CN218507748U

CN218507748U - Lutein ester poria cocos fermentation equipment

Info

Publication number: CN218507748U
Application number: CN202222365870.1U
Authority: CN
Inventors: 赵海瑛; 谢文超; 李腾; 康欣
Original assignee: North China Pharmaceutical Hebei Huawei Health Industry Co ltd
Current assignee: North China Pharmaceutical Hebei Huawei Health Industry Co ltd
Priority date: 2022-09-06
Filing date: 2022-09-06
Publication date: 2023-02-21
Anticipated expiration: 2032-09-06

Abstract

The utility model relates to a lutein ester poria cocos fermentation equipment, which comprises a fermentation tank, a control box, and a pressure control part, a stirring part and a PH adjusting part which are respectively arranged on the fermentation tank and electrically connected with the control box, wherein the pressure control part comprises a pressure relief pipe, an air pressure sensor and a pressure relief pump, the pressure relief pump is arranged outside the fermentation tank, one end of the pressure relief pipe is connected with an air inlet of the pressure relief pump, the other end of the pressure relief pipe extends into the fermentation tank and is hermetically connected with the fermentation tank, the pressure relief pipe is provided with a one-way solenoid valve A, the air pressure sensor is arranged in the fermentation tank, and the pressure relief pump, the one-way solenoid valve A and the air pressure sensor are all electrically connected with the control box; stirring portion includes the stirring piece that stirring actuating mechanism is connected with its transmission, the stirring piece is wavy disc, the surperficial filtration pore that link up that evenly is provided with supplementary stirring, the centre of a circle department of stirring piece is fixed stirring actuating mechanism is last, personally submits 0 to 15 contained angle with the level.

Description

Lutein ester poria cocos fermentation equipment

Technical Field

The utility model belongs to the technical field of health products fermentation, a fermentation equipment is related to, especially relate to a lutein ester indian bread fermentation equipment.

Background

The lutein ester is an important carotenoid fatty acid ester, has oxidation resistance, and can supplement the pigment density of yellow spots in the macular region of the retina of human eyes, protect the yellow spots, promote the development of the yellow spots and eliminate excessive free radicals in the human eyes so as to relieve the damage of oxidation stress and blue light to the eyes after being taken; the tuckahoe has sweet and mild taste, enters heart, lung and spleen channels, and the lutein ester and the tuckahoe have the effects of excreting dampness and promoting diuresis, strengthening spleen and stomach, clearing away heart-fire and improving eyesight, and calming the nerves and calming the heart when being taken in combination, thereby being a good nursing product in wet seasons in spring and summer.

In order to meet the market demand, a health-care medicine mainly comprising lutein ester and poria cocos needs to be produced, meanwhile, in order to improve the taste of the lutein ester and poria cocos products and improve the absorption effect of the lutein ester and poria cocos products, the lutein ester and the poria cocos need to be purified and concentrated to prepare a paste formula, and in the paste preparation process, in order to enable the paste to be absorbed by a human body more easily, the decocted and purified mixed liquid of the lutein ester and the poria cocos needs to be fermented.

The fermentation is to incompletely oxidize organic matters through anaerobic respiration of microorganisms, oxidation products are mainly carbon dioxide and ethanol, the ethanol can be converted into ester by other organic acids, the ester is an important source of the flavor of a fermentation product, in order to control the fermented flavor of lutein ester poria cocos and improve the fermentation speed of a lutein ester and poria cocos mixed solution, the temperature and the pH value in the fermentation process of the product and the air content and the air pressure in fermentation equipment are strictly controlled, and the conventional health-care medicine fermentation equipment is complex in structure, large in material usage amount and high in manufacturing cost, and cannot well control the fermentation environment and the fermentation speed, so that equipment suitable for lutein ester poria cocos fermentation is necessarily provided, and the problems are solved.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a lutein ester indian bread fermentation equipment to solve among the prior art structure complicated, can not control the fermentation environment well in order to guarantee lutein ester indian bread flavor, can not accelerate the technical problem of fermentation.

In order to achieve the above purpose, the technical scheme adopted by the utility model is that:

a lutein ester poria cocos fermentation device comprises a fermentation tank, a control box, a pressure control part, a stirring part and a PH adjusting part, wherein the pressure control part, the stirring part and the PH adjusting part are respectively arranged on the fermentation tank and electrically connected with the control box;

stirring portion includes the stirring piece that stirring actuating mechanism is connected with its transmission, the stirring piece is wavy disc, the surface evenly is provided with the filtration pore that link up of supplementary stirring, the centre of a circle department detachably of stirring piece is fixed stirring actuating mechanism is last, personally submits 0 to 15 contained angles with the level.

