CN109874901B - Prune production system - Google Patents
Prune production system Download PDFInfo
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- CN109874901B CN109874901B CN201910190970.5A CN201910190970A CN109874901B CN 109874901 B CN109874901 B CN 109874901B CN 201910190970 A CN201910190970 A CN 201910190970A CN 109874901 B CN109874901 B CN 109874901B
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention relates to a prune production system which sequentially comprises a feeding device, a surge fruit washing machine, a blanching softening machine, an air cooling conveyor, a puncturing device, a material conveying buffer device, a sugar permeation production line, a separation conveying groove, a drying production line and a packing device, wherein the surge fruit washing machine is used for washing and spraying fruits, the blanching softening machine is used for carrying out high Wen Tangpiao sterilization treatment on the fruits, the air cooling conveyor is used for conveying the fruits and simultaneously carrying out blowing cooling treatment, the puncturing device is used for puncturing pulp, the sugar permeation production line is used for performing syrup permeation treatment on the fruits after puncturing, the separation conveying groove is used for draining superfluous syrup on the surface layers of the fruits, and the drying production line is used for carrying out drying treatment on the fruits after sugar permeation. The prune production system has the advantages of short processing period, high production efficiency and low labor intensity, and the processed preserved prune has uniform sugar content, less loss of nutrient elements and excellent taste.
Description
Technical Field
The invention relates to a prune production system, and belongs to the field of food processing.
Background
The preserved fruit product is prepared by preprocessing fruit and vegetable raw materials, and then secret-preparing the fruit and vegetable raw materials with sugar solution, wherein the product is complete and full in shape, and sugar fully permeates into tissues, is transparent or semitransparent, is natural or dyed, is soft in texture and has the due flavor of the variety. Preserved fruit products used as Chinese traditional snacks can be divided into six categories, including sugar-curing, frosting, preserved fruits, aging fruits and fruit cakes, wherein the preserved fruits are mainly prepared from plums and olives as raw materials, and are prepared into a semi-dry and semi-wet state after being pickled by sugar or salt. The preserved fruits on the market mainly comprise prunes, yellow plums, snowflake plums, dried orange peel plums, eight real plums and the like, wherein the prunes are like apricot plums, are fragrant, sweet and delicious, have a smooth taste, contain rich vitamin A and cellulose, contain minerals such as iron and potassium, and the like, but do not contain fat and cholesterol, and the prunes can help the old to supplement iron, zinc and potassium, strengthen the body and strengthen bones and can increase various vitamins for children. The western Mei Mijian is popular with consumers because it can supplement the necessary nutrient elements to the human body while enjoying as a snack.
At present, the equipment structure design used in the existing prune production system has the defects of high labor intensity, long processing period, high rejection rate and the like, so that the production efficiency is low, the sugar content of the processed prune Mei Mijian finished product is uneven, the original taste of the prune fruit is lost, the loss of nutrient elements is excessive, and the nutritive value of the prune fruit cannot be fully utilized. Therefore, it is important to find a prune production system with short processing period, high production efficiency and low labor intensity.
Disclosure of Invention
The invention aims to overcome the defects and provide a prune production system with short processing period, high production efficiency and low labor intensity.
The purpose of the invention is realized in the following way: the utility model provides a prune production system, includes feeder, surge fruit washer, blanching softening machine, forced air cooling conveyer, puncture device, defeated material buffer unit, oozes sugar production line, separation conveyer trough, stoving production line, packing plant in proper order along the pay-off direction, feeder is arranged in introducing raw materials into production system, surge fruit washer is used for wasing and spray rinsing to the fruit to handle, blanching softening machine is used for carrying out high Wen Tangpiao sterilization to the fruit, forced air cooling conveyer is used for carrying out the cooling of blowing when handling the fruit, puncture device is arranged in carrying out the puncture to pulp and handles, defeated material buffer unit is arranged in oozing the fruit ration after the puncture to the sugar production line, oozes the sugar production line and is arranged in carrying out the processing of oozing to the fruit after the puncture, the separation conveyer trough is arranged in driping and removing unnecessary syrup in fruit top layer, the stoving production line is arranged in carrying out the stoving to the fruit after the sugar is arranged in bagging and finished product, packing plant is used for bagging and packing the fruit.
The production method of the prune production system comprises the following steps:
step one, fresh fruit raw material
Conveying the prune raw materials to a surge type fruit washer through a feeding device;
step two, cleaning
Cleaning the surface layer of the prune raw material by a surge type fruit cleaning machine;
step three, blanching and enzyme deactivation
Sterilizing the washed prune by a blanching softener at a high Wen Tangpiao level;
step four, air cooling conveying
Conveying the blanched prune to a puncturing device through an air cooling conveyor, and cooling the prune in the conveying process;
step five, two puncture holes
Carrying out secondary puncturing treatment on the surface layer of the prune fruit by two puncturing devices;
step six, quantitative buffering
Quantitatively conveying the prunes after puncturing to a sugar permeation production line through a conveying buffer device;
step seven, sugar permeation
Performing sugar permeation treatment on the prune after puncturing by using the prepared syrup and the additive;
step eight, sugar leaching
Draining excessive syrup from the surface of the prune after sugar permeation through a separation conveying groove;
step nine, drying
Sequentially performing sugar washing, sorting and conveying, oil soaking, air cooling conveying, shunt conveying and drying treatment on prunes subjected to sugar leaching through a drying production line,
step ten, inner bag
Packaging the dried western Mei Zhuangdai by a packaging device to obtain the finished product western Mei Mijian.
Compared with the prior art, the invention has the beneficial effects that:
the prune production system has the advantages of short processing period, high production efficiency and low labor intensity, and the processed preserved prune has uniform sugar content, less loss of nutrient elements and excellent taste.
Drawings
Fig. 1 is a block diagram of a prune production system according to the present invention.
FIG. 2 is a block diagram of a sugar infiltration line.
Fig. 3 is a block diagram of a drying line.
Fig. 4 is a schematic structural view of the feeding device.
Fig. 5 is a schematic structural view of a surge type fruit washer.
Fig. 6 is a top view of fig. 5.
Fig. 7 is a cross-sectional view of A-A in fig. 5.
Fig. 8 is a schematic structural view of a blanching softener.
Fig. 9 is a top view of fig. 8.
Fig. 10 is a cross-sectional view of B-B of fig. 8.
Fig. 11 is a schematic diagram of a structure of an air-cooled conveyor.
Fig. 12 is a top view of fig. 11.
Fig. 13 is a cross-sectional view of C-C of fig. 11.
FIG. 14 is a schematic diagram of the structure of a water treatment device in a sugar infiltration production line.
FIG. 15 is a schematic diagram of a sugar dispensing apparatus in a sugar permeation production line.
FIG. 16 is a schematic diagram of a vacuum infiltration unit in a sugar infiltration line.
Fig. 17 is a top view of fig. 16.
Fig. 18 is a side view of fig. 16.
Fig. 19 is a schematic view of the structure of the vacuum infiltration pot of fig. 16.
Fig. 20 is a schematic view of the structure of the separation conveying tank.
Fig. 21 is a top view of fig. 20.
Fig. 22 is a cross-sectional view of D-D in fig. 20.
Fig. 23 is a cross-sectional view of E-E of fig. 20.
Fig. 24 is a cross-sectional view of F-F in fig. 20.
Fig. 25 is a cross-sectional view of G-G of fig. 20.
Fig. 26 is a schematic structural view of a drying line.
Fig. 27 is a schematic structural view of a sugar washing apparatus in a drying production line.
Fig. 28 is a schematic view of a picking and conveying device in a drying production line.
Fig. 29 is a schematic structural view of an oil immersion device in a drying production line.
Fig. 30 is a schematic structural view of a cooling conveyor in a drying line.
Fig. 31 is a schematic structural view of a shunt conveying device and a drying device in a drying production line.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 31, the prune production system of the present invention sequentially comprises a feeding device 100, a surge type fruit washer 200, a blanching softener 300, an air cooling conveyor 400, a puncturing device 500, a material conveying buffer device 600, a sugar permeation production line 700, a separation conveying groove 800, a drying production line 900 and a packing device 1000 along a feeding direction,
the feeding device 100 comprises a feeding device frame 101, a vertical hopper 102 and a lifting mechanism 103 which is inclined upwards from right to left are arranged on the feeding device frame 101, the right section of the lifting mechanism 103 is positioned below the vertical hopper 102, the lifting mechanism 103 comprises a lifting conveying belt, a transmission assembly and an adjusting assembly, the lifting conveying belt is driven to move through the transmission assembly, raw materials in the vertical hopper 102 are conveyed into the surge fruit washer 200, the transmission assembly adopts a continuously variable transmission, the conveying amount can be adjusted within a range of 1-4 times according to the process feeding amount requirement through the adjusting assembly, and the adjustable feeding amount is as follows: 700-1000kg/h;
the feeder frame 101 and the vertical hopper 102 are made of SUS 304.
