CN210043124U - Prune production system - Google Patents
Prune production system Download PDFInfo
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- CN210043124U CN210043124U CN201920318691.8U CN201920318691U CN210043124U CN 210043124 U CN210043124 U CN 210043124U CN 201920318691 U CN201920318691 U CN 201920318691U CN 210043124 U CN210043124 U CN 210043124U
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The utility model relates to a prune production system, include feeder in proper order, surge formula fruit washing machine, the softening machine that scalds, air-cooled conveyer, the acanthopore device, defeated material buffer, the sugar infiltration production line, the separation conveyer trough, the drying line, packing apparatus, wherein, surge formula fruit washing machine is used for wasing and spray rinsing the fruit, the softening machine that scalds is used for carrying out high temperature blanching sterilization to the fruit, air-cooled conveyer is used for carrying out the cooling process of blowing when carrying the fruit, the acanthopore device is used for carrying out acanthopore to pulp, the sugar infiltration production line is used for oozing the sugar thick liquid to the fruit after the acanthopore and handles, the separation conveyer trough is used for removing the unnecessary syrup on fruit top layer, the drying line is used for carrying out drying process to the fruit after the sugar drain. The utility model relates to a prune production system has that processing cycle is short, production efficiency is high, advantage that intensity of labour is little, and the preserved fruit prune that just processes contains that the sugar is even, nutrient element runs off fewly, the taste is splendid.
Description
Technical Field
The utility model relates to a prune production system belongs to the food processing field.
Background
The preserved fruit product is prepared by pretreating fruit and vegetable raw materials and mixing with sugar liquid, is complete and full in shape, fully permeates sugar into tissues, is transparent or semitransparent, is natural or dyed, is soft in texture, and has the flavor corresponding to the product. The preserved fruit products as traditional Chinese snacks can be divided into six categories, including sugared products, icing products, fruit prolides, preserved fruits, cured fruits and fruit cakes, wherein the preserved fruits mainly adopt plums and olives as raw materials and are made into a semi-dry and semi-wet state after being pickled by sugar or salt. Common preserved fruit of preserved fruit in the market mainly comprises prune, yellow plum, snowflake plum, tangerine peel plum, bazhen plum and the like, wherein the prune is in the shape of apricot plum, is fragrant, sweet and beautiful, has smooth mouthfeel, contains rich vitamin A and cellulose, contains minerals such as iron, potassium and the like, does not contain fat and cholesterol, and can help the old to supplement iron, zinc and potassium, strengthen the body and strengthen bones and increase various vitamins for children. The prune preserves are popular with consumers because the prune preserves can supplement nutrient elements needed by human bodies while being enjoyed as snacks.
At present, the structural design of equipment used in the existing prune production system has the defects of high labor intensity, long processing period, high rejection rate and the like, so that the production efficiency is low, and the finished prune preserves after processing have uneven sugar content, lose the original taste of the prune fruits, have excessive loss of nutrient elements and cannot fully utilize the nutrient value of the prune fruits. Therefore, it is important to find a prune production system with short processing period, high production efficiency and low labor intensity.
Disclosure of Invention
An object of the utility model is to overcome above-mentioned not enough, provide a prune production system that processing cycle is short, production efficiency is high, intensity of labour is little.
The purpose of the utility model is realized like this: a prune production system sequentially comprises a feeding device, a surge type fruit washing machine, a blanching softening machine, an air cooling conveyor, a punching device, a material conveying buffer device, a sugar permeating production line, a separating and conveying tank, a drying production line and a packing device along a feeding direction, wherein the feeding device is used for introducing raw materials into the production system, the surge type fruit washing machine is used for cleaning and spraying fruits, the blanching softening machine is used for carrying out high-temperature blanching and sterilizing treatment on the fruits, the air cooling conveyor is used for carrying out air cooling treatment on the fruits while conveying the fruits, the punching device is used for punching pulp, the material conveying buffer device is used for quantitatively conveying the fruits after punching into the sugar permeating production line, the sugar permeating production line is used for carrying out sugar permeating treatment on the fruits after punching, and the separating and conveying tank is used for draining redundant syrup on the surface layers of the fruits, the drying production line is used for drying the fruits after sugar leaching, and the packing device is used for bagging and packing the fruits into finished products.
A production method of a prune production system comprises the following steps:
step one, fresh fruit raw materials
Conveying the prune raw material into a surge type fruit washing machine through a feeding device;
step two, cleaning
Cleaning the surface layer of the prune raw material by a surge type fruit washing machine;
step three, blanching and water removing
Carrying out high-temperature blanching sterilization treatment on the washed prunes by a blanching softening machine;
step four, air-cooled conveying
Conveying the blanched prunes to a punching device through an air cooling conveyor, and cooling the prunes in the conveying process;
step five, two pricking holes
Carrying out secondary punching treatment on the surface layer of the prune fruit by two punching devices;
step six, quantitative buffering
Quantitatively conveying the punctured prunes to a sugar permeating production line through a conveying buffer device;
seventhly, sugar infiltration
Carrying out sugar permeation treatment on the prunes after the puncturing by the prepared syrup and additives;
step eight, sugar leaching
Draining the surface of the prune after sugar infiltration to remove redundant syrup through a separation conveying groove;
ninth step, drying
Sequentially carrying out sugar washing, sorting and conveying, oil immersion, air cooling conveying, branch conveying and drying treatment on the prunes after sugar leaching through a drying production line,
step ten, including
And bagging and packaging the dried prunes by a packaging device to obtain the finished prune preserves.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model relates to a prune production system has that processing cycle is short, production efficiency is high, advantage that intensity of labour is little, and the preserved fruit prune that just processes contains that the sugar is even, nutrient element runs off fewly, the taste is splendid.
Drawings
Fig. 1 is a block diagram of a prune production system of the present invention.
FIG. 2 is a block diagram showing the structure of a sugar-permeated production line.
Fig. 3 is a block diagram of a drying line.
Fig. 4 is a schematic structural diagram of the feeding device.
FIG. 5 is a schematic structural view of a surging fruit washing machine.
Fig. 6 is a top view of fig. 5.
Fig. 7 is a cross-sectional view a-a of fig. 5.
Fig. 8 is a schematic structural view of the blanching softener.
Fig. 9 is a top view of fig. 8.
Fig. 10 is a cross-sectional view of B-B in fig. 8.
Fig. 11 is a schematic structural view of an air-cooling conveyor.
Fig. 12 is a top view of fig. 11.
Fig. 13 is a cross-sectional view of C-C in fig. 11.
FIG. 14 is a schematic view showing the structure of a water treatment apparatus in a sugar-permeating production line.
FIG. 15 is a schematic view of the structure of a sugar compounding device in the sugar infiltration production line.
FIG. 16 is a schematic view of a vacuum impregnation machine set in a sugar-impregnation production line.
Fig. 17 is a top view of fig. 16.
Fig. 18 is a side view of fig. 16.
Fig. 19 is a schematic structural view of the vacuum impregnation pan in fig. 16.
FIG. 20 is a schematic view showing the structure of a separation conveyer trough.
Fig. 21 is a top view of fig. 20.
Fig. 22 is a cross-sectional view of D-D in fig. 20.
Fig. 23 is a cross-sectional view of E-E in fig. 20.
Fig. 24 is a cross-sectional view F-F of fig. 20.
Fig. 25 is a sectional view taken along line G-G in fig. 20.
Fig. 26 is a schematic structural view of a drying line.
Fig. 27 is a schematic structural view of a sugar washing device in a drying production line.
Fig. 28 is a schematic structural view of a sorting and conveying device in a drying production line.
Fig. 29 is a schematic structural diagram of an oil immersion device in a drying production line.
Fig. 30 is a schematic structural view of an air-cooled conveying device in a drying production line.
Fig. 31 is a schematic structural diagram of a shunt conveying device and a drying device in a drying production line.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-31, the prune production system of the present invention comprises a feeding device 100, a surge type fruit washing machine 200, a blanching softening machine 300, an air cooling conveyor 400, a punching device 500, a material conveying buffer device 600, a sugar infiltration production line 700, a separation conveying trough 800, a drying production line 900, and a packing device 1000 in sequence along the feeding direction,
the feeding device 100 comprises a feeding device rack 101, wherein a vertical hopper 102 and an ascending mechanism 103 which inclines upwards from right to left are arranged on the feeding device rack 101, the right section of the ascending mechanism 103 is positioned below the vertical hopper 102, the ascending mechanism 103 comprises an ascending transmission belt, a transmission component and an adjusting component, the transmission component drives the ascending transmission belt to move, raw materials in the vertical hopper 102 are conveyed to the surge type fruit washing machine 200, the transmission component adopts a stepless speed changer, the conveying amount can be adjusted within a range of 1-4 times according to the process feeding amount requirement through the adjusting component, and the adjustable feeding amount is: 700-1000 kg/h;
the feeding device frame 101 and the vertical hopper 102 are both made of SUS 304.