The fermentation tank comprises a tank body and a top cover, wherein a sealing gasket is arranged between the top cover and the tank body, and the pressure relief pump and the pressure relief pipe are arranged on the top cover.

The stirring driving mechanism comprises a driving motor and a stirring shaft, the driving motor is positioned outside the fermentation tank, one end of the stirring shaft is in transmission connection with the driving motor, the other end of the stirring shaft extends into the fermentation tank and is fixed with the stirring sheet, the stirring shaft is connected with the fermentation tank through a sealing bearing, and the driving motor is electrically connected with the control box.

The PH adjusting part is arranged at the upper end of the fermentation tank and comprises a liquid storage bottle, a guide pipe, a self-sealing pipe, a PH detector and a one-way electromagnetic valve B, and the liquid storage bottle and the guide pipe are of an integrated structure and are arranged outside the fermentation tank;

the self-sealing pipe is S-shaped, the liquid inlet end of the self-sealing pipe extends from the bottom surface of the top cover to the top surface of the top cover and is in sealing connection with the liquid outlet end of the guide pipe, and the liquid outlet end of the self-sealing pipe is positioned below the top cover;

the one-way electromagnetic valve B is arranged at the liquid inlet end of the self-sealing pipe and positioned outside the fermentation tank, and the one-way electromagnetic valve B is electrically connected with the control box;

the PH detector sets up on the lateral wall of the jar body, the data transmission end of PH detector with the control part electricity is connected.

Be provided with level sensor on the lateral wall of the jar body, level sensor's place highly is located between baroceptor and the PH detector, the air inlet of pressure release pipe with the place level of the liquid outlet from the sealing tube all is higher than level sensor's place level.

Be provided with on the top cap and annotate the liquid mouth, it is provided with rather than being the sealed lid that can dismantle sealing connection to annotate liquid mouth department, it is provided with filtering mechanism in the liquid mouth to annotate.

It still includes accuse temperature portion, accuse temperature portion includes heating mechanism and temperature sensor, temperature sensor sets up on the lateral wall of fermentation cylinder, the place level is less than level sensor's place level, heating mechanism sets up the bottom of fermentation cylinder, heating mechanism and temperature sensor all with electricity is connected between the control box.

A liquid outlet is arranged at the bottom of the stirring tank, and a liquid outlet pipe and a liquid outlet valve are arranged at the liquid outlet.

Adopt the produced beneficial effect of above-mentioned technical scheme to lie in:

the utility model provides a lutein ester indian bread fermentation equipment is through setting up the stirring piece into wavy, and sets up the filtration pore on its surface to with its setting in the fermentation cylinder bottom, effectively shortened the length of (mixing) shaft on the basis of guaranteeing stirring effect, set up simultaneously and be 0 to 15 contained angles between stirring piece and the horizontal plane. The stirring effect can be further ensured, so that the paste body prepared by decocting the lutein ester and the poria cocos in the tank body can be uniformly and fully fermented; the S-shaped design of the self-sealing pipe in the PH adjusting part can automatically seal when the regulator is stopped being added into the fermentation tank, so that air is prevented from entering the fermentation tank from the guide pipe, and the sealing property of the fermentation tank is improved;

the pressure control part is arranged to discharge excessive carbon dioxide in the fermentation tank in the continuous fermentation process, so that the air pressure in the fermentation tank is ensured to be within a specified range, and the influence of too high air pressure in the fermentation tank on the taste and flavor of the fermented lutein ester poria cocos due to too fast fermentation in the fermentation process can be effectively avoided.

Set up accuse temperature portion, can carry out the constant temperature heating to the fermentation cylinder when operational environment temperature is lower, the temperature of the material in the fermentation cylinder is guaranteed in best fermentation temperature to cooperation stirring portion, can also guarantee the effect of fermentation when guaranteeing fermentation speed to guarantee the taste and the flavor of the product of fermentation.

The utility model discloses simple structure, the material consumes the volume for a short time, has effectively reduced equipment cost, simultaneously, still through leakproofness, control fermentation cylinder internal gas pressure and the stirring homogeneity between improvement each part and the fermentation cylinder, can be to fermentation environment and fermentation speed strict control to can effectively improve the taste and the quality of the lutein ester indian bread product that ferment out, with low costs, effectual, be favorable to responding to the popularization on health care medicine fermentation production line.

