CN203776071U - Spiral food heating/cooling/drying device - Google Patents

Spiral food heating/cooling/drying device Download PDF

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Publication number
CN203776071U
CN203776071U CN201420124864.XU CN201420124864U CN203776071U CN 203776071 U CN203776071 U CN 203776071U CN 201420124864 U CN201420124864 U CN 201420124864U CN 203776071 U CN203776071 U CN 203776071U
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China
Prior art keywords
fluid line
cooling
condensate water
guide board
cover plate
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Withdrawn - After Issue
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CN201420124864.XU
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Chinese (zh)
Inventor
胡月来
黄汉英
赵思明
戴兵
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Huazhong Agricultural University
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Huazhong Agricultural University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking

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Abstract

The utility mode discloses a spiral food heating/cooling/drying device. The spiral food heating/cooling/drying device comprises a thermal insulation storage and a single-screw conveying device; the single-screw conveying device comprises a cross rod, a hub, a spiral tower, a temperature sensor, a conveying mesh belt, a tensioning wheel and a drainage channel. The spiral food heating/cooling/drying device is characterized by further comprising a fluid pipeline main pipe, a fluid pipeline branch pipe, a cambered cover plate, a condensate water guide plate, a condensate water guide plate support and an exhaust fan. A medium in the fluid pipeline is constant-temperature air including steam, cold air and hot air, and thus is capable of meeting the processing requirements of variety of food, such as steaming, cooling and drying. The medium is directly sprayed on the surface of materials by virtue of the fluid pipeline branch pipe and thus being in sufficient contact with the materials, so that the heat conduction efficiency of the medium can be effectively improved; the cambered cover plate and the cambered cover plate are capable of effectively draining condensate water and guaranteeing that the quality of product is not affected by the condensate water; the exhaust fan on the thermal insulation storage is used for exhausting moisture in the drying process so as to improve the drying efficiency.