The surge type fruit washer 200 comprises a surge type fruit washer frame 201, a surge type fruit washer box 202, a surge type fruit washer conveying mechanism 203, a spray washing mechanism 204 and an air supply mechanism 205, wherein the surge type fruit washer box 202 is arranged on the surge type fruit washer frame 201, the surge type fruit washer conveying mechanism 203 comprises a surge type fruit washer driving roller 203.1 and a surge type fruit washer driven roller 203.2 which are fixed at the left side and the right side in the surge type fruit washer box 202, one end of the surge type fruit washer driving roller 203.1 is provided with a surge type fruit washer driving component 203.4, a surge type fruit washer conveying net belt 203.3 is sleeved between the surge type fruit washer driving roller 203.1 and the surge type fruit washer driven roller 203.2, the front side and the rear side of the surging fruit washer conveying net belt 203.3 are provided with a surging fruit washer protection plate 203.5, a surging fruit washer baffle 203.6 is arranged between the feeding side of the surging fruit washer conveying net belt 203.3 and the inner wall of the surging fruit washer 202, the surging fruit washer conveying net belt 203.3 sequentially comprises a first horizontal section and a first inclined section along the feeding direction, the bottom of the surging fruit washer 202 corresponding to the first horizontal section of the surging fruit washer conveying net belt 203.3 and the lower side of the first inclined section is provided with a second horizontal section and a second inclined section, and the bottom of the left section of the surging fruit washer 202 is provided with a water outlet 202.1 of the surging fruit washer downwards;
The water spraying device comprises a spraying mechanism beverage pump 204.1, a spraying mechanism water receiving hopper 204.2, a spraying mechanism first water pipe 204.3, a spraying mechanism second water pipe 204.5 and a water spraying component 204.6, wherein a water inlet of the spraying mechanism beverage pump 204.1 is connected with the bottom end of the spraying mechanism water receiving hopper 204.2 through the spraying mechanism first water pipe 204.3, a spraying mechanism filter screen 204.8 is arranged in the spraying mechanism water receiving hopper 204.2, the spraying mechanism water receiving hopper 204.2 is positioned right below a water outlet 202.1 of the surge fruit washing machine, the spraying mechanism beverage pump 204.1 is connected with a water spraying component 204.6 through the spraying mechanism second water pipe 204.5, a pipeline filter 204.7 is arranged on the spraying mechanism second water pipe 204.5, the spraying component 204.6 is arranged right above the downstream of the spraying mechanism water receiving hopper 204.2, the spraying component 204.6 comprises a plurality of water spraying pipe 204.6.2 which is uniformly distributed along the water spraying length of a main pipe 204.6.2, and a plurality of water spraying pipes which are distributed along the length of the water spraying pipe 204.6.2, and a plurality of water spraying pipe 204.6.2 is distributed along the length of the main pipe 204.6.2;
The air supply mechanism 205 comprises an air supply mechanism vortex air pump 205.1, an air supply mechanism air pipe 205.2 and an air outlet component 205.3, wherein an air outlet of the air supply mechanism vortex air pump 205.1 is connected with the air outlet component 205.3 through the air supply mechanism air pipe 205.2, the air outlet component 205.3 is arranged at the right section inside the surge type fruit washing machine box 202 and is positioned under the upstream of the surge type fruit washing machine conveying net belt 203.3, the air outlet component 205.3 comprises a longitudinally arranged air outlet main pipe connected with the air supply mechanism air pipe 205.2 and a plurality of transversely arranged air outlet branch pipes arranged front and back, one end of the air outlet main pipe is connected with the air supply mechanism air pipe 205.2, the middle parts of the plurality of air outlet branch pipes are communicated with the air outlet main pipe, and a plurality of air outlet holes are uniformly formed in the top of the air outlet branch pipes along the length direction of the air outlet branch pipes.
External air is pumped into the air outlet component 205.3 through the air supply mechanism vortex air pump 205.1 and is sent to the air outlet component 205.3 through the air supply mechanism air pipe 205.2, so that cleaning water at the front section in the surge type fruit washer box 202 can roll up and down to form surge type water flow, thereby enabling sundries and dust on the surfaces of fruit skins to be rapidly separated, then the fruit skins are washed with large force again through the water spraying component 204.6, the cleaning force is enhanced, and the water flow after cleaning is sent to the water spraying component 204.6 again through the spray cleaning mechanism beverage pump 204.1 and the pipeline type filter 204.7 for recycling, and resources are saved.
The blanching softener 300 comprises a blanching softener frame 301, a blanching softener case 302, a blanching softener conveying mechanism 303 and a blanching softener fan assembly 304, wherein the blanching softener case 302 is arranged on the blanching softener frame 301, the blanching softener conveying mechanism 303 comprises a blanching softener driving roller 303.1 and a blanching softener driven roller 303.2 which are fixed at the left side and the right side in the blanching softener case 302, one end of the blanching softener driving roller 303.1 is provided with a blanching softener driving assembly 303.4, a blanching softener conveying net belt 303.3 is sleeved between the blanching softener driving roller 303.1 and the blanching softener driven roller 303.2, a blanching softener protection plate 303.5 is arranged at the front side and the rear side of the blanching softener conveying net belt 303.3, a blanching softener baffle 303.6 is arranged between the feeding side of the blanching softener conveying net belt 303.3 and the inner wall of the blanching softener case 302, and the blanching softener is arranged at a first inclined section of the first inclined conveyor net belt and a second inclined conveyor net belt 62 of the blanching softener case 302 in turn along the horizontal direction of the first inclined conveyor belt and the second inclined conveyor belt of the first inclined section of the first horizontal conveyor case 302;
The side wall and the bottom surface of the blanching and softening machine box 302 are both provided with a blanching and softening machine heat-insulating layer 302.3, the right section of the top surface of the blanching and softening machine box 302 is upwards provided with a blanching and softening machine feed inlet 302.1, the blanching and softening machine feed inlet 302.1 is positioned above a blanching and softening machine baffle 303.6, the middle section of the top surface of the blanching and softening machine box 302 is provided with a blanching and softening machine cover plate 302.2, the blanching and softening machine fan assembly 304 is arranged on the left section of the top surface of the blanching and softening machine box 302, namely, is positioned right above the downstream of a blanching and softening machine conveying net belt 303.3, and the blanching and softening machine fan assembly 304 comprises two blanching and softening machine pipeline type centrifugal fans which are symmetrically arranged front and back;
the blanching and softening machine 300 is matched with an external circulation heating device to heat and adjust the water temperature in the blanching and softening machine box 302, so that the blanching and softening time is shortened, and the efficiency is improved.
The air cooling conveyor 400 comprises an air cooling conveyor frame 401, an air cooling conveyor box 402, an air cooling conveyor conveying mechanism 403 and an air cooling conveyor fan assembly 404, wherein the air cooling conveyor box 402 is arranged on the air cooling conveyor frame 401, the air cooling conveyor conveying mechanism 403 comprises an air cooling conveyor driving roller 403.1 and an air cooling conveyor driven roller 403.2 which are fixed on the left side and the right side of the air cooling conveyor box 403, one end of the air cooling conveyor driving roller 403.1 is provided with an air cooling conveyor driving assembly 403.4, an air cooling conveyor conveying belt 403.3 is sleeved between the air cooling conveyor driving roller 403.1 and the air cooling conveyor driven roller 403.2, the air cooling conveyor conveying belt 403.3 is arranged to incline from right to left upwards, the front and back sides of the air cooling conveyor belt 403.3 are provided with air cooling conveyor protection plates 403.5, the front and back sides of the right section of the air cooling conveyor frame 401 are provided with air cooling conveyor pedals 405, the air cooling conveyor fan assembly 404 is arranged above the air cooling conveyor belt 403.3 and is fixedly connected with the top surface of the air cooling conveyor box 402, the air cooling conveyor fan assembly 404 includes a plurality of air cooling conveyor pipe centrifugal fan groups arranged at intervals along the feeding direction of the air cooling conveyor belt 403.3, and each air cooling conveyor pipe centrifugal fan group includes two air cooling conveyor pipe centrifugal fans symmetrically arranged front and back. Through the air current that cooperation a plurality of wind cooling conveyer pipeline formula centrifugal fan produced cooling to the prune on the air cooling conveyer belt for the prune can be fast cooled down in the transportation process, promotes work efficiency.