Drawings

Fig. 1 is a schematic view of the internal structure of the present invention;

FIG. 2 is a top view of the stirring plate of the present invention;

the symbols in the figure illustrate: 101. the jar body, 102, the top cap, 2, the control box, 21, the mount pad, 3, the pressure release pipe, 4, baroceptor, 5, the pressure release pump, 6, one-way solenoid valve A,7, the stirring piece, 8, the (mixing) shaft, 9, driving motor, 10, the stock solution bottle, 11, the pipe, 12, from the sealing tube, 13, the PH detector, 14, one-way solenoid valve B,15, level sensor, 16, annotate the liquid mouth, 17, sealed lid, 18, filter mechanism, 19, the constant temperature heating stick, 20, temperature sensor, 21, the drain pipe, 22, the drain valve, 23, the filtration pore.

Detailed Description

For a better understanding of the objects, structure and function of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings.

As shown in fig. 1 and 2, the utility model provides a lutein ester indian bread fermentation equipment, it includes the fermentation cylinder, control box 2, and set up respectively on the fermentation cylinder, with the pressure control portion that 2 electricity of control box are connected, stirring portion and PH regulating part, in this embodiment, for improve equipment's degree of automation, make its working condition that can each part of automatic control in fermentation process, the controller of selection control box 2 is the PLC controller, control box 2 sets up through mount pad 21 outside the fermentation cylinder, pressure control portion is used for adjusting the atmospheric pressure in the fermentation cylinder, including pressure release pipe 3, baroceptor 4, pressure release pump 5 sets up outside the fermentation cylinder, pressure release pipe 3 one end is connected with pressure release pump 5's air inlet, the other end stretch into the fermentation cylinder, with between the fermentation cylinder sealing connection, be provided with one-way solenoid valve A6 on the pressure release pipe 3, baroceptor 4 sets up in the fermentation cylinder, pressure release pump 5, one-way solenoid valve A6 and baroceptor 4 all with control box 2 electricity are connected. The atmospheric pressure scope of input fermentation cylinder in the PLC controller, detect that fermentation cylinder internal gas pressure surpasss the highest atmospheric pressure value when baroceptor 4, pressure release pump 5 starts, and one-way solenoid valve A6 opens, and pressure release pump 5 takes the gas in the fermentation cylinder out the fermentation cylinder through pressure release pipe 3, and when the minimum atmospheric pressure value of input in the fermentation cylinder internal gas pressure reachs the PLC controller, pressure release pump 5 stop work, and simultaneously, one-way solenoid valve A6 closes, seals pressure release pipe 3.

In addition, the stirring part comprises a stirring driving mechanism and a stirring sheet 7 in transmission connection with the stirring driving mechanism, the stirring sheet 7 is a wavy disc, the surface of the stirring sheet is uniformly provided with through filtering holes 23 for assisting in stirring, and the circle center of the stirring sheet 7 is fixed on the stirring driving mechanism and forms an included angle of 0-15 degrees with the horizontal plane; stirring actuating mechanism includes driving motor 9 and (mixing) shaft 8, driving motor 9 is located outside the fermentation cylinder, the one end of (mixing) shaft 8 with driving motor 9 transmission is connected, the other end stretch into in the fermentation cylinder, with stirring piece 7 is fixed, the (mixing) shaft 8 with connect through sealed bearing between the fermentation cylinder, driving motor 9 with the electricity is connected between the control box 2.

Set up stirring piece 7 into wavy disc, can be at 7 rotatory in-process on stirring piece, increase the area of contact of stirring piece 7 and material, thereby improve and mix efficiency, guarantee that the material can evenly ferment under the stirring of stirring portion, the contained angle that sets up between stirring piece 7 and the horizontal plane in this embodiment is 5, can further improve the stirring effect of material, guarantee the homogeneity of material fermentation, and set up filtration pore 23 on stirring piece 7, can be at the rotatory in-process of stirring piece 7 partial material of infiltration, thereby reduce the resistance that stirring piece 7 received at the stirring in-process.

In addition, for convenient installation and operation, the fermentation tank is divided into a tank body 101 and a top cover 102, one side of the top cover 102 is hinged with the tank body 101, the other side of the top cover 102 is overlapped on the tank body 101, a sealing gasket is arranged between the top cover 102 and the tank body 101 for ensuring sealing, and the pressure relief pump 5 and the pressure relief pipe 3 are both arranged on the top cover 102. In order to facilitate the discharge of the material from the fermentation tank after the fermentation is completed, in this embodiment, a liquid outlet is provided at the bottom of the stirring tank, and a liquid outlet pipe 21 and a liquid outlet valve 22 are provided at the liquid outlet.