The surge type fruit washer 200 comprises a surge type fruit washer frame 201, a surge type fruit washer box 202, a surge type fruit washer conveying mechanism 203, a spray washing mechanism 204 and an air supply mechanism 205, wherein the surge type fruit washer box 202 is arranged on the surge type fruit washer frame 201, the surge type fruit washer conveying mechanism 203 comprises a surge type fruit washer driving roller 203.1 and a surge type fruit washer driven roller 203.2 which are fixed on the left side and the right side in the surge type fruit washer box 202, one end of the surge type fruit washer driving roller 203.1 is provided with a surge type fruit washer driving component 203.4, a surge type fruit washer conveying belt 203.3 is sleeved between the surge type fruit washer driving roller 203.1 and the surge type fruit washer driven roller 203.2, surge type fruit washer conveying belts 203.5 are arranged on the front side and the rear side of the surge type fruit washer conveying belt 203.3, and a fruit washer protective plate 6.202 is arranged between the feeding side of the surge type fruit washer conveying belt 203.3 and the inner wall of the surge type fruit washer box 202, the bottom of a surge type fruit washing machine box body 202 below the first horizontal section and the first \ "inclined section corresponding to the first horizontal section and the first \" inclined section of the surge type fruit washing machine conveying mesh belt 203.3 is provided with a second horizontal section and a \ "second inclined section, and the bottom of the left section of the surge type fruit washing machine box body 202 is downwards provided with a surge type fruit washing machine water outlet 202.1;
the spraying mechanism 204 comprises a spraying mechanism beverage pump 204.1, a spraying mechanism water receiving bucket 204.2, a spraying mechanism first water pipe 204.3, a spraying mechanism second water pipe 204.5 and a water spraying assembly 204.6, a water inlet of the spraying mechanism beverage pump 204.1 is connected with the bottom end of the spraying mechanism water receiving bucket 204.2 through the spraying mechanism first water pipe 204.3, a spraying mechanism filter screen 204.8 is arranged in the spraying mechanism water receiving bucket 204.2, the spraying mechanism water receiving bucket 204.2 is positioned right below a water outlet 202.1 of the surge type fruit washing machine, the spraying mechanism beverage pump 204.1 is connected with the water spraying assembly 204.6 through a spraying mechanism second water pipe 204.5, a pipeline type filter 204.7 is arranged on the spraying mechanism second water pipe 204.5, the water spraying assembly 204.6 is arranged right above the downstream of the spraying mechanism fruit washing machine conveying mesh belt 203.3, the spraying assembly 204.6 comprises a plurality of branch pipes 204.6.2 which are transversely arranged with the spraying mechanism second water pipe 204.5 and are connected with the water pipe 204.6.1 of the spraying mechanism water pipe 204.5, the plurality of water spraying branch pipes 204.6.2 are arranged at intervals along the length direction of the water spraying main pipe 204.6.1, the middle parts of the plurality of water spraying branch pipes 204.6.2 are communicated with the water spraying main pipe 204.6.1, and a plurality of water outlet holes are uniformly formed in the bottom of the water spraying branch pipe 204.6.2 along the length direction;
the air supply mechanism 205 comprises an air supply mechanism vortex air pump 205.1, an air supply mechanism air pipe 205.2 and an air outlet assembly 205.3, wherein an air outlet of the air supply mechanism vortex air pump 205.1 is connected with the air outlet assembly 205.3 through the air supply mechanism air pipe 205.2, the air outlet assembly 205.3 is arranged at the right section inside the surge type fruit washing machine box body 202 and is positioned right below the upper stream of the surge type fruit washing machine conveying mesh belt 203.3, the air outlet assembly 205.3 comprises a longitudinally-arranged air outlet main pipe connected with the air supply mechanism air pipe 205.2 and a plurality of longitudinally-arranged air outlet branch pipes, one end of the air outlet main pipe is connected with the air supply mechanism 205.2, the middle parts of the plurality of air outlet branch pipes are communicated with the air outlet main pipe, and the top of the air outlet branch pipes is uniformly provided with a plurality of air outlet holes.
External air is pumped into the air outlet assembly 205.3 through the air supply mechanism vortex air pump 205.1 and is sent to the air outlet assembly 205.3 through the air supply mechanism air pipe 205.2, cleaning water at the front section in the surge type fruit washing machine box 202 can roll up and down, surge type water flow is formed, the fruit skin and impurities and dust on the surface of the fruit skin can be quickly separated, then the fruit skin is washed by the water spray assembly 204.6 with high strength again, the cleaning strength is enhanced, the water flow after cleaning is sent to the water spray assembly 204.6 again through the spray washing mechanism beverage pump 204.1 and the pipeline type filter 204.7 for cyclic utilization, and resources are saved.
The blanching softening machine 300 comprises a blanching softening machine frame 301, a blanching softening machine box body 302, a blanching softening machine conveying mechanism 303 and a blanching softening machine fan assembly 304, wherein the blanching softening machine box body 302 is arranged on the blanching softening machine frame 301, the blanching softening machine conveying mechanism 303 comprises a blanching softening machine active roller 303.1 and a blanching softening machine passive roller 303.2 which are fixed at the left side and the right side in the blanching softening machine box body 302, one end of the blanching softening machine active roller 303.1 is provided with a blanching softening machine driving assembly 303.4, a blanching softening machine conveying mesh belt 303.3 is sleeved between the blanching softening machine active roller 303.1 and the blanching softening machine passive roller 303.2, blanching softening machine protective plates 303.5 are arranged at the front side and the rear side of the blanching softening machine conveying mesh belt 303.3, and a blanching softening machine protective plate 303.6 is arranged between the feeding side of the blanching softening machine conveying mesh belt 303.3 and the inner wall of the blanching softening machine box body 302, the blanching softening machine conveying mesh belt 303.3 sequentially comprises a first horizontal section of a blanching softening machine conveying mesh belt and a first inclined section of a \ "blanching softening machine conveying mesh belt along the feeding direction, and a second horizontal section of a blanching softening machine box body and a second inclined section of the \" blanching softening machine box body are arranged at the bottom of a blanching softening machine box body 302 below the first horizontal section of the blanching softening machine conveying mesh belt and the first inclined section of the \ "blanching softening machine conveying mesh belt correspondingly;
the side wall and the bottom surface of the blanching softening machine box body 302 are both provided with a blanching softening machine heat-insulating layer 302.3, the right section of the top surface of the blanching softening machine box body 302 is upwards provided with a blanching softening machine feed inlet 302.1, the blanching softening machine feed inlet 302.1 is positioned above a blanching softening machine striker plate 303.6, the middle section of the top surface of the blanching softening machine box body 302 is provided with a blanching softening machine cover plate 302.2, the blanching softening machine fan assembly 304 is arranged at the left section of the top surface of the blanching softening machine box body 302, namely is positioned right above the downstream of a blanching softening machine conveying mesh belt 303.3, and the blanching softening machine fan assembly 304 comprises two blanching softening machine pipeline type centrifugal fans which are symmetrically arranged front and back;
the blanching softening machine 300 is matched with an external circulation heating device for use, so that the water temperature in the blanching softening machine box body 302 is heated and adjusted, the blanching softening time is shortened, and the efficiency is improved.
The air-cooling conveyor 400 comprises an air-cooling conveyor frame 401, an air-cooling conveyor box 402, an air-cooling conveyor conveying mechanism 403 and an air-cooling conveyor fan assembly 404, wherein the air-cooling conveyor box 402 is arranged on the air-cooling conveyor frame 401, the air-cooling conveyor conveying mechanism 403 comprises an air-cooling conveyor active roller 403.1 and an air-cooling conveyor passive roller 403.2 which are fixed on the left side and the right side of the air-cooling conveyor box 403, one end of the air-cooling conveyor active roller 403.1 is provided with an air-cooling conveyor driving assembly 403.4, an air-cooling conveyor conveying belt 403.3 is sleeved between the air-cooling conveyor active roller 403.1 and the air-cooling conveyor passive roller 403.2, the air-cooling conveyor conveying belt 403.3 is arranged to incline upwards from right to left, the front side and the back side of the air-cooling conveyor conveying belt 403.3 are provided with air-cooling protective plates 403.5, the front side, the rear side and the front side of the right section of the air cooling conveyor frame 401 are provided with air cooling conveyor pedals 405, the air cooling conveyor fan assembly 404 is arranged above the air cooling conveyor conveying belt 403.3 and is fixedly connected with the top surface of the air cooling conveyor box body 402, the air cooling conveyor fan assembly 404 comprises a plurality of air cooling conveyor pipeline type centrifugal fan sets which are arranged along the feeding direction of the air cooling conveyor conveying belt 403.3 at intervals, and each air cooling conveyor pipeline type centrifugal fan set comprises two air cooling conveyor pipeline type centrifugal fans which are symmetrically arranged front and back. The air current that produces through the cooperation of a plurality of air cooling conveyer pipeline formula centrifugal fan cools down the prune on the air cooling conveyer belt for the prune can rapid cooling in transportation process, promotes work efficiency.