The puncturing device 500 is used for needling the skin of the prune fruit, and two puncturing devices 500 are used for puncturing the skin of the prune fruit for preparation of a subsequent sugar permeation process, so that syrup and additives can fully enter the prune fruit, and the taste is enhanced.
The material conveying buffer device 600 comprises a plurality of quantitative buffer bins and a material absorbing adapter which are sequentially connected, and the prune fruits after puncturing are conveyed into a sugar permeation production line through the material conveying buffer device 600.
The sugar infiltration production line 700 comprises a water treatment device 701, a sugar dispensing device 702 and a vacuum infiltration unit 703, wherein the water treatment device 701, the sugar dispensing device 702 and the vacuum infiltration unit 703 are sequentially connected, the water treatment device 701 comprises a first water storage tank 701.1, a first filtering tank 701.2, a second filtering tank 701.3, a reverse osmosis machine 701.4 and a second water storage tank 701.5 from left to right, the first water storage tank 701.1, the first filtering tank 701.2, the second filtering tank 701.3, the reverse osmosis machine 701.4 and the second water storage tank 701.5 are sequentially connected through a water treatment device pipeline 701.10, a water treatment device butterfly valve 701.9 is arranged on a water treatment device pipeline 701.10, and a water treatment device pressure switch 701.6 and a water treatment device pressure meter 701.7 are arranged on a water treatment device pipeline 701.10 positioned between the first water storage tank 701.1 and the first filtering tank 701.2 and a water treatment device pipeline 701.10 positioned between the reverse osmosis machine 701.4 and the second water storage tank 701.5;
The reverse osmosis machine 701.4 is connected with a salt tank 701.8, and a water outlet of the reverse osmosis machine 701.4 is provided with a sampling port 701.11;
the first filter tank 701.2 and the second filter tank 701.3 both adopt automatic backflushing multi-media filter tanks.
The sugar blending device 702 comprises a syrup circulating tank 702.1, two syrup testing tanks 702.2 which are connected in parallel, two syrup blending tanks 702.3 which are connected in parallel, three soaking syrup storage tanks 702.4 which are connected in parallel, a plate heat exchanger 702.5, a sugar melting tank 702.6 and a water-powder mixer 702.7, the syrup circulating tank 702.1, the syrup testing tank 702.2, the syrup blending tank 702.3 and the soaking syrup storage tank 702.4 are sequentially connected through a first pipeline 702.9 of the sugar blending device, the plate heat exchanger 702.5, the sugar melting tank 702.6, the water-powder mixer 702.6 and the sugar blending tank 702.6 are sequentially connected through a second pipeline 702.6 of the sugar blending device, the second pipeline 702.6 of the sugar blending device is communicated with the first pipeline 702.6 of the sugar blending device between the syrup testing tank 702.2 and the sugar blending tank 702.6, the sugar blending device 702.6 is arranged on the first pipeline 702.6 of the sugar blending device and the second pipeline 702.6 of the sugar blending device, the first pipeline 702.6 of the sugar fit device between the syrup circulation tank 702.1 and the syrup test tank 702.2, the first pipeline 702.6 of the sugar fit device between the syrup test tank 702.2 and the syrup fit tank 702.6 and the first pipeline 702.6 of the sugar fit device between the syrup fit tank and the soaking syrup storage tank are all provided with the first constant pressure pump 702.11 of the sugar fit device, the first pipeline 702.6 of the sugar fit device between the syrup circulation tank 702.1 and the syrup test tank 702.2 and the first pipeline 702.6 of the sugar fit device between the syrup fit tank and the soaking syrup storage tank are also provided with two parallel-connected filters 702.6, and the second pipeline 702.6 of the sugar fit device between the sugar fit tank 702.6 and the water-powder mixer 702.6 is provided with the second constant pressure pump 702.6 of the sugar fit device.
The vacuum infiltration unit 703 comprises an infiltration unit and a vacuum unit, the infiltration unit and the vacuum unit are connected through a vacuum air pipe, the infiltration unit comprises a vacuum infiltration unit frame 703.1 which is transversely arranged, two rows of vacuum infiltration pot groups are arranged on the vacuum infiltration unit frame 703.1, the two rows of vacuum infiltration pot groups are arranged front and back symmetrically, each row of vacuum infiltration pot groups comprises six vacuum infiltration pots 703.2 which are arranged at intervals along the length direction of the vacuum infiltration unit frame 703.1, a vacuum infiltration unit pedal 703.3 which is arranged along the length direction of the vacuum infiltration unit frame 703.1 is arranged between the two rows of vacuum infiltration pot groups, and a personal ladder 703.4 is arranged on the right side of the vacuum infiltration unit frame 703.1;
the vacuum infiltration pot 703.2 comprises a vacuum infiltration pot body 703.2.1, the vacuum infiltration pot body 703.2.1 sequentially comprises a semicircular section, a cylindrical section and a conical section with a gradually-reduced caliber from top to bottom, the top of the vacuum infiltration pot body 703.2.1 is provided with a vacuum ball valve 703.2.3, a vacuum gauge 703.2.4, a regulating valve 703.2.5, a vacuum infiltration unit butterfly valve 703.2.6 and a vacuum infiltration pot feed port 703.2.7, the vacuum infiltration pot feed port 703.2.7 is connected with a vacuum infiltration unit conversion tube plate 703.2.9 through a vacuum infiltration pot feed pipe 703.2.10, the vacuum infiltration unit conversion tube plate 703.2.9 is connected with a suction adapter in a conveying buffer device 600 through a pipeline, the bottom of the vacuum infiltration pot body 703.2.1 is downwards provided with a vacuum infiltration pot discharge port 703.2.8, the bottom end of the vacuum infiltration pot discharge port 703.2.8 is downwards provided with a vacuum infiltration pot discharge pipe 703.2.13, the connection position of the vacuum infiltration pot pipe 703.2.13 and the vacuum infiltration unit butterfly valve 703.2.8 is provided with a turbine 703.2.14, the two rows of vacuum infiltration pot feed ports 703.2.7 are both connected with a plurality of sugar circulation tube sets, and the sugar circulation tube is connected with the other end of the sugar circulation tube of the sugar circulation unit, and the sugar circulation tube is connected with the sugar circulation tube of the sugar circulation unit, and the sugar circulation tank is connected with the other end of the sugar circulation tank;
The side walls of the middle section and the lower section of the vacuum infiltration pot body 703.2.1 are provided with heat-insulating protective covers 703.2.2, the heat-insulating protective covers 703.2.2 are made of PU heat-insulating foaming materials, and are preferably made of flame-retardant polyurethane foaming materials;
the top of the vacuum infiltration pot body 703.2.1 is also provided with a vacuum infiltration pot manhole 703.2.11;
the upper section of the vacuum impregnation pot body 703.2.1 is provided with a digital display meter 703.2.12 and two sight glass 703.2.15 symmetrically arranged front and back, and the sight glass 703.2.15 is positioned below the digital display meter 703.2.12.