Further, the PH adjusting part is arranged at the upper end of the fermentation tank and comprises a liquid storage bottle 10, a guide pipe 11, a self-sealing pipe 12, a PH detector 13 and a one-way electromagnetic valve B14, the liquid storage bottle 10 and the guide pipe 11 are of an integrated structure and are arranged outside the fermentation tank, the self-sealing pipe 12 is in an S shape, a liquid inlet end of the self-sealing pipe 12 extends from the bottom surface of the top cover 102 to the top surface of the top cover 102 and is in sealing connection with a liquid outlet end of the guide pipe 11, and the liquid outlet end is positioned below the top cover 102; the self-sealing pipe 12 is further automatically sealed when stopping adding the regulator into the fermentation tank, so that air is prevented from entering the fermentation tank from the guide pipe 11, the sealing performance of the fermentation tank is improved, meanwhile, the liquid outlet of the self-sealing pipe 12 is close to the hinged end of the top cover 102 and the tank body 101, and when the top cover 102 is opened, the regulator remaining in the self-sealing pipe 12 is poured into the tank body 101, so that spilling is avoided.

The one-way electromagnetic valve B14 is arranged at the liquid inlet end of the self-sealing pipe 12 and is positioned outside the fermentation tank, and the one-way electromagnetic valve B14 is electrically connected with the control box 2; the PH detector 13 is arranged on the side wall of the tank body 101, and the data transmission end of the PH detector 13 is electrically connected with the control part.

To the PH value scope of the interior material of input jar body 101 in the PLC controller, the PH value of the interior material of PH detector 13 real time monitoring jar body 101, when the PH value that PH detector 13 detected the material exceeded the scope, controller control one way solenoid valve B14 opened and injects the regulator into jar body 101, and stirring portion and PH detector 13 continue to work simultaneously, and after detecting jar internal 101 interior PH value arrival regulation within range, PLC controller control one way solenoid valve B14 closed.

Further, for the volume of convenient control injected material into jar body 101, the top surface of guaranteeing the material of pouring into is less than baroceptor 4's place plane, be provided with level sensor 15 on jar body 101's the lateral wall, level sensor 15's place highly is located between baroceptor 4 and the PH detector 13, the air inlet of pressure release pipe 3 with the place level of the liquid outlet from the sealing tube 12 all is higher than level sensor 15's place level.

Further, be provided with on the top cap 102 and annotate liquid mouth 16, annotate liquid mouth 16 department and be rather than being the sealed lid 17 that can dismantle sealing connection, thereby keep sealed in the fermentation process and avoid the air that contains oxygen to get into jar body 101, guarantee the fermentation effect, simultaneously, in order to avoid annotating the material and wrap up with dregs of a decoction and pour into jar body 101, annotate the liquid mouth 16 and be provided with filter mechanism 18, in this embodiment, set up filter mechanism 18 and be the basket type filter screen.

Furthermore, in order to prevent the lutein ester poria cocos fermentation equipment from being affected by the outside air temperature in the fermentation process and ensure that the materials are fermented at the proper temperature all the time, the fermentation equipment in the embodiment further comprises a temperature control part, wherein the temperature control part comprises a heating mechanism and a temperature sensor 20, in the embodiment, the heating mechanism is selected to be a constant temperature heating rod 19 and is arranged at the bottom of the fermentation tank, the temperature sensor 20 is arranged on the side wall of the fermentation tank and is lower than the level of the liquid level sensor 15, and the heating mechanism and the temperature sensor 20 are electrically connected with the control box 2. Under the combined action of temperature control portion and stirring portion, can guarantee the even constant temperature fermentation of the interior material of jar body 101 to guarantee the fermentation effect.

Finally, for guaranteeing the sealed effect of jar body 101, avoid the fermentation process in, the air admission jar body 101 in, the equal sealed setting in the junction of the part in pressure control portion, stirring portion, PH regulating part and the accuse temperature portion and fermentation cylinder in this embodiment.

It is to be understood that the present invention has been described with reference to certain embodiments and that various changes or equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention as defined by the appended claims. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application are intended to be covered by the present invention.