Description

A kind of auger-type foodstuff heating, cooling or drying device
Technical field
The utility model belongs to food processing technology field, specifically, relates to a kind of heating of food, cooling or drying device.
Background technology
At present, the continuously stewing device being applied in food processing process mostly is tunnel structure, for example: paper that Xu Wenqi etc. deliver (research [J] of a kind of fresh and alive sea cucumbers continuously stewing production technology and equipment thereof. food science and technology, 2011) in, introduced a kind of tunnel type continuous digesting apparatus, this equipment by feeding mechanism, cook vat, go offscum device, accessory device and electric cabinet etc. to form.The food products transport path of tunnel type boiling machine is straight line, in order to meet the requirement of food processing technology and single rate, must ensure that there is enough length in tunnel, therefore causes occupation area of equipment large, is not suitable for using in the limited situation in place.Existing food processing equipment has also been applied a kind of sped structure, this sped structure is mainly used in the continuous quick forzen processing technology of food, the patent documentation that is ZL 93244211.0 as the patent No. discloses a kind of single-screw quick-freezing plant, this device by storehouse body, turn hub, link network and air-cooler and form.The suction-type air-cooler that this single-screw device utilization is connected with evaporimeter forms radially blowing to turning hub, and drive Air Flow in the body of storehouse form one in the cold wind wind path of circulation, realize the exchange heat between material to be machined and evaporimeter by cold wind, thereby complete the freezing processing of material.This sped structure takes full advantage of spatial altitude, and compact conformation can effectively reduce occupation area of equipment.But this spiral device is mainly simple function, for quick-frozen food fabrication design, its wind path is only in storehouse body-internal-circulation, this mode can effectively reduce the energy consumption in fast food freezing process, but this wind path endless form also causes this device can not be directly used in other food processing technology, for example, in heating or the Tempeerature-constant air treatment process such as dry, its application is limited to.
And the food of more existing special processing is to process with special food processing equipment or device as fermented rice cake, face nest, rice cake, water chestnut cake, pork steamed with ground rice flour, powder Steamed fish, steamed bun, powder steam the processing that lotus root and other powder steam the food such as vegetables and fruits, a this respect still blank at present.
Utility model content
The purpose of this utility model is to overcome the defect of prior art, the device of the heating of a kind of auger-type foodstuff, cooling or dry unification is provided, device of the present utility model adopts the design of sped structure and fluid line, not only can effectively improve plant area utilization rate, can also meet different processing technology needs.By fluid line arm, medium is directly sprayed onto to material surface, it is fully contacted with material, can effectively improve the heat conduction efficiency of medium, in device, be also provided with curved cover plate and condensed water flow guide board, can effectively dredge condensed water, ensure that the quality of product is not subject to the impact of condensed water.The ventilating fan of installing on heat-preservation warehouse body, for the hydrofuge of dry process, to improve drying efficiency.Medium in fluid line is Tempeerature-constant air, comprises steam, cold air and hot-air, can realize the processing technology requirement of boiling, the numerous food such as cooling and dry.
The utility model is achieved through the following technical solutions:
A kind of auger-type foodstuff heating, cooling or drying device and application, it comprises a heat-preservation warehouse body 10 and a single-screw conveying device, described single-screw conveying device comprises cross bar 40, turns hub 50, Spiral tower 60, temperature sensor 70, foraminous conveyer 100, regulating wheel 110 and rhone 120, and it also comprises fluid line supervisor 20, fluid line arm 21, curved cover plate 30, condensed water flow guide board 80, condensate water guide board mount 90 and ventilating fan 113; Described fluid line supervisor 20 is provided with the interface being communicated with external agency, and this fluid line is responsible for 20 and is connected for lateral stiffness with fluid line arm 21; On described fluid line arm 21, be evenly equipped with fumarole; Described cross bar 40 is rigid attachment with fluid line supervisor 20 and forms bracing frame; Described foraminous conveyer 100 is 2~8 ° with the angle of horizontal plane, is spirally distributed on fluid line arm 21; Described curved cover plate 30 is installed on cross bar 40 belows; Described condensate water guide board mount 90 rigid attachment are on fluid line arm 21, and condensed water flow guide board 80 is movably installed on condensate water guide board mount 90; Described ventilating fan 113 is installed on heat-preservation warehouse body 10.
Above-mentioned medium is Tempeerature-constant air, comprises steam, cold air and hot-air.
Device of the present utility model can be used in heating of food, cooling or dry processing technology.
In order to adapt to different processing needs, the utility model device can be matched the temperature control system of some common functions, comprise temperature sensor, electronic flowmeter, flow control valve and controller, these outsourcing devices or parts can be purchased channel and obtain, thereby can realize thermostatic control (flow-control of TEMP and temperature control, medium is all the ordinary skill in the art, and those skilled in the art can implement the utility model very easily by existing handbook and document).
Device of the present utility model can be applicable in the heating of food, cooling or dry processing technology.
Above-mentioned food comprises that fermented rice cake, face nest, rice cake, water chestnut cake, pork steamed with ground rice flour, powder Steamed fish, steamed bun, powder steam lotus root, powder steams Ipomoea batatas or/and powder steams the food such as Chinese yam.
The beneficial effects of the utility model are:
(1) device of the present utility model adopts helical structure and fluid line design, not only can make is that occupation area of equipment is little, factory building utilization rate is high, can also be by changing media implementation boiling in fluid line, the different food processing technology requirement such as cooling and dry.Fluid line arm of the present utility model can directly be sprayed onto material surface by medium, and it is fully contacted with material, thereby has greatly improved the heat conduction efficiency of medium, can effectively reduce product energy consumption.