The separation conveying tank 800 comprises a separation conveying tank rack 801, a separation conveying tank body 802 and a separation conveying tank conveying mechanism 803, the separation conveying tank body 802 is arranged on the separation conveying tank rack 801, the separation conveying tank body 802 sequentially comprises a separation conveying tank left chamber 802.1 and a separation conveying tank right chamber 802.2 along the feeding direction, the separation conveying tank left chamber 802.1 is communicated with the separation conveying tank right chamber 802.2, the length of the separation conveying tank left chamber 802.1 is far longer than that of the separation conveying tank right chamber 802.2, the separation conveying tank conveying mechanism 803 comprises a separation conveying tank first conveying component, a separation conveying tank second conveying component, a separation conveying tank driving component 803.1 and a separation conveying tank transmission component 803.12, the separation conveying tank first conveying component is arranged in the separation conveying tank left chamber 802.1, and the separation conveying tank second conveying component is arranged in the separation conveying tank right chamber 802.2;
The first conveying assembly of the separation conveying tank comprises a first driving roller 803.2 of the separation conveying tank and a first driven roller 803.3 of the separation conveying tank, which are longitudinally arranged, wherein two ends of the first driven roller 803.3 of the separation conveying tank are arranged at the middle section of the feeding side of the left chamber 802.1 of the separation conveying tank through a first hanger bracket 803.4 of the separation conveying tank, which is downwards arranged, the first driving roller 803.2 of the separation conveying tank is arranged at the left lower section of the right chamber 802.2 of the separation conveying tank through a first bearing seat 803.5 of the separation conveying tank, a first conveying net belt 803.6 of the separation conveying tank, which is downwards inclined from left to right, is sleeved between the first driven roller 803.3 of the separation conveying tank and the first driving roller 803.2 of the separation conveying tank, a first conveying net belt 803.13 of the separation conveying tank, which is longitudinally arranged, is arranged below the first conveying roller 803.13 of the separation conveying tank, which is downwards arranged at the two ends of the first conveying roller 803.13 of the separation conveying tank, which is downwards arranged at the left section 5675 of the first conveying belt of the separation conveying tank, which is downwards is arranged at the right chamber 802.1 of the first tensioning roller 3878 of the separation conveying tank, is arranged in the first tensioning section of the first tensioning roller;
the second conveying assembly of the separation conveying tank comprises a second driving roller 803.7 of the separation conveying tank, which is longitudinally arranged, and a second driven roller 803.8 of the separation conveying tank, which is longitudinally arranged, wherein the second driven roller 803.8 of the separation conveying tank is arranged below the right inclined part of the first driving roller 803.2 of the separation conveying tank, two ends of the second driven roller 803.8 of the separation conveying tank are arranged on the bottom surface of the left section of the right chamber 802.2 of the separation conveying tank through a second bearing 803.9 of the separation conveying tank, two ends of the second driving roller 803.7 of the separation conveying tank are arranged on the upper section of the discharging side of the right chamber 802.2 of the separation conveying tank through a spherical bearing 803.10 of the separation conveying tank, a second conveying belt 803.11 of the separation conveying tank, which is inclined upwards from left to right, is sleeved between the second driven roller 803.8 of the separation conveying tank and the second driving roller 803.7 of the separation conveying tank, and the inclination of the second conveying belt 803.11 of the separation conveying belt is larger than that of the first conveying belt 803.6 of the separation conveying tank;
The separation conveying groove driving assembly 803.1 is mounted below the separation conveying groove second conveying assembly, the separation conveying groove transmission assembly 803.12 comprises a separation conveying groove first driving wheel 803.12.1, a separation conveying groove first driven wheel 803.12.2, a separation conveying groove second driving wheel 803.12.3 and a separation conveying groove second driven wheel 803.12.4, the separation conveying groove first driving wheel 803.12.1, the separation conveying groove second driving wheel 803.12.3 are connected with the output end of the separation conveying groove driving assembly 803.1, the separation conveying groove first driven wheel 803.12.2 is arranged at the front end of the separation conveying groove first driving roller 803.2, the separation conveying groove second driven wheel 803.12.4 is arranged at the front end of the separation conveying groove second driving roller 803.7, a separation conveying groove first synchronous belt 803.12.5 is sleeved between the separation conveying groove first driving wheel 803.12.1 and the separation conveying groove first driven wheel 803.12.2, and a separation conveying groove second synchronous belt 803.12.6 is sleeved between the separation conveying groove second driving wheel 803.12.3 and the separation conveying groove second driven wheel 803.12.4;
the lower part of the second conveying assembly of the separation conveying tank is also provided with a second tensioning wheel 803.15 of the separation conveying tank and a third tensioning wheel 803.16 of the separation conveying tank, two ends of the second tensioning wheel 803.15 of the separation conveying tank are arranged on the inner wall of the right side of the main body 802 of the separation conveying tank through bearing blocks, the second tensioning wheel 803.15 of the separation conveying tank is used for lifting the tensioning force of the second synchronous belt 803.12.6 of the separation conveying tank, two ends of the third tensioning wheel 803.16 of the separation conveying tank are arranged on the left side of the driving assembly 803.1 of the separation conveying tank through bearing blocks, and the third tensioning wheel 803.16 of the separation conveying tank is used for lifting the tensioning force of the first synchronous belt 803.12.5 of the separation conveying tank;
A downward inclined separating and conveying groove guide groove 803.17 is arranged below the separating and conveying groove second driving roller 803.7 on the discharging side;
the bottom surface of the left chamber 802.1 of the separation conveying groove is provided with a V-shaped storage groove 802.3 of the separation conveying groove with an upward opening;
the top surface of the left chamber 802.1 of the separation conveying groove is provided with a plurality of circular separation conveying groove covers 802.4 at intervals along the length direction;
the first conveying mesh belt 803.6 of the separation conveying groove and the second conveying mesh belt 803.11 of the separation conveying groove are both of stainless steel herringbone mesh belt structures.
The separation conveying groove driving assembly 803.1 is started, and simultaneously drives the separation conveying groove first driving wheel 803.12.1 and the separation conveying groove second driving wheel 803.12.3 to rotate, and the separation conveying groove first driven wheel 803.12.2 and the separation conveying groove second driven wheel 803.12.4 are respectively driven to rotate by the separation conveying groove first synchronous belt 803.12.5 and the separation conveying groove second synchronous belt 803.12.6, so that the separation conveying groove first driving roller 803.2 and the separation conveying groove second driving roller 803.7 rotate, and the separation conveying groove first conveying mesh belt 803.6 and the separation conveying groove second conveying mesh belt 803.11 are driven to move simultaneously.
The drying production line 900 sequentially comprises a sugar washing device 901, a sorting and conveying device 902, an oil immersing device 903, a drying production line air cooling and conveying device 904, a drying production line shunt conveying device 905 and a drying device 906 along the feeding direction,
The sugar washing device 901 comprises a sugar washing device frame 901.1, a sugar washing device box 901.2 and a sugar washing device conveying mechanism 901.3, the sugar washing device box 901.2 is arranged on the sugar washing device frame 901.1, the sugar washing device conveying mechanism 901.3 sequentially comprises a first sugar washing device conveying component and a second sugar washing device conveying component along the feeding direction, the first sugar washing device conveying component comprises a first sugar washing device driving roller and a first sugar washing device driven roller which are fixed on the sugar washing device box 901.2, a first sugar washing device conveying belt is sleeved between the first sugar washing device driving roller and the first sugar washing device driven roller, the first sugar washing device conveying belt is inclined upwards along the feeding direction, the second sugar washing device conveying component comprises a second sugar washing device driving roller and a second sugar washing device driven roller which are fixed on the sugar washing device box 901.2, a second sugar washing device conveying belt is sleeved between the second sugar washing device driving roller and the second sugar washing device driven roller, the second sugar washing device conveying belt is inclined upwards along the feeding direction, the second conveying belt is inclined upwards along the first conveying belt,
the sugar washing device conveying mechanism 901.3 further comprises a sugar washing device driving assembly and a sugar washing device transmission assembly, and the sugar washing device driving assembly drives the first sugar washing device driving roller and the second sugar washing device driving roller to rotate simultaneously through the sugar washing device transmission assembly, so that the first sugar washing device conveying belt and the second sugar washing device conveying belt are driven to move, the prune can be conveyed and meanwhile the syrup on the prune surface can be cleaned, and the working efficiency is improved.
The picking and conveying device 902 comprises a picking and conveying device frame 902.1, a picking and conveying device conveying mechanism 902.2 and a picking and conveying device collecting groove 902.3, the picking and conveying device conveying mechanism 902.2 comprises a picking and conveying device driving roller and a picking and conveying device driven roller which are fixed on the picking and conveying device frame 902.1, one ends of the picking and conveying device driving roller and the picking and conveying device driven roller are provided with a picking and conveying device driving assembly, a picking and conveying device conveying mesh belt is sleeved between the picking and conveying device driving roller and the picking and conveying device driven roller, and the picking and conveying device collecting groove 902.3 is arranged below the picking and conveying device conveying mesh belt and is fixed on the picking and conveying device frame 902.1;
the feed end of selecting conveyor 902 sets up in the below of the discharge end of sugar washing device 901, selecting conveyor 902 is through selecting conveyor and carrying the conveyer belt and will be broken, the garrulous prune screening of course of working drop to selecting conveyor collection silo 902.3 in for prune also can carry out the unqualified prune of screening when being carried, work efficiency is high.
