm (4-3) and a shifting fork (4-4); the material shifting device is characterized in that a large arm (4-2) is rotatably arranged on the base (4-1), the large arm (4-2) is driven to rotate through a main driving motor (4-5), a small arm (4-3) is rotatably arranged at the tail end of the large arm (4-2), the small arm (4-3) is driven to rotate through an auxiliary driving motor (4-6), and a material shifting fork (4-4) is arranged at the free end of the small arm (4-3).

4. The bamboo shoot blanching production line according to claim 3, characterized in that: float and scald groove (2) bottom and be equipped with air intake pipe I (6) that roll, air intake pipe I (6) that roll pass through the pipeline and are connected with the air compressor machine.

5. The bamboo shoot blanching production line according to claim 4, characterized in that: the bottom of the cooling tank (3) is provided with a rolling air inlet pipe II (7), and the rolling air inlet pipe II (7) is connected with the air compressor through a pipeline.

6. The bamboo shoot blanching production line according to claim 1, characterized in that: the blanching tank (2) is internally provided with a temperature sensor (8), the temperature sensor (8) is connected with a signal input end of a controller (9), and a signal output end of the controller (9) is connected with a valve I (2-2).