(2) curved cover plate of the present utility model and condensed water flow guide board, can effectively dredge condensed water and discharge, and ensures that the quality of product is not subject to the impact of condensed water.The movable mounting structure of condensed water flow guide board of the present utility model itself and condensate water guide board mount can facilitate the cleaning of equipment to safeguard, the heat-insulating and sealing structure of Spiral tower can effectively be protected and turn hub and be not subject to the impact of medium, thereby extends its service life.
(3) ventilating fan of installing on heat-preservation warehouse body of the present invention, can discharge the moisture in dry run effectively, improves drying efficiency.
Brief description of the drawings
Fig. 1: the front view that is the utility model general structure schematic diagram.I in figure comprises fluid line supervisor, fluid line arm, condensed water flow guide board, condensate water guide board mount and foraminous conveyer.
Fig. 2: the top view that is the utility model general structure schematic diagram.
Fig. 3: the I part partial enlarged drawing that is Fig. 1.
Fig. 4: the some jet hole pattern on fluid line arm.
Fig. 5: regulating wheel application schematic diagram.
Reference numeral is as follows:
10-heat-preservation warehouse body, 20-fluid line supervisor, 21-fluid line arm, 30-curved cover plate, 40-cross bar, 50-turn hub, 60-Spiral tower, 70-temperature sensor, 80-condensed water flow guide board, 90-condensate water guide board mount; 100-foraminous conveyer, 110-regulating wheel, 113-ventilating fan, 120-rhone.
Detailed description of the invention
Embodiment 1 device preparation (design) embodiment
Shown in Fig. 1 and Fig. 2, a kind of auger-type foodstuff heating, cooling or drying device, comprise a heat-preservation warehouse body 10 (heat-preservation warehouse body can external cold gas system or adjustable hot gas system) and a single-screw conveying device, this single-screw conveying device comprises cross bar 40, turns hub 50, Spiral tower 60, temperature sensor 70, foraminous conveyer 100, regulating wheel 110 and rhone 120, it is characterized in that, it also comprises fluid line supervisor 20, fluid line arm 21, curved cover plate 30, condensed water flow guide board 80, condensate water guide board mount 90 and ventilating fan 113.Turn hub 50 and connect with external impetus, Spiral tower 60 with turn hub 50 rigid attachment; Fluid line supervisor 20 is provided with the interface being communicated with external agency, and this fluid line is responsible for 20 and is connected for lateral stiffness with fluid line arm 21; On fluid line arm 21, be evenly equipped with fumarole; Cross bar 40 is responsible for 20 rigid attachment with fluid line and is formed bracing frame; Foraminous conveyer 100 is 2~8 ° with the angle of horizontal plane, is spirally distributed on fluid line arm 21, forms circulation by regulating wheel 110, can continuous operation; Curved cover plate 30 is installed on cross bar 40 belows; Condensate water guide board mount 90 rigid attachment are on fluid line arm 21, and condensed water flow guide board 80 is movably installed on condensate water guide board mount 90; Ventilating fan 113 is installed on heat-preservation warehouse body 10; Rhone 120 is arranged in the interior bottom of heat-preservation warehouse body 10, and with heat-preservation warehouse body 10 exterior; The cylindric heat-insulating and sealing structure that Spiral tower 60 is hollow.
In order to adapt to different processing needs, the utility model device can select dress temperature control system, comprises temperature sensor, electronic flowmeter, flow control valve and controller, and above-mentioned device and parts all can solutions from be purchased.
Device of the present utility model can be processed food such as rice, ground rice, fermented rice cake, steamed bun, rice cake, steamed fish, pork steamed with ground rice flour, sweet potato, Chinese yam, lotus roots.
Embodiment 2 application mode examples 1 (device of the present utility model heating in fermented rice cake processing steams the application in technique)
The auger-type foodstuff heater that adopts embodiment 1 to build, the fermented rice cake that is 625Kg/h for output steams and adds man-hour, and medium is the saturated vapor of 120 ± 5 DEG C, and heating load is about 1.95 × 10 5kJ/h.Driven and turned hub 50 by external motor, turn hub 50 and drive Spiral tower 60 to rotate, Spiral tower 60 drives foraminous conveyer 100 motion of spinning by frictional drive.Temperature is that the saturated vapor of 120 ± 5 DEG C passes in fluid line supervisor 20, flow is about 90Kg/h, steam is directly sprayed onto on fermented rice cake by equally distributed pore on fluid line arm 21, ensure steam and material even contact, by temperature control equipment, the temperature in heat-preservation warehouse body 10 maintains 100 ± 2 DEG C, test by multichannel temperature tester, the temperature value of 8 probes is 100 ± 2 DEG C, i.e. uniformity of temperature profile in heat-preservation warehouse body 10, reaches the digesting technoloy requirement of fermented rice cake.After fermented rice cake fermentation slurry injection molding, pack pallet into, initial temperature is 15 ± 2 DEG C, and single weight is about 20g, then is sent into by device charging aperture, with foraminous conveyer 100 helical feed, after about 20min, from the output of device discharging opening, enters subsequent processing.Fermented rice cake is cooked by high-temperature steam in this course of conveying.Through tasting, the fermented rice cake that this device cooks is similar to the fermented rice cake flavour that common boiling mode cooks.Steam in process whole, curved cover plate 30, condensed water flow guide board 80 can be dredged condensed water, are pooled to rhone 120 and discharge, and effectively avoid condensing drip to fall on material and affect product quality.What fermented rice cake to be steamed was continuous is inputted by device charging aperture, after carrying and synchronously steaming process, by discharging opening continuous wave output, enters subsequent processing, forms continuous working cycles.As adopting common continuous tunnel formula precooker to complete this technique, its floor space is about 42m 2, and adopting the utility model device, its floor space is only 24m 2thereby, on the basis of reducing occupation area of equipment, reach the requirement of continuous processing.
Embodiment 3 application mode examples 2 (application of device of the present utility model process for cooling in fermented rice cake processing)