The thorn hole device 500 is used for carrying out the acupuncture at the epidermis of prune fruit, the utility model discloses in use two thorn hole devices 500 to carry out two thorn holes to the epidermis of prune fruit, for the preparation is made to the sequent sugar infiltration process for syrup and additive can fully get into the inside of prune fruit, reinforcing taste.
The sugar infiltration production line 700 comprises a water treatment device 701, a sugar mixing device 702 and a vacuum infiltration unit 703, the water treatment device 701, the sugar mixing device 702 and the vacuum impregnation unit 703 are connected in sequence, the water treatment device 701 comprises a first water storage tank 701.1, a first filtering tank 701.2, a second filtering tank 701.3, a reverse osmosis machine 701.4 and a second water storage tank 701.5 from left to right in sequence, the first water storage tank 701.1, the first filtering tank 701.2, the second filtering tank 701.3, the reverse osmosis machine 701.4 and the second water storage tank 701.5 are sequentially connected through a water treatment device pipeline 701.10, a water treatment device butterfly valve 701.9 is arranged on a water treatment device pipeline 701.10, wherein, a water treatment device pressure switch 701.6 and a water treatment device pressure gauge 701.7 are arranged on a water treatment device pipeline 701.10 between the first water storage tank 701.1 and the first filter tank 701.2 and a water treatment device pipeline 701.10 between the reverse osmosis machine 701.4 and the second water storage tank 701.5;
the reverse osmosis machine 701.4 is connected with a salt tank 701.8, and a water outlet of the reverse osmosis machine 701.4 is provided with a sampling port 701.11;
the first filtering tank 701.2 and the second filtering tank 701.3 both adopt automatic back flushing multi-medium filtering tanks.
The sugar mixing device 702 comprises a syrup circulating tank 702.1, two parallel syrup test tanks 702.2, two parallel sugar mixing slurry tanks 702.3, three parallel impregnated syrup storage tanks 702.4, a plate heat exchanger 702.5, a sugar dissolving tank 702.6 and a water-powder mixer 702.7, wherein the syrup circulating tank 702.1, the syrup test tank 702.2, the sugar mixing slurry tank 702.3 and the impregnated syrup storage tanks 702.4 are sequentially connected through a first sugar mixing device pipeline 702.9, the plate heat exchanger 702.5, the sugar dissolving tank 702.6, the water-powder mixer 702.7 and the sugar mixing slurry tanks 702.3 are sequentially connected through a second sugar mixing device pipeline 702.10, the second sugar mixing device pipeline 702.10 is communicated with a first sugar mixing device pipeline 702.9 between the syrup test tank 702.2 and the sugar mixing slurry tank 702.3, the first sugar mixing device pipeline 702.9 and the second sugar mixing device pipeline 702.10 are both provided with a sugar mixing device 702.8, and the first sugar mixing device pipeline 702.9 between the syrup circulating tank 702.1 and the sugar mixing tank 702.2 is provided with a butterfly valve 702.9, A first constant pressure pump 702.11 of a sugar mixing device is arranged on a first pipeline 702.9 of the sugar mixing device between the sugar syrup testing tank 702.2 and the sugar mixing slurry tank 702.3 and a first pipeline 702.9 of the sugar mixing device between the sugar mixing slurry tank and the infiltrated sugar syrup storage tank, wherein two parallel filters 702.12 are arranged on the first pipeline 702.9 of the sugar mixing device between the sugar syrup circulating tank 702.1 and the sugar syrup testing tank 702.2 and the first pipeline 702.9 of the sugar mixing device between the sugar mixing slurry tank and the infiltrated sugar syrup storage tank, and a second constant pressure pump 702.13 of the sugar mixing device is arranged on the second pipeline 702.10 of the sugar mixing device between the sugar dissolving tank 702.6 and the water-powder mixer 702.7.
The vacuum impregnation unit 703 comprises an impregnation unit and a vacuum unit, the impregnation unit is connected with the vacuum unit through a vacuum air pipe, the impregnation unit comprises a vacuum impregnation unit rack 703.1 which is transversely arranged, two rows of vacuum impregnation pot groups are arranged on the vacuum impregnation unit rack 703.1, the two rows of vacuum impregnation pot groups are symmetrically arranged in front and back, each row of vacuum impregnation pot group comprises six vacuum impregnation pots 703.2 which are arranged at intervals along the length direction of the vacuum impregnation unit rack 703.1, a vacuum impregnation unit pedal 703.3 which is arranged along the length direction of the vacuum impregnation unit rack 703.1 is arranged between the two rows of vacuum impregnation pot groups, and a man ladder 703.4 is arranged on the right side of the vacuum impregnation unit rack 703.1;
the vacuum impregnation pot 703.2 comprises a vacuum impregnation pot body 703.2.1, the vacuum impregnation pot body 703.2.1 comprises a semicircular section, a cylindrical section and a tapered conical section with gradually reduced caliber from top to bottom in sequence, the top of the vacuum impregnation pot body 703.2.1 is provided with a vacuum ball valve 703.2.3, a vacuum meter 703.2.4, an adjusting valve 703.2.5, a vacuum impregnation unit butterfly valve 703.2.6 and a vacuum impregnation pot feed inlet 703.2.7, the vacuum impregnation pot feed inlet 703.2.7 is connected with a vacuum impregnation unit switching tube plate 703.2.9 through a vacuum impregnation pot feed pipe 703.2.10, the vacuum impregnation unit switching tube plate 703.2.9 is connected with a suction material adapter in a conveying buffer device 600 through a pipeline, the bottom of the vacuum impregnation pot body 703.2.1 is downwards provided with a vacuum impregnation pot discharge port 703.2.8, the bottom of the vacuum impregnation pot 703.2.8 is downwards provided with a vacuum impregnation discharge pipe 703.2.13, the connection part of the vacuum impregnation pot discharge pipe 703.2.13 and the vacuum impregnation pot discharge port 703.2.8 is provided with a turbine butterfly valve 703.2.14, a vacuum impregnation unit collecting rail is arranged right below the two rows of vacuum impregnation pot groups, the bottom of the vacuum impregnation unit collecting rail is connected with a plurality of sugar-permeating branch pipes, the other ends of the sugar-permeating branch pipes are communicated with a sugar-permeating main circulating pipe, and the other end of the sugar-permeating main circulating pipe is connected with a syrup circulating tank 702.1;
the side walls of the middle section and the lower section of the vacuum impregnation pan body 703.2.1 are provided with heat-preservation protective covers 703.2.2, and the heat-preservation protective covers 703.2.2 are made of PU heat-preservation foaming materials, preferably made of flame-retardant polyurethane foaming materials;
the top of the vacuum impregnation pot body 703.2.1 is also provided with a vacuum impregnation pot manhole 703.2.11;
the upper section of the vacuum impregnation pot body 703.2.1 is provided with a digital display meter 703.2.12 and two sight glasses 703.2.15 which are symmetrically arranged front and back, and the sight glass 703.2.15 is positioned below the digital display meter 703.2.12.