The oil immersion device 903 comprises an oil immersion device rack 903.1, an oil immersion device box 903.2 and an oil immersion device conveying mechanism 903.3, the oil immersion device box 903.2 is arranged on the oil immersion device rack 903.1, the oil immersion device conveying mechanism 903.3 comprises an oil immersion device driving roller and an oil immersion device driven roller which are fixed in the oil immersion device box 903.2, one end of the oil immersion device driving roller is provided with a driving assembly, an oil immersion device conveying belt is sleeved between the oil immersion device driving roller and the oil immersion device driven roller, the oil immersion device conveying belt sequentially comprises an oil immersion device conveying belt horizontal section and an oil immersion device conveying belt inclined section which is inclined upwards along the feeding direction, and the oil immersion device box 903.2 comprises an oil immersion device box horizontal section and an oil immersion device box inclined section which correspond to the oil immersion device conveying belt horizontal section and the oil immersion device conveying belt inclined section respectively, and the inclination of the oil immersion device conveying belt inclined section is larger than that of the oil immersion device box;
The feeding end of the oil immersion device 903 is arranged below the discharging end of the picking and conveying device 902, and the oil immersion device 903 enables prune to be continuously conveyed while being immersed in oil, so that the working efficiency is high.
The drying production line air cooling conveying device 904 comprises a drying production line air cooling conveying device frame 904.1, a drying production line air cooling conveying device box 904.2, a drying production line air cooling conveying device conveying mechanism 904.3 and a drying production line air cooling conveying device air supply mechanism 904.4 which are inclined upwards along the feeding direction, the drying production line air cooling conveying device box 904.2 is arranged on the drying production line air cooling conveying device frame 904.1, the drying production line air cooling conveying device conveying mechanism 904.3 comprises a drying production line air cooling conveying device driving roller and a drying production line air cooling conveying device driven roller which are fixed in the drying production line air cooling conveying device box 904.2, one end of the drying production line air cooling conveying device driving roller is provided with a drying production line air cooling conveying device driving component, the inner drying production line air cooling conveying device driving roller and the drying production line air cooling conveying device driven roller are sleeved with a drying production line air cooling conveying device conveying belt, the drying production line air cooling conveying device conveying belt is parallel to the drying production line air cooling conveying device box 904.2, the drying production line air cooling conveying device air supply mechanism 904.4 comprises a drying production line air cooling conveying device air cooler 904.4.1 and a drying production line air cooling conveying device air outlet component 904.4.2, the drying production line air cooling conveying device air cooler 904.4.1 is arranged in front of the drying production line air cooling conveying device rack 904.1, the drying production line air cooling conveying device air cooler 904.4.1 is connected with the drying production line air cooling conveying device air outlet component 904.4.2 through a drying production line air duct, the drying production line air outlet component 904.4.2 is arranged above a drying production line air cooling conveying device conveying belt feeding section, the device is used for carrying out air shower cooling on the prune entering the air cooling conveying device 904 of the drying production line;
The feeding end of the air-cooled conveying device 904 of the drying production line is arranged below the discharging end of the oil immersion device 903.
The drying line shunt conveyer 905 comprises a drying line shunt conveyer frame 905.1, a drying line shunt conveyer first conveyer 905.2, a drying line shunt conveyer second conveyer 905.3 and a drying line shunt conveyer third conveyer 905.4 are arranged on the drying line shunt conveyer frame 905.1, the drying line shunt conveyer first conveyer 905.2, the drying line shunt conveyer second conveyer 905.3 and the drying line shunt conveyer third conveyer 905.4 are arranged from back to front, the drying line shunt conveyer first conveyer 905.2 is arranged to incline upwards along the feeding direction, the drying line shunt conveyer second conveyer 905.3 is arranged to be parallel to the horizontal plane direction, the drying line shunt conveyer third conveyer 905.4 is arranged to incline downwards along the feeding direction, the feeding end of the drying line shunt conveyer first conveyer 905.2, the drying line shunt conveyer second conveyer 905.3 and the drying line third conveyer 905.4 is arranged below the discharging end of the drying line shunt conveyer 904,
The first conveying mechanism 905.2 of the shunt conveying device of the drying production line comprises a driving roller of the first conveying mechanism of the shunt conveying device of the drying production line and a driven roller of the first conveying mechanism of the shunt conveying device of the drying production line, one end of the driving roller of the first conveying mechanism of the shunt conveying device of the drying production line is provided with a first driving component of the shunt conveying device of the drying production line, a conveying belt of the first conveying mechanism of the shunt conveying device of the drying production line is sleeved between the driving roller of the first conveying mechanism of the shunt conveying device of the drying production line and the driven roller of the first conveying mechanism of the shunt conveying device of the drying production line, and the first conveying mechanism 905.2 of the shunt conveying device of the drying production line, the second conveying mechanism 905.3 of the shunt conveying device of the drying production line and the third conveying mechanism 905.4 of the shunt conveying device of the drying production line are identical in structure;
the lower parts of the discharging ends of the first conveying mechanism 905.2, the second conveying mechanism 905.3 and the third conveying mechanism 905.4 of the drying production line shunt conveying device are respectively provided with a transversely arranged buffering mechanism 905.5 of the drying production line shunt conveying device, the buffering mechanism 905.5 of the drying production line shunt conveying device comprises a driving roller of the buffering mechanism of the drying production line shunt conveying device and a driven roller of the buffering mechanism of the drying production line shunt conveying device, one end of the driving roller of the buffering mechanism of the drying production line shunt conveying device is provided with a driving component of the buffering mechanism of the drying production line shunt conveying device, a buffering mechanism conveying belt of the drying production line shunt conveying device is sleeved between the driving roller of the buffering mechanism of the drying production line shunt conveying device and the driven roller of the buffering mechanism of the drying production line shunt conveying device, and a receiving hopper of the buffering mechanism of the drying production line shunt conveying device is arranged above the feeding end of the buffering mechanism conveying belt of the drying production line shunt conveying device;
The bottoms of the first conveying mechanism 905.2 of the shunt conveying device of the drying production line, the second conveying mechanism 905.3 of the shunt conveying device of the drying production line, the third conveying mechanism 905.4 of the shunt conveying device of the drying production line and the buffer mechanism 905.5 of the shunt conveying device of the drying production line are respectively provided with a brush roller of the shunt conveying device of the drying production line, so that sundries on a conveying belt can be cleaned timely;
the prune in the air-cooled conveying device 904 of the drying production line is conveyed to the drying device 906 in a split-flow manner through the conveying device 905 of the drying production line, so that the prune Mei Houdu laid on the conveying belt is thinned, and the prune Mei Shoure is uniform and the drying speed is increased.
The drying device 906 comprises a drying device frame 906.1, the drying device frame 906.1 is sequentially provided with a drying device first conveying mechanism 906.2, a drying device second conveying mechanism 906.3 and a drying device third conveying mechanism 906.4 from top to bottom, the drying device first conveying mechanism 906.2, the drying device second conveying mechanism 906.3 and the drying device third conveying mechanism 906.4 have the same structure, the right section, namely the feeding section, of the drying device first conveying mechanism 906.2, the drying device second conveying mechanism 906.3 and the drying device third conveying mechanism 906.4 is respectively positioned below the discharging sections of the three branch conveying mechanism buffer mechanisms 905.5 of the drying production line, the middle section and the left section of the drying device first conveying mechanism 906.2, the drying device second conveying mechanism 906.3 and the drying device third conveying mechanism 906.4 are covered with a drying device box 906.5, the drying device box 906.5 is fixed on the drying device frame 906.1, a drying device steam pipeline assembly 906.6 is arranged above the drying device box 906.5, the drying device steam pipeline assembly 906.6 comprises a drying device main steam pipe and a plurality of drying device steam branch pipes, one end of the drying device main steam pipe is connected with a heat source, the top ends of the plurality of drying device steam branch pipes are connected with the drying device main steam pipe, the bottom ends of the plurality of drying device steam branch pipes are connected with the drying device box 906.5, a plurality of drying device moisture exhausting fans 906.7 are arranged on the top surface of the drying device box 906.5 at intervals along the length direction, a drying device first circulating fan 906.8 is also arranged on the top surface of the drying device box 906.5, a plurality of drying device second circulating fans 906.9 are arranged on the bottom surface of the drying device box 906.5 along the length direction, the first circulating fan 906.8 of the drying device and the second circulating fan 906.9 of the drying device are connected with a heat source through a circulating pipeline of the drying device, so that resources are recycled, the production cost is reduced, and the front side wall and the rear side wall of the box 906.5 of the drying device are provided with the radiators 906.10 of the drying device which are staggered up and down;
The drying device 906 dries the prunes divided into three paths by utilizing steam, so that the defect that the taste is affected due to hardening of the prunes caused by conventional drying treatment is overcome.