Adopt the auger-type foodstuff cooling device that builds of embodiment 1, the fermented rice cake that is 625Kg/h for output is cooling adds man-hour, and medium is the cold air of 10 ± 2 DEG C, is about 1.6 × 10 for cold 5kJ/h.Driven and turned hub 50 by external motor, turn hub 50 and drive Spiral tower 60 to rotate, Spiral tower 60 drives foraminous conveyer 100 motion of spinning by frictional drive.Temperature is that 10 ± 2 DEG C of cold air pass in fluid line supervisor 20, cold air is directly sprayed onto on fermented rice cake by equally distributed pore on fluid line arm 21, ensure cold air and material even contact, pass through temperature control equipment, temperature in heat-preservation warehouse body 10 maintains (10 ± 2) DEG C, tests by multichannel temperature tester, and the temperature value of 8 probes is (10 ± 2) DEG C, be the uniformity of temperature profile in heat-preservation warehouse body 10, reach the process for cooling requirement of fermented rice cake.The fermented rice cake cooking is sent into by installing charging aperture with pallet, and its initial temperature is 100 DEG C, and the about 20g of single weight, with foraminous conveyer 100 helical feed, after about 15min, from the output of device discharging opening, enters subsequent processing.Fermented rice cake is cooling by cold air in this course of conveying, and central temperature is down to (15 ± 5) DEG C.What fermented rice cake to be cooled was continuous is inputted by device charging aperture, after conveying and synchronous cooling procedure, by discharging opening continuous wave output, enters subsequent processing, forms continuous working cycles, reaches the requirement of continuous processing.
Embodiment 4 application mode examples 3 (application of device of the present utility model drying process in ground rice processing)
The auger-type foodstuff drying device that adopts embodiment 1 to build, the ground rice that is 650Kg/h for output is dried and adds man-hour, ground rice to be dried successively carries out Two stage dryer by two auger-type foodstuff drying devices, and the medium passing in device is respectively that temperature is that 60 DEG C, the humidity hot-air that is 40% and temperature are the hot-air that 45 DEG C, humidity are 27%.Driven and turned hub 50 by external motor, turn hub 50 and drive Spiral tower 60 to rotate, Spiral tower 60 drives foraminous conveyer 100 motion of spinning by frictional drive.First stage, temperature is that 60 DEG C, humidity are 40%, heating load is about 5.60 × 10 6the hot-air of KJ/h passes in fluid line supervisor 20, hot-air is directly sprayed onto on fermented rice cake by equally distributed pore on fluid line arm 21, ensure hot-air and material even contact, pass through temperature control equipment, temperature in heat-preservation warehouse body 10 maintains (60 ± 2) DEG C, tests by multichannel temperature tester, and the temperature value of 8 probes is (60 ± 2) DEG C, be the uniformity of temperature profile in heat-preservation warehouse body 10, reach the drying process requirement of ground rice.Moisture in dry run by ventilating fan 113 with 40m 3the wind speed of/min is discharged.Ground rice to be dried is sent into by the charging aperture of First device with pallet, its initial temperature is about 20 DEG C, water content is about 56.4%, the diameter of single ground rice is about 2mm, with foraminous conveyer 100 helical feed, after about 120min, ground rice is by heated air drying, water content is down to 24.7%, is exported subsequently by device discharging opening, sends into next auger-type foodstuff drying device.Second stage dry, what in fluid line supervisor 20, pass into is that temperature is that 45 DEG C, humidity are 27%, heating load is about 1.85 × 10 5kJ/h, dry run is identical with the first stage, after about 120min, is exported by device discharging opening, enters subsequent processing.The continuous charging aperture by First device of ground rice to be dried is inputted, and after Two stage dryer, by the discharging opening continuous wave output of the second table apparatus, forms continuous working cycles, reaches the requirement of continuous processing.
Embodiment 5 application mode example lists
Adopt auger-type foodstuff heating that embodiment 1 builds, cooling or drying device also to can be applicable to the processing of other food, as follows:
(1) the suitable converted products of the utility model for example
1, steamed sweet bun
(1) raw material: flour, sugar, water, yeast, yeast powder
(2) technique:
A. in proportion flour, water, yeast powder and sugar are mixed into dough, standing for fermentation;
B. steamed bread forming, sabot proofs about 30min in proofing box;
C.100 DEG C steam about 15min.
2, pork steamed with ground rice flour
(1) raw material: streaky pork, ground rice, cooking wine are appropriate, soy sauce, white sugar, salt, pepper powder, ginger, rock sugar, monosodium glutamate
(2) technique:
A. streaky pork is cleaned, section;
B. after in proportion cooking wine, white sugar, light soy sauce, salt, ginger being mixed thoroughly meat, pickle about 20min, make streaky pork fully tasty;
C. after meat is pickled, pour steamed meat powder into and stir, then sabot, sprinkles green onion end;
D.100 DEG C steam about 30min.
3, steamed bream
(1) raw material: blunt snout bream, green onion, ginger, Steamed fish soy sauce, salt, white wine, Chinese prickly ash, cut green pepper, edible oil
(2) technique:
A. blunt snout bream scales, and except internal organ, the cheek, arranges clean;
B. in proportion by green onion, ginger, fish mix, and spill the pickled about 30min of cooking wine, pickled good blunt snout bream blanching;
C. sabot, 100 DEG C steam about 15min.
4, steam sweet potato
(1) raw material: sweet potato
(2) technique:
A. sweet potato is cleaned to peeling, sliced or be mitered into bulk;
B. pack, sealing, 100 DEG C steam about 30min.
5, powder steams lotus root
(1) raw material: lotus rhizome, ground rice, bruised ginger, white pepper powder, cut green pepper, spring onion, light-coloured vinegar
(2) technique:
A. lotus rhizome is peeled and is cut into little (wide, the thick about 1cm) that thickness is consistent;
B. dilute in proportion light-coloured vinegar, with dilution immersion, clean lotus rhizome;
C. lotus rhizome drain well, adds salt, white pepper powder, cuts green pepper, ground rice, spring onion, mixes thoroughly, makes lotus rhizome can evenly be stained with condiment;
D. pack, sealing, 100 DEG C steam about 30min.
6, steamed rice
(1) raw material: rice, water (rice, water quality ratio=1:1.2)
(2) technique:
A. rice is cleaned;
B. rice water 1:1.2 mixing in mass ratio;
C. sabot, 100 DEG C steam about 30min.
(2) technological requirement of the utility model product category and application
The technological requirement of table product category and application
Note: above Retortable Box, retort pouch are PVDC material.