The separation conveying trough 800 comprises a separation conveying trough rack 801, a separation conveying trough body 802 and a separation conveying trough conveying mechanism 803, the separation conveying trough body 802 is arranged on the separation conveying trough rack 801, the separation conveying trough body 802 sequentially comprises a separation conveying trough left chamber 802.1 and a separation conveying trough right chamber 802.2 along the feeding direction, the separation conveying trough left chamber 802.1 is communicated with the separation conveying trough right chamber 802.2, the length of the left chamber 802.1 of the separating and conveying trough is far longer than that of the right chamber 802.2 of the separating and conveying trough, the separating and conveying trough conveying mechanism 803 comprises a separating and conveying trough first conveying assembly, a separating and conveying trough second conveying assembly, a separating and conveying trough driving assembly 803.1 and a separating and conveying trough transmission assembly 803.12, the first conveying component of the separation conveying groove is arranged in the left chamber 802.1 of the separation conveying groove, the second conveying assembly of the separation conveying groove is arranged in the right chamber 802.2 of the separation conveying groove;
the first separating and conveying trough conveying assembly comprises a first driving roller 803.2 of the longitudinally arranged separating and conveying trough and a first driven roller 803.3 of the longitudinally arranged separating and conveying trough, two ends of the first driven roller 803.3 of the separating and conveying trough are installed at the middle section of the feeding side of a left chamber 802.1 of the separating and conveying trough through a first hanging bracket seat 803.4 of the downwardly arranged separating and conveying trough, the first driving roller 803.2 of the separating and conveying trough is installed at the left lower section of a right chamber 802.2 of the separating and conveying trough through a first bearing seat 803.5 of the separating and conveying trough, a first conveying mesh belt 803.6 of the separating and conveying trough which inclines downwards from left to right is sleeved between the first driven roller 803.3 of the separating and the first driving roller 803.2 of the separating and conveying trough, a first tension wheel 803.13 of the longitudinally arranged separating and positioned below the left inclined section of the first driving roller 803.2 of the separating and conveying trough, two ends of the first tension wheel 803.13 of the separating and conveying trough are installed in the right section of the chamber 802.1 of the separating and conveying trough through a second hanging bracket seat 803.14 of the downwardly arranged, the first tension wheel 803.13 of the separation conveying groove is used for lifting the tension of the first conveying mesh belt 803.6 of the separation conveying groove;
the second separation conveyer trough conveying assembly comprises a longitudinally arranged second driving roller 803.7 of the separation conveyer trough and a longitudinally arranged second driven roller 803.8 of the separation conveyer trough, the second driven roller 803.8 of the separation and conveying trough is arranged at the lower right oblique part of the first driving roller 803.2 of the separation and conveying trough, the two ends of the second driven roller 803.8 of the separation conveying groove are arranged on the bottom surface of the left section of the right chamber 802.2 of the separation conveying groove through a second bearing seat 803.9 of the separation conveying groove, the two ends of the second driving roller 803.7 of the separating and conveying trough are installed on the upper section of the discharging side of the right chamber 802.2 of the separating and conveying trough through spherical bearings 803.10, a second conveying mesh belt 803.11 of the separation conveying groove which inclines upwards from left to right is sleeved between the second driven roller 803.8 of the separation conveying groove and the second driving roller 803.7 of the separation conveying groove, the inclination of the second conveying mesh belt 803.11 of the separation conveying groove is larger than that of the first conveying mesh belt 803.6 of the separation conveying groove;
the separate conveyer trough driving assembly 803.1 is installed below the second conveyer assembly of the separate conveyer trough, the separating and conveying trough transmission assembly 803.12 comprises a separating and conveying trough first driving wheel 803.12.1, a separating and conveying trough first driven wheel 803.12.2, a separating and conveying trough second driving wheel 803.12.3 and a separating and conveying trough second driven wheel 803.12.4, the first driving wheel 803.12.1 and the second driving wheel 803.12.3 of the separation conveying groove are connected with the output end of the drive component 803.1 of the separation conveying groove, the first driven pulley 803.12.2 of the separation conveyer trough is arranged at the front end of the first driving roller 803.2 of the separation conveyer trough, the second driven pulley 803.12.4 of the separating and conveying trough is arranged at the front end of the second driving roller 803.7 of the separating and conveying trough, a first synchronous belt 803.12.5 of the separation conveying groove is sleeved between the first driving wheel 803.12.1 of the separation conveying groove and the first driven wheel 803.12.2 of the separation conveying groove, a second synchronous belt 803.12.6 for the separation conveying groove is sleeved between the second driving wheel 803.12.3 for the separation conveying groove and the second driven wheel 803.12.4 for the separation conveying groove;
a second tensioning wheel 803.15 and a third tensioning wheel 803.16 of the separation conveying trough are further arranged below the second conveying assembly of the separation conveying trough, two ends of the second tensioning wheel 803.15 of the separation conveying trough are mounted on the inner wall of the right side of the separation conveying trough body 802 through bearing seats, the second tensioning wheel 803.15 of the separation conveying trough is used for lifting the tensioning force of a second synchronous belt 803.12.6 of the separation conveying trough, two ends of the third tensioning wheel 803.16 of the separation conveying trough are mounted on the left side of the driving assembly 803.1 of the separation conveying trough through bearing seats, and the third tensioning wheel 803.16 of the separation conveying trough is used for separating the tensioning force of a first synchronous belt 803.12.5 of the conveying trough;
a guide chute 803.17 of the downward inclined separation conveying chute is arranged below the second driving roller 803.7 of the separation conveying chute on the discharging side;
the bottom surface of the left chamber 802.1 of the separation conveying groove is provided with a V-shaped storage tank 802.3 with an upward opening;
the top surface of the separation conveying groove left chamber 802.1 is provided with a plurality of circular separation conveying groove covers 802.4 at intervals along the length direction;
the first conveying mesh belt 803.6 and the second conveying mesh belt 803.11 of the separation conveying groove are both set to be stainless steel herringbone mesh belt structures.
The separation conveying groove driving assembly 803.1 is started to drive the first separation conveying groove driving wheel 803.12.1 and the second separation conveying groove driving wheel 803.12.3 to rotate, the first separation conveying groove driven wheel 803.12.2 and the second separation conveying groove driven wheel 803.12.4 are driven to rotate through the first separation conveying groove synchronous belt 803.12.5 and the second separation conveying groove synchronous belt 803.12.6 respectively, so that the first separation conveying groove driving roller 803.2 and the second separation conveying groove driving roller 803.7 rotate, and the first separation conveying groove conveying net belt 803.6 and the second separation conveying groove conveying net belt 803.11 are driven to move simultaneously.
The drying production line 900 sequentially comprises a sugar washing device 901, a sorting and conveying device 902, an oil immersion device 903, a drying production line air cooling conveying device 904, a drying production line branch conveying device 905 and a drying device 906 along the feeding direction,
the sugar washing device 901 comprises a sugar washing device rack 901.1, a sugar washing device box 901.2 and a sugar washing device conveying mechanism 901.3, the sugar washing device box 901.2 is arranged on the sugar washing device rack 901.1, the sugar washing device conveying mechanism 901.3 sequentially comprises a first sugar washing device conveying component and a second sugar washing device conveying component along the feeding direction of the sugar washing device conveying mechanism, the first sugar washing device conveying component comprises a first sugar washing device driving roller and a first sugar washing device driven roller which are fixed on the sugar washing device box 901.2, a first sugar washing device conveying belt is sleeved between the first sugar washing device driving roller and the first sugar washing device driven roller, the first sugar washing device conveying belt is upwards inclined along the feeding direction, the second sugar washing device conveying component comprises a second sugar washing device driving roller and a second sugar washing device driven roller which are fixed on the sugar washing device box 901.2, and a second sugar washing device conveying belt is sleeved between the second sugar washing device driving roller and the second sugar washing device driven roller, the second conveyer belt of the sugar washing device inclines upwards along the feeding direction, the inclination of the second conveyer belt of the sugar washing device is greater than that of the first conveyer belt of the sugar washing device,
the conveying mechanism 901.3 of the sugar washing device further comprises a driving component of the sugar washing device and a transmission component of the sugar washing device, the driving component of the sugar washing device drives a first driving roller of the sugar washing device and a second driving roller of the sugar washing device to rotate simultaneously through the transmission component of the sugar washing device, so that a first conveying belt of the sugar washing device and a second conveying belt of the sugar washing device are driven to move, the prunes can be conveyed while surface syrup is cleaned, and the working efficiency is improved.
The picking and conveying device 902 comprises a picking and conveying device rack 902.1, a picking and conveying device conveying mechanism 902.2 and a picking and conveying device collecting groove 902.3, the picking and conveying device conveying mechanism 902.2 comprises a picking and conveying device driving roller and a picking and conveying device driven roller which are fixed on the picking and conveying device rack 902.1, one ends of the picking and conveying device driving roller and the picking and conveying device driven roller are provided with a picking and conveying device driving assembly, a picking and conveying device conveying mesh belt is sleeved between the picking and conveying device driving roller and the picking and conveying device driven roller, and the picking and conveying device collecting groove 902.3 is arranged below the picking and conveying device conveying mesh belt and is fixed on the picking and conveying device rack 902.1;
the feeding end of the selecting and conveying device 902 is arranged below the discharging end of the sugar washing device 901, the selecting and conveying device 902 selects and drops the prunes damaged and broken in the processing process to the selecting and conveying device material collecting groove 902.3 through the selecting and conveying device conveying net belt, so that the unqualified prunes can be selected while the prunes are conveyed, and the working efficiency is high.
The oil immersion device 903 comprises an oil immersion device frame 903.1, an oil immersion device box body 903.2 and an oil immersion device conveying mechanism 903.3, the oil immersion device box body 903.2 is arranged on the oil immersion device frame 903.1, the oil immersion device conveying mechanism 903.3 comprises an oil immersion device driving roller and an oil immersion device driven roller which are fixed in the oil immersion device box body 903.2, one end of the oil immersion device driving roller is provided with a driving component, an oil immersion device conveying belt is sleeved between the oil immersion device driving roller and the oil immersion device driven roller, the oil immersion device conveying belt sequentially comprises an oil immersion device conveying belt horizontal section and an oil immersion device conveying belt inclined section which is inclined upwards along the feeding direction, the oil immersion device box body 903.2 comprises an oil immersion device box body horizontal section and an oil immersion device box body inclined section, and the oil immersion device box body horizontal section and the oil immersion device box body inclined section are respectively corresponding to the oil immersion device conveying belt horizontal section and the oil immersion device conveying belt inclined section, the inclination of the inclined section of the conveying belt of the oil immersion device is greater than that of the inclined section of the box body of the oil immersion device;
the feed end of the oil immersion device 903 is arranged below the discharge end of the sorting and conveying device 902, the oil immersion device 903 enables the prune to be conveyed continuously while being immersed in oil, and the work efficiency is high.