Claims

1. A lutein ester poria cocos fermentation equipment is characterized in that: the fermentation tank pressure control device comprises a fermentation tank, a control box (2), and a pressure control part, a stirring part and a PH adjusting part which are respectively arranged on the fermentation tank and electrically connected with the control box (2), wherein the pressure control part comprises a pressure relief pipe (3), an air pressure sensor (4) and a pressure relief pump (5), the pressure relief pump (5) is arranged outside the fermentation tank, one end of the pressure relief pipe (3) is connected with an air inlet of the pressure relief pump (5), the other end of the pressure relief pipe extends into the fermentation tank and is hermetically connected with the fermentation tank, a one-way electromagnetic valve A (6) is arranged on the pressure relief pipe (3), the air pressure sensor (4) is arranged in the fermentation tank, and the pressure relief pump (5), the one-way electromagnetic valve A (6) and the air pressure sensor (4) are all electrically connected with the control box (2);

stirring portion is including stirring piece (7) that stirring actuating mechanism is connected with its transmission, stirring piece (7) set up fermentation tank bottom, be wavy disc, surface evenly are provided with filtration pore (23) that link up of supplementary stirring, the centre of a circle department detachably of stirring piece (7) is fixed stirring actuating mechanism is last, personally submits 0 to 15 contained angle with the level.

2. The apparatus for fermenting lutein ester with poria cocos as claimed in claim 1, wherein: the fermentation tank comprises a tank body (101) and a top cover (102), a sealing gasket is arranged between the top cover (102) and the tank body (101), and the pressure relief pump (5) and the pressure relief pipe (3) are arranged on the top cover (102).

3. The lutein ester poria cocos fermentation equipment according to claim 2, wherein: stirring actuating mechanism includes driving motor (9) and (mixing) shaft (8), driving motor (9) are located outside the fermentation cylinder, the one end of (mixing) shaft (8) with driving motor (9) transmission is connected, the other end stretch into in the fermentation cylinder, with stirring piece (7) are fixed, (mixing) shaft (8) with connect through sealed bearing between the fermentation cylinder, driving motor (9) with the electricity is connected between control box (2).

4. The apparatus for fermenting lutein ester with poria cocos as claimed in claim 2, wherein: the PH adjusting part is arranged at the upper end of the fermentation tank and comprises a liquid storage bottle (10), a guide pipe (11), a self-sealing pipe (12), a PH detector (13) and an electromagnetic valve, wherein the liquid storage bottle (10) and the guide pipe (11) are of an integrated structure and are arranged outside the fermentation tank;

the self-sealing pipe (12) is S-shaped, the liquid inlet end of the self-sealing pipe (12) extends from the bottom surface of the top cover (102) to the top surface of the top cover (102) and is connected with the liquid outlet end of the conduit (11) in a sealing way, and the liquid outlet end is positioned below the top cover (102);

the electromagnetic valve is arranged at the liquid inlet end of the self-sealing pipe (12) and positioned outside the fermentation tank, and the electromagnetic valve is electrically connected with the control box (2);

PH detector (13) set up on the lateral wall of jar body (101), the data transmission end of PH detector (13) with the control part electricity is connected.

5. The lutein ester poria cocos fermentation equipment according to claim 4, wherein: be provided with level sensor (15) on the lateral wall of jar body (101), the place height of level sensor (15) is located between baroceptor (4) and PH detector (13), the air inlet of pressure release pipe (3) with the place level of the liquid outlet from sealing tube (12) all is higher than the place level of level sensor (15).

6. The lutein ester poria cocos fermentation equipment according to claim 2, wherein: the top cover (102) is provided with a liquid injection port (16), a sealing cover (17) which is detachably and hermetically connected with the liquid injection port (16) is arranged at the position of the liquid injection port (16), and a filtering mechanism (18) is arranged in the liquid injection port (16).

7. The lutein ester poria cocos fermentation equipment according to claim 5, wherein: it still includes accuse temperature portion, accuse temperature portion includes heating mechanism and temperature sensor (20), temperature sensor (20) set up on the lateral wall of fermentation cylinder, place level is less than the place level of level sensor (15), heating mechanism sets up the bottom of fermentation cylinder, heating mechanism and temperature sensor (20) all with electricity is connected between control box (2).

8. The lutein ester poria cocos fermentation equipment according to claim 1, wherein: the bottom of the fermentation tank is provided with a liquid outlet, and the liquid outlet is provided with a liquid outlet pipe (21) and a liquid outlet valve (22).