Claims (1)

1. an auger-type foodstuff heating, cooling or drying device, comprise a heat-preservation warehouse body (10) and a single-screw conveying device, described single-screw conveying device comprises cross bar (40), turn hub (50), Spiral tower (60), temperature sensor (70), foraminous conveyer (100), regulating wheel (110) and rhone (120), it is characterized in that, it also comprises fluid line supervisor (20), fluid line arm (21), curved cover plate (30), condensed water flow guide board (80), condensate water guide board mount (90) and ventilating fan (113), described fluid line supervisor (20) is provided with the interface being communicated with external agency, fluid line supervisor (20) and fluid line arm (21) connect for lateral stiffness, on described fluid line arm (21), be evenly equipped with fumarole, cross bar (40) is rigid attachment with fluid line supervisor (20) and forms bracing frame, described foraminous conveyer (100) is 2~8 ° with the angle of horizontal plane, and described foraminous conveyer (100) is spirally distributed on fluid line arm (21), described curved cover plate (30) is installed on described cross bar (40) below, described condensate water guide board mount (90) rigid attachment is upper in fluid line arm (21), and condensed water flow guide board (80) is movably installed on condensate water guide board mount (90), described ventilating fan (113) is installed on heat-preservation warehouse body (10), described medium is Tempeerature-constant air, comprises steam, cold air and hot-air.
CN201420124864.XU 2014-03-19 2014-03-19 Spiral food heating/cooling/drying device Withdrawn - After Issue CN203776071U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420124864.XU CN203776071U (en) 2014-03-19 2014-03-19 Spiral food heating/cooling/drying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420124864.XU CN203776071U (en) 2014-03-19 2014-03-19 Spiral food heating/cooling/drying device

Publications (1)

Publication Number Publication Date
CN203776071U true CN203776071U (en) 2014-08-20

Family

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Application Number Title Priority Date Filing Date
CN201420124864.XU Withdrawn - After Issue CN203776071U (en) 2014-03-19 2014-03-19 Spiral food heating/cooling/drying device

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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103907797A (en) * 2014-03-19 2014-07-09 华中农业大学 Spiral food heating, cooling or drying device and application thereof
CN108903659A (en) * 2018-09-07 2018-11-30 福建省慧通工艺品有限公司 A kind of steaming tea set
CN109044101A (en) * 2018-09-07 2018-12-21 福建省慧通工艺品有限公司 A kind of steaming tea set of high-efficiency steam water conservancy diversion

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103907797A (en) * 2014-03-19 2014-07-09 华中农业大学 Spiral food heating, cooling or drying device and application thereof
CN108903659A (en) * 2018-09-07 2018-11-30 福建省慧通工艺品有限公司 A kind of steaming tea set
CN109044101A (en) * 2018-09-07 2018-12-21 福建省慧通工艺品有限公司 A kind of steaming tea set of high-efficiency steam water conservancy diversion

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Granted publication date: 20140820

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