The drying production line air-cooled conveying device 904 comprises a drying production line air-cooled conveying device rack 904.1, a drying production line air-cooled conveying device box 904.2, a drying production line air-cooled conveying device conveying mechanism 904.3 and a drying production line air-cooled conveying device air supply mechanism 904.4, wherein the drying production line air-cooled conveying device box 904.2 is upwards inclined along the feeding direction, the drying production line air-cooled conveying device box 904.2 is arranged on a drying production line air-cooled conveying device rack 904.1, the drying production line air-cooled conveying device conveying mechanism 904.3 comprises a drying production line air-cooled conveying device driving roller and a drying production line air-cooled conveying device driven roller, the drying production line air-cooled conveying device driving roller and the drying production line air-cooled conveying device driven roller are fixed in the drying production line air-cooled conveying device box 904.2, a drying production line air-cooled conveying device driving assembly is arranged at one end of the drying production line air-cooled conveying device driving roller, and a drying production line, the conveying belt of the drying production line air-cooled conveying device is parallel to a drying production line air-cooled conveying device box 904.2, the air supply mechanism 904.4 of the drying production line air-cooled conveying device comprises an air cooler 904.4.1 of the drying production line air-cooled conveying device and an air outlet assembly 904.4.2 of the drying production line air-cooled conveying device, the air cooler 904.4.1 of the drying production line air-cooled conveying device is arranged in front of a frame 904.1 of the drying production line air-cooled conveying device, an air cooler 904.4.1 of the drying production line air-cooled conveying device is connected with the air outlet assembly 904.4.2 of the drying production line air-cooled conveying device through an air pipe of the drying production line air-cooled conveying device, and the air outlet assembly 904.4.2 of the drying production line air-cooled conveying device is arranged above the feeding section of the conveying belt of the drying production line air-cooled conveying device and is used for;
the feed end of the drying production line air-cooled conveying device 904 is arranged below the discharge end of the oil immersion device 903.
The branched drying production line conveying device 905 comprises a branched drying production line conveying device rack 905.1, a first drying production line conveying device 905.2, a second drying production line conveying device 905.3 and a third drying production line conveying device 905.4 are arranged on the branched drying production line conveying device rack 905.1, the first drying production line conveying device 905.2, the second drying production line conveying device 905.3 and the third drying production line conveying device 905.4 are arranged from back to front, the first drying production line conveying device 905.2 is inclined upwards along the feeding direction, the second drying production line conveying device 905.3 is parallel to the horizontal plane direction, and the third drying production line conveying device 905.4 is inclined downwards along the feeding direction, the feeding ends of the first conveying mechanism 905.2, the second conveying mechanism 905.3 and the third conveying mechanism 905.4 of the shunt conveying device for the drying production line are positioned below the discharging end of the air-cooled conveying device 904 of the drying production line,
the first conveying mechanism 905.2 of the drying production line branching conveying device comprises a first conveying mechanism driving roller of the drying production line branching conveying device and a first conveying mechanism driven roller of the drying production line branching conveying device, a first driving assembly of the drying production line branching conveying device is arranged at one end of the first conveying mechanism driving roller of the drying production line branching conveying device, a first conveying mechanism conveying belt of the drying production line branching conveying device is sleeved between the first conveying mechanism driving roller of the drying production line branching conveying device and the first conveying mechanism driven roller of the drying production line branching conveying device, and the first conveying mechanism 905.2 of the drying production line branching conveying device, the second conveying mechanism 905.3 of the drying production line branching conveying device and the third conveying mechanism 905.4 of the drying production line branching conveying device are identical in structure;
the drying production line shunt conveyor buffering mechanisms 905.5 which are transversely arranged are arranged below the discharge ends of the first conveying mechanism 905.2 of the drying production line shunt conveying device, the second conveying mechanism 905.3 of the drying production line shunt conveying device and the third conveying mechanism 905.4 of the drying production line shunt conveying device, the drying production line shunt conveying device buffering mechanisms 905.5 comprise a driving roller of the drying production line shunt conveying device buffering mechanism and a driven roller of the drying production line shunt conveying device buffering mechanism, one end of the driving roller of the drying production line shunt conveying device buffering mechanism is provided with a driving assembly of the drying production line shunt conveying device buffering mechanism, a drying production line shunt conveying device buffering mechanism conveying belt is sleeved between the driving roller of the drying production line shunt conveying device buffering mechanism and the driven roller of the drying production line shunt conveying device buffering mechanism, a buffer mechanism receiving hopper of the shunt conveying device of the drying production line is arranged above the feeding end of the conveying belt of the shunt conveying device of the drying production line;
the bottoms of the first conveying mechanism 905.2 of the shunt conveying device of the drying production line, the second conveying mechanism 905.3 of the shunt conveying device of the drying production line, the third conveying mechanism 905.4 of the shunt conveying device of the drying production line and the buffer mechanism 905.5 of the shunt conveying device of the drying production line are provided with brush rollers of the shunt conveying device of the drying production line, so that sundries on a conveying belt can be cleaned in time;
the prunes in the drying production line air-cooled conveying device 904 are conveyed to the drying device 906 in a shunting way through the drying production line conveying device 905, so that the thickness of the prunes laid on the conveying belt is reduced, the prunes are heated uniformly, and the drying speed is accelerated.
The drying device 906 comprises a drying device rack 906.1, a first drying device conveying mechanism 906.2, a second drying device conveying mechanism 906.3 and a third drying device conveying mechanism 906.4 are sequentially arranged on the drying device rack 906.1 from top to bottom, the first drying device conveying mechanism 906.2, the second drying device conveying mechanism 906.3 and the third drying device conveying mechanism 906.4 are identical in structure, the right sections, namely feeding sections, of the first drying device conveying mechanism 906.2, the second drying device conveying mechanism 906.3 and the third drying device conveying mechanism 906.4 are respectively positioned below the discharging sections of the three shunt conveying device buffering mechanisms 905.5 of the drying production line, a drying device box 906.5 is arranged at the middle section and the left section of the first drying device conveying mechanism 906.2, the second drying device conveying mechanism 906.3 and the third drying device conveying mechanism 906.4 in a covering manner, the drying device box 906.5 is fixed on the drying device rack 906.1, the top of drying device box 906.5 sets up drying device steam conduit subassembly 906.6, drying device steam conduit subassembly 906.6 includes that drying device steam is responsible for and a plurality of drying device steam branch pipe, the one end that drying device steam was responsible for is connected with the heat source, the top and the drying device steam of a plurality of drying device steam branch pipe are responsible for and are connected, and the bottom and the drying device box 906.5 of a plurality of drying device steam branch pipe are connected, the top surface of drying device box 906.5 is provided with a plurality of drying device moisture exhausting fan 906.7 along its length direction interval, the top surface of drying device box 906.5 still is provided with the first circulating fan 906.8 of drying device, the bottom surface of drying device box 906.5 is provided with a plurality of drying device second circulating fan 906.9 along its length direction, and first circulating fan 906.8 of drying device and second circulating fan 906.9 of drying device are connected with the heat source through the drying device circulating pipeline, resources are recycled, production cost is reduced, and drying device radiators 906.10 which are arranged in a vertically staggered mode are arranged on the front side wall and the rear side wall of the drying device box 906.5;
the drying device 906 dries prunes divided into three paths by using steam, and overcomes the defect that the surface layer of the prunes is hardened and the taste is influenced due to the conventional drying treatment.
The production method of the prune production system comprises the following steps:
step one, fresh fruit raw materials
Inverting the prune raw material into a vertical hopper of a feeding device, and conveying the prune raw material into a surge type fruit washing machine through an elevating mechanism;
step two, cleaning
Cleaning the surface layer of the prune raw material by a surge type fruit washing machine;
step three, blanching and water removing
Carrying out high-temperature blanching sterilization treatment on the washed prunes by a blanching softening machine;
step four, air-cooled conveying
Conveying the blanched prunes to a punching device through an air cooling conveyor, and cooling the prunes in the conveying process;
step five, two pricking holes
Carrying out secondary punching treatment on the surface layer of the prune fruit by two punching devices;
step six, quantitative buffering
Quantitatively conveying the prunes after puncturing to a vacuum sugar infiltration pot of a sugar infiltration production line through a material conveying buffer device;
seventhly, sugar infiltration
The water treatment device and the sugar mixing device are matched for use, and the prepared syrup and the additives are injected into a vacuum sugar permeating pot for sugar permeation;
step eight, sugar leaching
Residual syrup on the surfaces of the prunes after sugar permeation is drained through the separation conveying groove, and the drained syrup is returned to a syrup circulating tank in the sugar mixing device for recycling;
ninth step, drying
Sequentially carrying out sugar washing, sorting and conveying, oil immersion, air cooling conveying, branch conveying and drying treatment on the prunes after sugar leaching through a drying production line,
step ten, including
And bagging and packaging the dried prunes by a packaging device to obtain the finished prune preserves.