The production method of the prune production system comprises the following steps:
step one, fresh fruit raw material
The method comprises the steps of inverting a western Mei Yuanliao into a vertical hopper of a feeding device, and conveying a western plum raw material into a surge type fruit washer through an elevating mechanism;
step two, cleaning
Cleaning the surface layer of the prune raw material by a surge type fruit cleaning machine;
step three, blanching and enzyme deactivation
Sterilizing the washed prune by a blanching softener at a high Wen Tangpiao level;
step four, air cooling conveying
Conveying the blanched prune to a puncturing device through an air cooling conveyor, and cooling the prune in the conveying process;
step five, two puncture holes
Carrying out secondary puncturing treatment on the surface layer of the prune fruit by two puncturing devices;
step six, quantitative buffering
Quantitatively conveying the prunes after puncturing to a vacuum sugar-permeating pot of a sugar-permeating production line through a conveying buffer device;
step seven, sugar permeation
The prepared syrup and the additive are injected into a vacuum sugar-infiltrating pot for sugar infiltration through the cooperation of the water treatment device and the sugar-blending device;
Step eight, sugar leaching
The surface of the prune after sugar permeation is leached out of redundant syrup through a separation conveying groove, and the leached syrup is returned to a syrup circulating tank in a sugar blending device for recycling;
step nine, drying
Sequentially performing sugar washing, sorting and conveying, oil soaking, air cooling conveying, shunt conveying and drying treatment on prunes subjected to sugar leaching through a drying production line,
step ten, inner bag
Packaging the dried western Mei Zhuangdai by a packaging device to obtain the finished product western Mei Mijian.
The foregoing is merely a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All technical schemes formed by equivalent transformation or equivalent substitution fall within the protection scope of the invention.
Claims (6)
1. A prune production system, characterized by: the fruit packaging machine comprises a feeding device, a surge fruit washing machine, a blanching softening machine, an air cooling conveyor, a puncturing device, a material conveying buffer device, a sugar permeation production line, a separation conveying groove, a drying production line and a packaging device in sequence along a feeding direction, wherein the feeding device is used for introducing raw materials into the production system, the surge fruit washing machine is used for washing and spraying fruits, the blanching softening machine is used for carrying out high Wen Tangpiao sterilization treatment on the fruits, the air cooling conveyor is used for conveying the fruits and simultaneously carrying out blowing cooling treatment, the puncturing device is used for puncturing pulp, the material conveying buffer device is used for quantitatively conveying the fruits after puncturing into the sugar permeation production line, the sugar permeation production line is used for carrying out syrup permeation treatment on the fruits after puncturing, the separation conveying groove is used for leaching superfluous syrup on the surface layer of the fruits, the drying production line is used for carrying out drying treatment on the fruits after puncturing, and the packaging device is used for bagging and packaging the fruits into finished products;
The device comprises a water tank, a water tank conveying mechanism, a water spraying mechanism and an air supply mechanism, wherein the water tank is arranged on the water tank rack, the water tank conveying mechanism comprises water tank driving rollers and water tank driven rollers fixed on the left side and the right side in the water tank, one end of the water tank driving rollers is provided with water tank driving components, water tank conveying network belts are sleeved between the water tank driving rollers and the water tank driven rollers, water tank conveying network belts are arranged on the front side and the rear side of the water tank conveying network belts, water tank baffle plates are arranged between the water tank conveying network belts and the inner walls of the water tank, and the water tank baffle plates are arranged in a manner of being inclined to the first section and the second section of the water tank conveying network belts in a first inclined manner;
The water inlet of the spray mechanism beverage pump is connected with the bottom end of the spray mechanism water receiving hopper through the first water pipe of the spray mechanism, a spray mechanism filter screen is arranged in the spray mechanism water receiving hopper, the spray mechanism beverage pump is positioned right below a water outlet of the surge type fruit washer, the spray mechanism beverage pump is connected with a water spraying component through the second water pipe of the spray mechanism, a pipeline type filter is arranged on the second water pipe of the spray mechanism, the water spraying component is arranged right above the downstream of a conveying net belt of the surge type fruit washer, the water spraying component comprises a main pipe and a plurality of water spraying branch pipes which are longitudinally arranged and are connected with the second water pipe of the spray mechanism, the plurality of water spraying branch pipes are arranged at intervals along the length direction of the main pipe, the middle parts of the plurality of water spraying branch pipes are communicated with the main pipe, and the bottom parts of the plurality of the water spraying branch pipes are uniformly provided with a plurality of water spraying holes along the length direction of the main pipe;
the air supply mechanism comprises an air supply mechanism vortex air pump, an air supply mechanism air pipe and an air outlet assembly, wherein an air outlet of the air supply mechanism vortex air pump is connected with the air outlet assembly through the air supply mechanism air pipe, the air outlet assembly is arranged at the right section inside a surge type fruit washing machine box body and is positioned right below the upstream of a conveying net belt of the surge type fruit washing machine, the air outlet assembly comprises a longitudinally arranged air outlet main pipe connected with the air supply mechanism air pipe and a plurality of transversely arranged air outlet branch pipes which are arranged front and back, the middle parts of the plurality of air outlet branch pipes are communicated with the air outlet main pipe, and a plurality of air outlet holes are uniformly formed in the top of the air outlet branch pipes along the length direction of the top of the air outlet branch pipes;
The sugar infiltration production line comprises a water treatment device, a sugar distribution device and a vacuum infiltration unit, wherein the water treatment device sequentially comprises a first water storage tank, a first filter tank, a second filter tank, a reverse osmosis machine and a second water storage tank from left to right, the first water storage tank, the first filter tank, the second filter tank, the reverse osmosis machine and the second water storage tank are sequentially connected through water treatment device pipelines, a water treatment device butterfly valve is arranged on the water treatment device pipeline, and a water treatment device pressure switch and a water treatment device pressure gauge are arranged on the water treatment device pipeline between the first water storage tank and the first filter tank and the water treatment device pipeline between the reverse osmosis machine and the second water storage pipe tank;
the sugar-distributing device comprises a syrup circulating tank, two syrup testing tanks which are connected in parallel, two syrup distributing tanks which are connected in parallel, three soaking syrup storage tanks which are connected in parallel, a plate heat exchanger, a sugar dissolving tank and a water-powder mixer, wherein the syrup circulating tank, the syrup testing tank, the syrup distributing tanks and the soaking syrup storage tanks are sequentially connected through first pipelines of the sugar-distributing device, the plate heat exchanger, the sugar dissolving tank, the water-powder mixer and the syrup distributing tank are sequentially connected through second pipelines of the sugar-distributing device, the second pipelines of the sugar-distributing device are communicated with the first pipelines of the sugar-distributing device between the syrup testing tank and the sugar distributing tank, the first pipelines of the sugar-distributing device and the second pipelines of the sugar-distributing device are respectively provided with a butterfly valve of the sugar-distributing device, the first pipeline of the sugar-distributing device between the syrup circulating tank and the syrup testing tank, the first pipeline of the sugar-distributing device between the syrup testing tank and the syrup distributing tank and the first pipeline of the sugar-distributing device between the syrup distributing tank and the soaking syrup storage tank are respectively provided with a first constant pressure pump of the sugar-distributing device, wherein the first pipeline of the sugar-distributing device between the syrup circulating tank and the syrup testing tank and the first pipeline of the sugar-distributing device between the syrup distributing tank and the soaking syrup storage tank are also provided with two parallel filters, and the second pipeline of the sugar-distributing device between the sugar dissolving tank and the water-powder mixer is provided with a second constant pressure pump of the sugar-distributing device;
The vacuum infiltration unit comprises an infiltration unit and a vacuum unit, the infiltration unit is connected with the vacuum unit through a vacuum air pipe, the infiltration unit comprises a vacuum infiltration unit frame which is transversely arranged, two rows of vacuum infiltration pot groups are arranged on the vacuum infiltration unit frame, the two rows of vacuum infiltration pot groups are arranged in a front-back symmetrical mode, each row of vacuum infiltration pot groups comprises six vacuum infiltration pots which are arranged at intervals along the length direction of the vacuum infiltration unit frame, a vacuum infiltration unit pedal which is arranged along the length direction of the vacuum infiltration unit frame is arranged between the two rows of vacuum infiltration pot groups, and a ladder is arranged on the right side of the vacuum infiltration unit frame;
the vacuum infiltration pot includes the vacuum infiltration pot body, vacuum infiltration pot body top-down includes semicircle section, cylinder section and bore tapered circular cone section seam in proper order forms, the top of vacuum infiltration pot body is provided with vacuum ball valve, vacuum table, governing valve, vacuum infiltration unit butterfly valve, vacuum infiltration pot feed inlet passes through vacuum infiltration pot feed inlet and is connected with vacuum infiltration unit conversion tube sheet, the bottom of vacuum infiltration pot body is provided with vacuum infiltration pot discharge gate downwards, the bottom of vacuum infiltration pot discharge gate is provided with vacuum infiltration pot discharge pipe downwards, and the junction of vacuum infiltration pot discharge pipe and vacuum infiltration pot discharge gate is provided with the turbine butterfly valve, all is provided with vacuum infiltration unit aggregate track under two rows of vacuum infiltration pot groups, and vacuum infiltration unit aggregate track's bottom is connected with a plurality of infiltration sugar branch pipes, and a plurality of infiltration sugar branch pipes's the other end is linked together with the infiltration sugar always, and the total other end and syrup circulation jar are connected.