The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (8)
1. A prune production system which characterized in that: the fruit washing machine comprises a feeding device, a surge type fruit washing machine, a blanching softening machine, an air cooling conveyor, a punching device, a conveying buffer device, a sugar permeating production line, a separating conveying trough, a drying production line and a packing device in sequence along a feeding direction, wherein the feeding device is used for introducing raw materials into a production system, the surge type fruit washing machine is used for cleaning and spray-washing fruits, the blanching softening machine is used for carrying out high-temperature blanching sterilization treatment on the fruits, the air cooling conveyor is used for carrying out air-blowing cooling treatment on the fruits while carrying out air-blowing treatment, the punching device is used for punching pulp, the conveying buffer device is used for quantitatively conveying the fruits after punching to the sugar permeating production line, the sugar permeating production line is used for carrying out sugar permeating pulp treatment on the fruits after punching, the separating conveying trough is used for draining redundant syrup on the surface layer of the fruits, and the drying production line is used for drying the fruits after sugar dropping, the packing device is used for bagging and packing the fruits into finished products.
2. A prune production system according to claim 1, wherein: the feeding device comprises a feeding device frame, wherein a vertical hopper and an ascending and conveying mechanism which inclines upwards from right to left are arranged on the feeding device frame, the right section of the ascending and conveying mechanism is positioned below the vertical hopper, the ascending and conveying mechanism comprises an ascending and conveying belt, a transmission assembly and an adjusting assembly, and the ascending and conveying belt is driven to move through the transmission assembly.
3. A prune production system according to claim 1, wherein: the surging type fruit washing machine comprises a surging type fruit washing machine frame, a surging type fruit washing machine box body, a surging type fruit washing machine conveying mechanism, a spraying and washing mechanism and an air supply mechanism, wherein the surging type fruit washing machine box body is arranged on the surging type fruit washing machine frame, the surging type fruit washing machine conveying mechanism comprises a surging type fruit washing machine driving roller and a surging type fruit washing machine driven roller which are fixed on the left side and the right side in the surging type fruit washing machine box body, one end of the surging type fruit washing machine driving roller is provided with a surging type fruit washing machine driving assembly, a surging type fruit washing machine conveying net belt is sleeved between the surging type fruit washing machine driving roller and the surging type fruit washing machine driven roller, surging type fruit washing machine protection plates are arranged on the front side and the rear side of the surging type fruit washing machine conveying net belt, and a surging type fruit washing machine material baffle plate is arranged between the feeding side of the surging type fruit washing machine conveying net belt and the inner wall of the surging type fruit washing machine box body, the conveying mesh belt of the surge type fruit washer sequentially comprises a first horizontal section and a \ "first inclined section along the feeding direction, the bottom of a surge type fruit washer box body below the first horizontal section and the \" first inclined section corresponding to the conveying mesh belt of the surge type fruit washer is provided with a second horizontal section and a \ "second inclined section, and the bottom of the left section of the surge type fruit washer box body is downwards provided with a water outlet of the surge type fruit washer;
the spraying mechanism comprises a spraying mechanism beverage pump, a spraying mechanism water receiving bucket, a spraying mechanism first water pipe, a spraying mechanism second water pipe and a spraying assembly, wherein a water inlet of the spraying mechanism beverage pump is connected with the bottom end of the spraying mechanism water receiving bucket through the spraying mechanism first water pipe, a spraying mechanism filter screen is arranged in the spraying mechanism water receiving bucket, the spraying mechanism water receiving bucket is positioned under a water outlet of the surge type fruit washing machine, the spraying mechanism beverage pump is connected with the spraying assembly through the spraying mechanism second water pipe, a pipeline type filter is arranged on the spraying mechanism second water pipe, the spraying assembly is arranged right above a downstream of a conveying net belt of the surge type fruit washing machine, the spraying assembly comprises a transverse spraying main pipe and a plurality of longitudinal spraying branch pipes, the transverse spraying main pipes are connected with the spraying mechanism second water pipe, and the plurality of spraying branch pipes are arranged at intervals along the length direction of the spraying main pipe, the middle parts of the water spraying branch pipes are communicated with the water spraying main pipe, and a plurality of water outlet holes are uniformly formed in the bottom of each water spraying branch pipe along the length direction of the water spraying branch pipe;
the air supply mechanism comprises an air supply mechanism vortex air pump, an air supply mechanism air pipe and an air outlet assembly, wherein an air outlet of the air supply mechanism vortex air pump is connected with the air outlet assembly through the air supply mechanism air pipe, the air outlet assembly is arranged at the right section inside the surge type fruit washing machine box body and is positioned right below the upper part of a conveyor mesh belt of the surge type fruit washing machine, the air outlet assembly comprises a main longitudinally-arranged air outlet pipe connected with the air supply mechanism air pipe and a plurality of transversely-arranged air outlet branch pipes arranged front and back, the middle parts of the plurality of air outlet branch pipes are communicated with the main air outlet pipe, and the top of the air outlet branch pipe is uniformly provided with a plurality of air outlet.
4. A prune production system according to claim 1, wherein: the blanching softening machine comprises a blanching softening machine frame, a blanching softening machine box body, a blanching softening machine conveying mechanism and a blanching softening machine fan assembly, wherein the blanching softening machine box body is arranged on the blanching softening machine frame, the blanching softening machine conveying mechanism comprises a blanching softening machine main roller and a blanching softening machine driven roller which are fixed at the left side and the right side in the blanching softening machine box body, one end of the blanching softening machine main roller is provided with a blanching softening machine driving assembly, a blanching softening machine conveying net belt is sleeved between the blanching softening machine main roller and the blanching softening machine driven roller, blanching softening machine protective plates are arranged at the front side and the rear side of the blanching softening machine conveying net belt, a blanching softening machine material baffle plate is arranged between the feeding side of the blanching softening machine conveying net belt and the inner wall of the blanching softening machine box body, and the blanching softening machine conveying net belt sequentially comprises a blanching softening net belt conveyor conveying machine conveying belt first horizontal section and a blanching softening machine conveying belt which is a's' blanching softening machine conveying belt along the feeding direction The bottom of the box body of the blanching and softening machine below the first inclined section of the conveying mesh belt of the blanching and softening machine is provided with a second horizontal section of the box body of the blanching and softening machine and a second inclined section of the box body of the blanching and softening machine in a shape of a '\\\' shape;
the lateral wall and the bottom surface of scalding and bleaching softening machine box all are provided with and scald and float softening machine heat preservation, the right side section of the top surface of scalding and bleaching softening machine box upwards is provided with and scalds and floats softening machine feed inlet, it is located the top of scalding and bleaching softening machine striker plate to scald and float softening machine feed inlet, the middle section of the top surface of scalding and bleaching softening machine box is provided with and scalds and floats softening machine apron, it sets up in the left section of the top surface of scalding and bleaching softening machine box to scald and float softening machine fan subassembly, is located immediately and scalds directly over softening machine conveyer belt low reaches, scald and float softening machine fan subassembly and include the scalding and bleaching softening machine pipeline formula centrifugal fan of two front and back symmetrical arrangement.
5. A prune production system according to claim 1, wherein: the air cooling conveyor comprises an air cooling conveyor frame, an air cooling conveyor box body, an air cooling conveyor conveying mechanism and an air cooling conveyor fan assembly, wherein the air cooling conveyor box body is arranged on the air cooling conveyor frame, the air cooling conveyor conveying mechanism comprises an air cooling conveyor active roller and an air cooling conveyor driven roller which are fixed on the left side and the right side of the air cooling conveyor box body, one end of the air cooling conveyor active roller is provided with an air cooling conveyor driving assembly, an air cooling conveyor conveying belt is sleeved between the air cooling conveyor active roller and the air cooling conveyor driven roller, the air cooling conveyor conveying belt is arranged to incline upwards from right to left, air cooling conveyor protective plates are arranged on the front side and the rear side of the air cooling conveyor conveying belt, and air cooling conveyor pedals are arranged on the front side and the rear side of the right section of the air cooling conveyor frame, the air cooling conveyor fan assembly is arranged above the air cooling conveyor conveying belt and fixedly connected with the top surface of the air cooling conveyor box body, the air cooling conveyor fan assembly comprises a plurality of air cooling conveyor pipeline type centrifugal fan sets which are arranged at intervals along the feeding direction of the air cooling conveyor conveying belt, and each air cooling conveyor pipeline type centrifugal fan set comprises two air cooling conveyor pipeline type centrifugal fans which are symmetrically arranged front and back.
6. A prune production system according to claim 1, wherein: the sugar-permeating production line comprises a water treatment device, a sugar mixing device and a vacuum water-permeating unit, wherein the water treatment device sequentially comprises a first water storage tank, a first filtering tank, a second filtering tank, a reverse osmosis machine and a second water storage tank from left to right, the first water storage tank, the first filtering tank, the second filtering tank, the reverse osmosis machine and the second water storage tank are sequentially connected through a water treatment device pipeline, and a water treatment device butterfly valve is arranged on the water treatment device pipeline;
join in marriage sugared device and include that syrup circulation jar, two parallelly connected syrup test tank, two parallelly connected sugar mixing slurry tank, three parallelly connected infiltration stain syrup storage tank, plate heat exchanger, change sugar jar, water powder mix the machine, connect through the first pipeline order of join in marriage sugared device between syrup circulation jar, syrup test tank, sugar mixing slurry tank and the infiltration stain syrup storage tank, plate heat exchanger, change sugar jar, water powder mix and connect through the second pipeline order of join in marriage sugared device between machine and the sugar mixing slurry tank, and join in marriage sugared device second pipeline and the first pipeline of the sugar mixing device between syrup test tank and the sugar mixing slurry tank and be linked together, all be provided with on first pipeline of the sugar mixing device between syrup circulation jar and the syrup test tank, the first pipeline of the sugar mixing device between syrup test tank and the sugar mixing slurry tank and the infiltration stain syrup storage tank and join in marriage the first pipeline of the sugar mixing device and be provided with join in marriage sugared device The sugar mixing device comprises a sugar device first constant pressure pump, wherein a first pipeline of the sugar mixing device between a syrup circulating tank and a syrup testing tank and a first pipeline of the sugar mixing device between a sugar mixing slurry tank and an impregnation syrup storage tank are also provided with two parallel filters, and a second constant pressure pump of the sugar mixing device is arranged on a second pipeline of the sugar mixing device between a sugar dissolving tank and a water-powder mixing machine;
the vacuum impregnation unit comprises an impregnation unit and a vacuum unit, the impregnation unit is connected with the vacuum unit through a vacuum air pipe, the impregnation unit comprises a vacuum impregnation unit frame which is transversely arranged, two rows of vacuum impregnation pot groups are arranged on the vacuum impregnation unit frame, the two rows of vacuum impregnation pot groups are symmetrically arranged front and back, each row of vacuum impregnation pot group comprises six vacuum impregnation pots which are arranged along the length direction of the vacuum impregnation unit frame at intervals, a vacuum impregnation unit pedal arranged along the length direction of the vacuum impregnation unit frame is arranged between the two rows of vacuum impregnation pot groups, and a ladder is arranged on the right side of the vacuum impregnation unit frame;
the vacuum impregnation pot comprises a vacuum impregnation pot body, the vacuum impregnation pot body sequentially comprises a semicircular section, a cylindrical section and a conical section with a gradually reduced caliber from top to bottom, the top of the vacuum impregnation pot body is provided with a vacuum ball valve, a vacuum meter, an adjusting valve, a vacuum impregnation unit butterfly valve and a vacuum impregnation pot feed inlet, the vacuum impregnation pot feed inlet is connected with a vacuum impregnation unit conversion tube plate through a vacuum impregnation pot feed pipe, the bottom of the vacuum impregnation pot body is downwards provided with a vacuum impregnation pot discharge port, the bottom of the vacuum impregnation pot discharge port is downwards provided with a vacuum impregnation pot discharge pipe, the connection part of the vacuum impregnation pot discharge pipe and the vacuum impregnation pot discharge port is provided with a turbine butterfly valve, vacuum impregnation unit collection tracks are arranged under two rows of vacuum impregnation pot groups, and the bottom of the vacuum impregnation unit collection tracks is connected with a plurality of sugar-permeating branch pipes, the other ends of the sugar-permeating branch pipes are communicated with a sugar-permeating main circulating pipe, and the other end of the sugar-permeating main circulating pipe is connected with a syrup circulating tank.
7. A prune production system according to claim 1, wherein: the separation conveying trough comprises a separation conveying trough rack, a separation conveying trough body and a separation conveying trough conveying mechanism, wherein the separation conveying trough body is arranged on the separation conveying trough rack, the separation conveying trough body sequentially comprises a separation conveying trough left chamber and a separation conveying trough right chamber along the feeding direction, the separation conveying trough left chamber is communicated with the separation conveying trough right chamber, the length of the separation conveying trough left chamber is far greater than that of the separation conveying trough right chamber, the separation conveying trough conveying mechanism comprises a separation conveying trough first conveying assembly, a separation conveying trough second conveying assembly, a separation conveying trough driving assembly and a separation conveying trough transmission assembly, the separation conveying trough first conveying assembly is arranged in the separation conveying trough left chamber, and the separation conveying trough second conveying assembly is arranged in the separation conveying trough right chamber;
the first separation conveying trough conveying assembly comprises a first driving roller of a longitudinally arranged separation conveying trough and a first driven roller of the longitudinally arranged separation conveying trough, two ends of the first driven roller of the separation conveying trough are mounted at the middle section of the feeding side of a left cavity of the separation conveying trough through first hanger seats of the downwardly arranged separation conveying trough, the first driving roller of the separation conveying trough is mounted at the left lower section of a right cavity of the separation conveying trough through first bearing seats of the separation conveying trough, and a first conveying mesh belt of the separation conveying trough, which inclines downwards from left to right, is sleeved between the first driven roller of the separation conveying trough and the first driving roller of the separation conveying trough;
the second conveying component of the separation conveying trough comprises a second driving roller of the separation conveying trough which is longitudinally arranged and a second driven roller of the separation conveying trough which is longitudinally arranged, the second driven roller of the separation conveying trough is arranged below the first driving roller of the separation conveying trough in a right inclined manner, two ends of the second driven roller of the separation conveying trough are installed on the bottom surface of the left section of the right cavity of the separation conveying trough through a second bearing seat of the separation conveying trough, two ends of the second driving roller of the separation conveying trough are installed on the upper section of the discharge side of the right cavity of the separation conveying trough through a spherical bearing of the separation conveying trough, a second conveying mesh belt of the separation conveying trough which is inclined upwards from left to right is sleeved between the second driven roller of the separation conveying trough and the second driving roller of the separation conveying trough, and the inclination of the second conveying mesh belt of the separation conveying trough is larger than the inclination of the first conveying mesh belt of the separation;
the separation conveying groove driving assembly is arranged below the separation conveying groove second conveying assembly, the separation conveying groove transmission assembly comprises a separation conveying groove first driving wheel, a separation conveying groove first driven wheel, a separation conveying groove second driving wheel and a separation conveying groove second driven wheel, the first driving wheel of the separation conveying groove and the second driving wheel of the separation conveying groove are connected with the output end of the separation conveying groove driving component, the first driven wheel of the separation conveying groove is arranged at the front end of the first driving roller of the separation conveying groove, the second driven wheel of the separation conveying groove is arranged at the front end of the second driving roller of the separation conveying groove, a first synchronous belt of the separation conveying groove is sleeved between the first driving wheel of the separation conveying groove and the first driven wheel of the separation conveying groove, and a second synchronous belt of the separation conveying groove is sleeved between the second driving wheel of the separation conveying groove and the second driven wheel of the separation conveying groove.