2. A prune production system as claimed in claim 1, wherein: the feeding device comprises a feeding device frame, a vertical hopper and an elevating mechanism inclining upwards from right to left are arranged on the feeding device frame, the right section of the elevating mechanism is located below the vertical hopper, and the elevating mechanism comprises an elevating conveyor belt, a transmission assembly and an adjusting assembly, and the elevating conveyor belt is driven to move through the transmission assembly.
3. A prune production system as claimed in claim 1, wherein: the ironing softening machine comprises an ironing softening machine frame, an ironing softening machine box, an ironing softening machine conveying mechanism and an ironing softening machine fan assembly, wherein the ironing softening machine box is arranged on the ironing softening machine frame, the ironing softening machine conveying mechanism comprises ironing softening machine driving rollers and ironing softening machine driven rollers which are fixed on the left side and the right side of the ironing softening machine box, one end of each ironing softening machine driving roller is provided with an ironing softening machine driving assembly, an ironing softening machine conveying net belt is sleeved between each ironing softening machine driving roller and each ironing softening machine driven roller, ironing softening machine guard plates are arranged on the front side and the rear side of each ironing softening machine conveying net belt, ironing softening machine baffle plates are arranged between the feeding side of each ironing softening machine conveying net belt and the inner wall of each ironing softening machine box, and each ironing softening machine conveying net belt sequentially comprises a ironing softening machine conveying net belt first horizontal section and a ironing softening machine conveying net belt first inclined section Yu Tangpiao which is inclined along the feeding direction of the ironing softening machine driving rollers, and a ironing softening machine baffle plate is arranged at the bottom of the first inclined machine conveying net section of the ironing machine box;
The utility model discloses a hot-dip softening machine, including the hot-dip softening machine, hot-dip softening machine fan subassembly and hot-dip softening machine, hot-dip softening machine box's lateral wall and bottom surface all are provided with hot-dip softening machine heat preservation, the right section of hot-dip softening machine box's top surface upwards is provided with hot-dip softening machine feed inlet, hot-dip softening machine feed inlet is located the top of hot-dip softening machine striker plate, the middle section of hot-dip softening machine box's top surface is provided with hot-dip softening machine apron, hot-dip softening machine fan subassembly sets up in the left section of hot-dip softening machine box's top surface, is located hot-dip softening machine conveyer belt low reaches promptly, hot-dip softening machine fan subassembly includes two hot-dip softening machine pipeline formula centrifugal fans of front and back symmetrical arrangement.
4. A prune production system as claimed in claim 1, wherein: the air cooling conveyor comprises an air cooling conveyor frame, an air cooling conveyor box, an air cooling conveyor conveying mechanism and an air cooling conveyor fan assembly, wherein the air cooling conveyor box is arranged on the air cooling conveyor frame, the air cooling conveyor conveying mechanism comprises an air cooling conveyor driving roller and an air cooling conveyor driven roller which are fixed on the left side and the right side of the air cooling conveyor box, one end of the air cooling conveyor driving roller is provided with an air cooling conveyor driving assembly, an air cooling conveyor conveying belt is sleeved between the air cooling conveyor driving roller and the air cooling conveyor driven roller, the air cooling conveyor conveying belt is arranged to incline from right to left upwards, air cooling conveyor protection plates are arranged on the front side and the rear side of the air cooling conveyor conveying belt, air cooling conveyor fan assemblies are arranged on the front side, the rear side, the front side and the rear side of the air cooling conveyor frame and fixedly connected with the top surface of the air cooling conveyor driving roller, the air cooling conveyor fan assembly comprises a plurality of centrifugal conveyor cooling conveyor conveying pipeline groups which are arranged in the front of the two centrifugal conveyor cooling pipeline groups of the air cooling conveyor conveying pipeline groups at intervals, and the centrifugal conveyor conveying pipeline groups are arranged along the two pipeline cooling conveyor cooling pipeline groups.
5. A prune production system as claimed in claim 1, wherein: the separating and conveying tank comprises a separating and conveying tank frame, a separating and conveying tank body and a separating and conveying tank conveying mechanism, wherein the separating and conveying tank body is arranged on the separating and conveying tank frame, the separating and conveying tank body sequentially comprises a separating and conveying tank left cavity and a separating and conveying tank right cavity along the feeding direction, the separating and conveying tank left cavity is communicated with the separating and conveying tank right cavity, the length of the separating and conveying tank left cavity is far greater than that of the separating and conveying tank right cavity, the separating and conveying tank conveying mechanism comprises a separating and conveying tank first conveying component, a separating and conveying tank second conveying component, a separating and conveying tank driving component and a separating and conveying tank transmission component, the separating and conveying tank first conveying component is arranged in the separating and conveying tank left cavity, and the separating and conveying tank second conveying component is arranged in the separating and conveying tank right cavity;
the first conveying component of the separation conveying groove comprises a first driving roller of the separation conveying groove and a first driven roller of the separation conveying groove, which are longitudinally arranged, wherein two ends of the first driven roller of the separation conveying groove are arranged at the middle section of the feeding side of a left cavity of the separation conveying groove through a first hanger seat of the separation conveying groove, the first driving roller of the separation conveying groove is arranged at the left lower section of a right cavity of the separation conveying groove through a first bearing seat of the separation conveying groove, and a first conveying mesh belt of the separation conveying groove, which is inclined downwards from left to right, is sleeved between the first driven roller of the separation conveying groove and the first driving roller of the separation conveying groove;
The second conveying assembly of the separation conveying tank comprises a second driving roller of the separation conveying tank and a second driven roller of the separation conveying tank, which are longitudinally arranged, wherein the second driven roller of the separation conveying tank is arranged below the first driving roller of the separation conveying tank in a right inclined manner, two ends of the second driven roller of the separation conveying tank are arranged on the bottom surface of the left section of the right cavity of the separation conveying tank through a second bearing of the separation conveying tank, two ends of the second driving roller of the separation conveying tank are arranged on the upper section of the discharging side of the right cavity of the separation conveying tank through spherical bearings of the separation conveying tank, a second conveying mesh belt of the separation conveying tank, which is inclined upwards from left to right, is sleeved between the second driven roller of the separation conveying tank and the second driving roller of the separation conveying tank, and the inclination of the second conveying mesh belt of the separation conveying tank is larger than that of the first conveying mesh belt of the separation conveying tank;
the separation conveying groove driving assembly is arranged below the separation conveying groove second conveying assembly, the separation conveying groove driving assembly comprises a separation conveying groove first driving wheel, a separation conveying groove first driven wheel, a separation conveying groove second driving wheel and a separation conveying groove second driven wheel, the separation conveying groove first driving wheel and the separation conveying groove second driving wheel are connected with the output end of the separation conveying groove driving assembly, the separation conveying groove first driven wheel is arranged at the front end of the separation conveying groove first driving roller, the separation conveying groove second driven wheel is arranged at the front end of the separation conveying groove second driving roller, a separation conveying groove first synchronous belt is sleeved between the separation conveying groove first driving wheel and the separation conveying groove first driven wheel, and a separation conveying groove second synchronous belt is sleeved between the separation conveying groove second driving wheel and the separation conveying groove second driven wheel.