8. A prune production system according to claim 1, wherein: the drying production line sequentially comprises a sugar washing device, a sorting and conveying device, an oil immersion device, a drying production line air cooling conveying device, a drying production line branch conveying device and a drying device along the feeding direction of the drying production line,
the sugar washing device comprises a sugar washing device frame, a sugar washing device box body and a sugar washing device conveying mechanism, the sugar washing device box body is arranged on the sugar washing device frame, the sugar washing device conveying mechanism sequentially comprises a first sugar washing device conveying component and a second sugar washing device conveying component along the feeding direction of the sugar washing device conveying mechanism, the first sugar washing device conveying component comprises a first sugar washing device driving roller and a first sugar washing device driven roller which are fixed on the sugar washing device box body, a first sugar washing device conveying belt is sleeved between the first sugar washing device driving roller and the first sugar washing device driven roller, the first sugar washing device conveying belt is upwards inclined along the feeding direction, the second sugar washing device conveying component comprises a second sugar washing device driving roller and a second sugar washing device driven roller which are fixed on the sugar washing device box body, a second sugar washing device conveying belt is sleeved between the second sugar washing device driving roller and the second sugar washing device driven roller, the second conveying belt of the sugar washing device inclines upwards along the feeding direction, the conveying mechanism of the sugar washing device further comprises a driving component of the sugar washing device and a transmission component of the sugar washing device, and the driving component of the sugar washing device drives the first driving roller of the sugar washing device and the second driving roller of the sugar washing device to rotate simultaneously through the transmission component of the sugar washing device;
the picking and conveying device comprises a picking and conveying device rack, a picking and conveying device conveying mechanism and a picking and conveying device collecting groove, wherein the picking and conveying device conveying mechanism comprises a picking and conveying device driving roller and a picking and conveying device driven roller which are fixed on the picking and conveying device rack, one ends of the picking and conveying device driving roller and the picking and conveying device driven roller are provided with a picking and conveying device driving assembly, a picking and conveying device conveying mesh belt is sleeved between the picking and conveying device driving roller and the picking and conveying device driven roller, and the picking and conveying device collecting groove is arranged below the picking and conveying device conveying mesh belt and is fixed on the picking and conveying device rack;
the immersion oil device comprises an immersion oil device frame, an immersion oil device box body and an immersion oil device conveying mechanism, wherein the immersion oil device box body is arranged on the immersion oil device frame, the immersion oil device conveying mechanism comprises an immersion oil device driving roller and an immersion oil device driven roller which are fixed in the immersion oil device box body, one end of the immersion oil device driving roller is provided with a driving assembly, an immersion oil device conveying belt is sleeved between the immersion oil device driving roller and the immersion oil device driven roller, the immersion oil device conveying belt sequentially comprises an immersion oil device conveying belt horizontal section and an immersion oil device conveying belt inclined section which is inclined upwards along the feeding direction, the immersion oil device box body comprises an immersion oil device box body horizontal section and an immersion oil device box body inclined section, and the immersion oil device box body horizontal section and the immersion oil device box body inclined section are respectively corresponding to the immersion oil device conveying belt horizontal section and the immersion oil device conveying belt inclined section, the inclination of the inclined section of the conveying belt of the oil immersion device is greater than that of the inclined section of the box body of the oil immersion device;
the drying production line air-cooled conveying device comprises a drying production line air-cooled conveying device rack, a drying production line air-cooled conveying device box body, a drying production line air-cooled conveying device conveying mechanism and a drying production line air-cooled conveying device air supply mechanism, wherein the drying production line air-cooled conveying device box body is inclined upwards along the feeding direction and is arranged on the drying production line air-cooled conveying device rack, the drying production line air-cooled conveying device conveying mechanism comprises a drying production line air-cooled conveying device driving roller and a drying production line air-cooled conveying device driven roller which are fixed in the drying production line air-cooled conveying device box body, one end of the drying production line air-cooled conveying device driving roller is provided with a drying production line air-cooled conveying device driving assembly, and a drying production line air-cooled conveying device conveying belt is sleeved between the drying production line air-cooled conveying device driving roller and the drying production line air-cooled conveying device, the drying production line air-cooled conveying device comprises a drying production line air-cooled conveying device conveying belt, a drying production line air-cooled conveying device box body, a drying production line air-cooled conveying device air supply mechanism and a drying production line air-cooled conveying device air supply mechanism, wherein the drying production line air-cooled conveying device air supply mechanism comprises a drying production line air-cooled conveying device air cooler and a drying production line air-cooled conveying device air supply assembly;
the drying production line shunt conveying device comprises a drying production line shunt conveying device rack, a first drying production line shunt conveying device conveying mechanism, a second drying production line shunt conveying device conveying mechanism and a third drying production line shunt conveying device conveying mechanism are arranged on the drying production line shunt conveying device rack, the first drying production line shunt conveying device conveying mechanism, the second drying production line shunt conveying device conveying mechanism and the third drying production line shunt conveying device conveying mechanism are arranged from back to front, the first drying production line shunt conveying device conveying mechanism is inclined upwards along the feeding direction, the second drying production line shunt conveying device conveying mechanism is parallel to the horizontal plane direction, the third drying production line shunt conveying device conveying mechanism is inclined downwards along the feeding direction, the first drying production line shunt conveying device conveying mechanism, the second drying production line shunt conveying device conveying mechanism and the third drying production line conveying device conveying mechanism are arranged in parallel to the horizontal plane direction, and the first, The feeding ends of the second conveying mechanism of the branched conveying device of the drying production line and the third conveying mechanism of the branched conveying device of the drying production line are positioned below the discharging end of the air-cooled conveying device of the drying production line,
the first conveying mechanism of the drying production line shunt conveying device comprises a driving roller of the drying production line shunt conveying device and a driven roller of the drying production line shunt conveying device, a first driving component of the drying production line shunt conveying device is arranged at one end of the driving roller of the drying production line shunt conveying device, a first conveying mechanism conveying belt of the drying production line shunt conveying device is sleeved between the driving roller of the drying production line shunt conveying device and the driven roller of the drying production line shunt conveying device, and the first conveying mechanism of the drying production line shunt conveying device, the second conveying mechanism of the drying production line shunt conveying device and the third conveying mechanism of the drying production line shunt conveying device are identical in structure;
the drying production line shunt conveyor comprises a drying production line shunt conveyor driving roller and a drying production line shunt conveyor driven roller, wherein a transverse-arrangement drying production line shunt conveyor buffering mechanism is arranged below the discharge end of a first drying production line shunt conveyor conveying mechanism, a second drying production line shunt conveyor conveying mechanism and a third drying production line shunt conveyor conveying mechanism, the drying production line shunt conveyor buffering mechanism comprises a drying production line shunt conveyor buffering mechanism driving roller and a drying production line shunt conveyor buffering mechanism driven roller, one end of the drying production line shunt conveyor buffering mechanism driving roller is provided with a drying production line shunt conveyor buffering mechanism driving assembly, a drying production line shunt conveyor buffering mechanism conveying belt is sleeved between the drying production line shunt conveyor buffering mechanism driving roller and the drying production line shunt conveyor buffering mechanism driven roller, and a drying production line shunt conveyor buffering mechanism conveying belt is arranged above the feed end of the drying production line shunt conveyor buffering mechanism conveying belt The buffer mechanism of the road conveying device is connected with the hopper;
the bottom parts of the first conveying mechanism of the drying production line branch conveying device, the second conveying mechanism of the drying production line branch conveying device, the third conveying mechanism of the drying production line branch conveying device and the buffering mechanism of the drying production line branch conveying device are respectively provided with a drying production line branch conveying device brush roller;
the drying device comprises a drying device rack, a first drying device conveying mechanism, a second drying device conveying mechanism and a third drying device conveying mechanism are sequentially arranged on the drying device rack from top to bottom, the first drying device conveying mechanism, the second drying device conveying mechanism and the third drying device conveying mechanism are identical in structure, the right sections, namely the feeding sections, of the first drying device conveying mechanism, the second drying device conveying mechanism and the third drying device conveying mechanism are respectively positioned below the discharging sections of the three branch conveying device buffering mechanisms of the drying production line, the middle sections and the left sections of the first drying device conveying mechanism, the second drying device conveying mechanism and the third drying device conveying mechanism are covered with a drying device box body, the drying device box body is fixed on the drying device rack, and a drying device steam pipeline assembly is arranged above the drying device box body, the drying device steam pipeline component comprises a drying device steam main pipe and a plurality of drying device steam branch pipes, one end of the drying device steam main pipe is connected with a heat source, the top ends of the plurality of drying device steam branch pipes are connected with the drying device steam main pipe, the bottom ends of the plurality of drying device steam branch pipes are connected with the drying device box body, the top surface of the drying device box body is provided with a plurality of drying device moisture exhaust fans at intervals along the length direction, the top surface of the drying device box body is also provided with a first drying device circulating fan, the bottom surface of the drying device box body is provided with a plurality of second drying device circulating fans along the length direction of the drying device box body, the first drying device circulating fan and the second drying device circulating fans are connected with a heat source through a drying device circulating pipeline, and drying device radiators which are vertically staggered are arranged on the front side wall and the rear side wall of the drying device box body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920318691.8U CN210043124U (en) | 2019-03-14 | 2019-03-14 | Prune production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920318691.8U CN210043124U (en) | 2019-03-14 | 2019-03-14 | Prune production system |
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| CN210043124U true CN210043124U (en) | 2020-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920318691.8U Expired - Fee Related CN210043124U (en) | 2019-03-14 | 2019-03-14 | Prune production system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109874901A (en) * | 2019-03-14 | 2019-06-14 | 江阴市盛田机械制造有限公司 | Prune production system |
| CN111449161A (en) * | 2020-05-09 | 2020-07-28 | 金果园老农（北京）食品股份有限公司 | Sugar solution, production process for preparing seedless prune preserves by using sugar solution and seedless prune preserves |
| CN111449162A (en) * | 2020-05-09 | 2020-07-28 | 金果园老农（北京）食品股份有限公司 | Preserved prune and production process thereof |
-
2019
- 2019-03-14 CN CN201920318691.8U patent/CN210043124U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109874901A (en) * | 2019-03-14 | 2019-06-14 | 江阴市盛田机械制造有限公司 | Prune production system |
| CN109874901B (en) * | 2019-03-14 | 2024-02-06 | 江阴市盛田机械制造有限公司 | Prune production system |
| CN111449161A (en) * | 2020-05-09 | 2020-07-28 | 金果园老农（北京）食品股份有限公司 | Sugar solution, production process for preparing seedless prune preserves by using sugar solution and seedless prune preserves |
| CN111449162A (en) * | 2020-05-09 | 2020-07-28 | 金果园老农（北京）食品股份有限公司 | Preserved prune and production process thereof |
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