6. A prune production system as claimed in claim 1, wherein: the drying production line sequentially comprises a sugar washing device, a sorting and conveying device, an oil immersing device, an air cooling and conveying device of the drying production line, a shunt conveying device of the drying production line and a drying device along the feeding direction,
the sugar washing device comprises a sugar washing device frame, a sugar washing device box body and a sugar washing device conveying mechanism, wherein the sugar washing device box body is arranged on the sugar washing device frame, the sugar washing device conveying mechanism sequentially comprises a first sugar washing device conveying component and a second sugar washing device conveying component along the feeding direction, the first sugar washing device conveying component comprises a first sugar washing device driving roller and a first sugar washing device driven roller which are fixed on the sugar washing device box body, a first sugar washing device conveying belt is sleeved between the first sugar washing device driving roller and the first sugar washing device driven roller, the first sugar washing device conveying belt is inclined upwards along the feeding direction, the second sugar washing device conveying component comprises a second sugar washing device driving roller and a second sugar washing device driven roller which are fixed on the sugar washing device box body, a second sugar washing device conveying belt is sleeved between the second sugar washing device driving roller and the second sugar washing device driven roller, and the sugar washing device conveying mechanism also comprises a first sugar washing device driving roller and a second sugar washing device driving roller driving device driving component, and a sugar washing device driving roller driving device driving mechanism, and a sugar washing device driving roller driving mechanism is arranged on the first sugar washing device driven roller driving mechanism;
The picking and conveying device comprises a picking and conveying device frame, a picking and conveying device conveying mechanism and a picking and conveying device collecting groove, wherein the picking and conveying device conveying mechanism comprises a picking and conveying device driving roller and a picking and conveying device driven roller which are fixed on the picking and conveying device frame, one ends of the picking and conveying device driving roller and the picking and conveying device driven roller are provided with a picking and conveying device driving assembly, a picking and conveying device conveying mesh belt is sleeved between the picking and conveying device driving roller and the picking and conveying device driven roller, and a picking and conveying device collecting groove is arranged below the picking and conveying device conveying mesh belt and is fixed on the picking and conveying device frame;
the oil immersion device comprises an oil immersion device frame, an oil immersion device box body and an oil immersion device conveying mechanism, wherein the oil immersion device box body is arranged on the oil immersion device frame, the oil immersion device conveying mechanism comprises an oil immersion device driving roller and an oil immersion device driven roller which are fixed in the oil immersion device box body, one end of the oil immersion device driving roller is provided with a driving assembly, an oil immersion device conveying belt is sleeved between the oil immersion device driving roller and the oil immersion device driven roller, the oil immersion device conveying belt sequentially comprises an oil immersion device conveying belt horizontal section and an oil immersion device conveying belt inclined section which is inclined upwards along a feeding direction, the oil immersion device box body comprises an oil immersion device box body horizontal section and an oil immersion device box body inclined section, the oil immersion device box body horizontal section and the oil immersion device box body inclined section respectively correspond to the oil immersion device conveying belt horizontal section and the oil immersion device conveying belt inclined section, and the oil immersion device conveying belt inclined section is inclined more than the oil immersion device box body inclined section;
The drying production line air-cooling conveying device comprises a drying production line air-cooling conveying device frame, a drying production line air-cooling conveying device box body, a drying production line air-cooling conveying device conveying mechanism and a drying production line air-cooling conveying device air supply mechanism, wherein the drying production line air-cooling conveying device box body is arranged on the drying production line air-cooling conveying device frame, the drying production line air-cooling conveying device conveying mechanism comprises a drying production line air-cooling conveying device driving roller and a drying production line air-cooling conveying device driven roller which are fixed in the drying production line air-cooling conveying device box body, one end of the drying production line air-cooling conveying device driving roller is provided with a drying production line air-cooling conveying device driving assembly, the air cooling conveying device comprises a drying production line air cooling conveying device air cooler and a drying production line air cooling conveying device air outlet component, the drying production line air cooling conveying device air cooler is arranged in front of a drying production line air cooling conveying device frame, the drying production line air cooling conveying device air cooler is connected with the drying production line air outlet component through a drying production line air cooling conveying device air pipe, and the drying production line air outlet component is arranged above a drying production line air cooling conveying device conveying belt feeding section;
The drying production line branching conveying device comprises a drying production line branching conveying device frame, a drying production line branching conveying device first conveying mechanism, a drying production line branching conveying device second conveying mechanism and a drying production line branching conveying device third conveying mechanism are arranged on the drying production line branching conveying device frame, the drying production line branching conveying device first conveying mechanism, the drying production line branching conveying device second conveying mechanism and the drying production line branching conveying device third conveying mechanism are arranged from back to front, the drying production line branching conveying device first conveying mechanism is arranged to incline upwards along the feeding direction, the drying production line branching conveying device second conveying mechanism is arranged to be parallel to the horizontal plane direction, the drying production line branching conveying device third conveying mechanism is arranged to incline downwards along the feeding direction, the feeding end of the drying production line branching conveying device first conveying mechanism, the drying production line branching conveying device second conveying mechanism and the drying production line branching conveying device third conveying mechanism is positioned below the discharging end of the drying production line air cooling conveying device,
the first conveying mechanism of the shunt conveying device of the drying production line comprises a driving roller of the first conveying mechanism of the shunt conveying device of the drying production line and a driven roller of the first conveying mechanism of the shunt conveying device of the drying production line, one end of the driving roller of the first conveying mechanism of the shunt conveying device of the drying production line is provided with a first driving component of the shunt conveying device of the drying production line, a conveying belt of the first conveying mechanism of the shunt conveying device of the drying production line is sleeved between the driving roller of the first conveying mechanism of the shunt conveying device of the drying production line and the driven roller of the first conveying mechanism of the shunt conveying device of the drying production line, and the first conveying mechanism of the shunt conveying device of the drying production line, the second conveying mechanism of the shunt conveying device of the drying production line and the third conveying mechanism of the shunt conveying device of the drying production line are identical in structure;
The device comprises a drying production line shunt conveying device driving roller, a drying production line shunt conveying device buffering mechanism driven roller, a drying production line shunt conveying device buffering mechanism driving roller and a drying production line shunt conveying device buffering mechanism driven roller, a drying production line shunt conveying device buffering mechanism conveying belt is sleeved between the drying production line shunt conveying device driving roller and the drying production line shunt conveying device buffering mechanism driven roller, and a drying production line shunt conveying device buffering mechanism receiving hopper is arranged above the feeding end of the drying production line shunt conveying device conveying belt;
the bottoms of the first conveying mechanism of the shunt conveying device of the drying production line, the second conveying mechanism of the shunt conveying device of the drying production line, the third conveying mechanism of the shunt conveying device of the drying production line and the buffering mechanism of the shunt conveying device of the drying production line are respectively provided with a brush roller of the shunt conveying device of the drying production line;
The drying device comprises a drying device frame, a first drying device conveying mechanism, a second drying device conveying mechanism and a third drying device conveying mechanism are sequentially arranged on the drying device frame from top to bottom, the first drying device conveying mechanism, the second drying device conveying mechanism and the third drying device conveying mechanism have the same structure, the right sections of the first drying device conveying mechanism, the second drying device conveying mechanism and the third drying device conveying mechanism, namely the feeding sections, are respectively positioned below the discharging sections of the three shunt conveying device buffer mechanisms of the drying production line, the middle sections and the left sections of the first drying device conveying mechanism, the second drying device conveying mechanism and the third drying device conveying mechanism are covered with drying device boxes, the drying device boxes are fixed on the drying device frame, the upper part of the drying device box body is provided with a drying device steam pipeline component, the drying device steam pipeline component comprises a drying device steam main pipe and a plurality of drying device steam branch pipes, one end of the drying device steam main pipe is connected with a heat source, the top ends of the plurality of drying device steam branch pipes are connected with the drying device steam main pipe, the bottom ends of the plurality of drying device steam branch pipes are connected with the drying device box body, the top surface of the drying device box body is provided with a plurality of drying device moisture-discharging fans along the length direction at intervals, the top surface of the drying device box body is also provided with a drying device first circulating fan, the bottom surface of the drying device box body is provided with a plurality of drying device second circulating fans along the length direction, the drying device first circulating fan and the drying device second circulating fan are connected with the heat source through the drying device circulating pipeline, and the front side wall and the rear side wall of the drying device box body are provided with drying device radiators which are arranged in an up-down staggered way.
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| CN201910190970.5A CN109874901B (en) | 2019-03-14 | 2019-03-14 | Prune production system |
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| CN111449162A (en) * | 2020-05-09 | 2020-07-28 | 金果园老农（北京）食品股份有限公司 | Preserved prune and production process thereof |
| CN114468100B (en) * | 2022-03-03 | 2024-01-26 | 江苏楷益智能科技有限公司 | Multi-row vacuum sugar soaking production line |
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| CN101849599A (en) * | 2010-05-14 | 2010-10-06 | 福建南海食品有限公司 | Honey pomelo preserved fruit production line |
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