CN218472503U

CN218472503U - Thermocouple and wire welding integrated machine

Info

Publication number: CN218472503U
Application number: CN202222515997.7U
Authority: CN
Inventors: 刘晔东; 许礼桂; 何家欢
Original assignee: Shenzhen Zongke Food Intelligent Equipment Co ltd
Current assignee: Shenzhen Zongke Food Intelligent Equipment Co ltd
Priority date: 2022-09-22
Filing date: 2022-09-22
Publication date: 2023-02-10
Anticipated expiration: 2032-09-22

Abstract

The utility model discloses a thermocouple bonding wire all-in-one, including transplanting the manipulator, charging tray transplanting mechanism, rotary disk and organism, one side at organism top is provided with unloading mechanism, and unloading mechanism's bottom is provided with charging tray transplanting mechanism, and the organism top is close to left position and is provided with receiving agencies, and receiving agencies goes up to slide and is provided with and transplants the manipulator, is provided with the jacking subassembly among the unloading mechanism, and the right side activity at organism top is provided with the rotary disk, and motor and axle and rotary disk interconnect are passed through to the inside of organism, evenly is provided with eight instruments on the rotary disk. The utility model discloses a manipulator round trip movement of transplanting gives the pay-off of product upper and lower unloading moving mechanism and takes off the product that has welded the completion from product upper and lower unloading moving mechanism.

Description

Thermocouple and wire welding all-in-one machine

Technical Field

The utility model relates to a bonding wire all-in-one technical field specifically is a thermocouple bonding wire all-in-one.

Background

At present, domestic pulse welding machine mainly uses winding displacement welding, the welding between flexible printed circuit FPC and circuit board PCB or flexible printed circuit FPC, the occasion that adopts little wire of diameter and thin-walled metal tube solderless welding is very few, unloading in the automation, the bonding wire, the application of detecting the all-in-one is few, at first, a thermocouple bonding wire all-in-one needs artifical material loading, thereby extravagant manpower, and production efficiency is not high, secondly, product board can not the accurate positioning, and finally, the cable needs the manual work to skin, and the cable can not automatic conveying, influence production efficiency, for solving above-mentioned problem, a thermocouple bonding wire all-in-one, need urgent development.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a thermocouple bonding wire all-in-one needs artifical material loading in order to solve a thermocouple bonding wire all-in-one that proposes in the above-mentioned background art to extravagant manpower, and production efficiency is not high, a product board can not accurate positioning and the cable needs the manual work to skin, and the cable can not automatic conveying, influences production efficiency's problem.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a thermocouple bonding wire all-in-one, transplants mechanism, rotary disk and organism including transplanting manipulator, charging tray, its characterized in that: one side at organism top is provided with unloading mechanism, the bottom of unloading mechanism is provided with charging tray transplanting mechanism, the organism top is close to left position and is provided with receiving agencies, receiving agencies goes up to slide and is provided with transplanting manipulator, be provided with the jacking subassembly among the unloading mechanism, the right side activity at organism top is provided with the rotary disk, the inside of organism is through motor and axle and rotary disk interconnect, evenly be provided with eight fixture bodies on the rotary disk.

Preferably, the front part of the top of the machine body is provided with a CCD detection station, and a product feeding and discharging moving mechanism is arranged at the position, close to the left side, of the top of the machine body.

Preferably, the back of the top of the machine body is provided with a first wire feeding mechanism, the first wire feeding mechanism comprises a first wire clamping cylinder and a first wire clamp, the first wire clamping cylinder is fixed to the machine body through a support, one end of the first wire clamping cylinder is provided with the first wire clamp, and a cable is clamped between the first wire clamps.

Preferably, the right side of the top of the machine body is provided with a second wire feeding mechanism, a second wire clamping cylinder and a second wire clamp are arranged inside the second wire feeding mechanism, the second wire clamping cylinder is fixed to the machine body through a support, and one end of the second wire clamping cylinder is provided with the second wire clamp.

Preferably, one side of the top of the machine body, which is close to the first wire feeding mechanism and the second wire feeding mechanism, is provided with a wire cutting and peeling mechanism respectively, and the upper right corner of the machine body, which is close to the rotating disc, is provided with a welding mechanism.

Preferably, wire cutting peeling mechanism's inside has set gradually rotary driving spare, link, lead screw and barker, the organism is installed to the barker on, the inside of barker is provided with the lead screw, one side of link is provided with rotary driving spare, rotary driving spare's output and lead screw interconnect, pass through threaded sleeve and barker interconnect on the lead screw.

In order to realize uninterrupted production, an all-in-one machine adopting a Tray disc for automatic feeding, tray dividing, material receiving, tray disc stacking, automatic positioning of welding spot positions (edges are arranged on the periphery of a pipe wall), wire feeding, welding wire and welding spot detection is required to be designed. The technical requirements of high-efficiency production and production process are met.

(1) The machine is characterized in that a Tray disc with a round tube placed is placed into a discharging mechanism manually, a jacking assembly moves to jack and support the Tray disc, cylinders on two sides of the discharging mechanism withdraw a supporting plate, the Tray disc is separated through gravity, a jacking part descends, the Tray disc is placed into a Tray transplanting mechanism, the Tray transplanting mechanism is positioned and moved to a proper position, and a transplanting manipulator moves back and forth to feed materials for a product feeding and discharging moving mechanism and take off the welded product from the product feeding and discharging moving mechanism.

(2) The upper and lower unloading moving mechanism of product gives the specific pay-off of treating on the rotary disk, and the material loading is accomplished the back, and the rotary disk rotates next station and carries out rotatory accurate positioning to the face of weld of pipe, and rotatory station adopts: the motor rotates, the thin-wall circular tube is driven to rotate by utilizing the inner support of the vacuum flexible claw, the optical fiber is adopted for judgment to realize accurate positioning, and the turntable is used for loading materials in multiple stations.

(3) After the positioning is completed, the wire is rotated to a welding station, the wire is sent to a welding point position through a first wire sending mechanism, a welding head is pressed downwards and compressed, the first wire sending mechanism moves backwards to determine the length of the wire, a first wire clamping cylinder enables a first wire clamp to clamp the wire tightly, a cutter of a wire cutting and peeling mechanism is used for cutting and peeling, the welding head is connected with a pulse power supply, pressure welding is carried out through instantaneous current, and after the welding is completed, the first wire sending mechanism returns to the original point and prepares for wire sending work of the next station.

Drawings

Fig. 1 is a schematic front view of the top-view structure of the present invention;

fig. 2 is a schematic view of the back view structure of the present invention;

fig. 3 is an enlarged schematic structural view of a point a in fig. 1 according to the present invention;

fig. 4 is an enlarged schematic structural diagram of the position B in fig. 1 according to the present invention.

In the figure: 1. a transplanting manipulator; 2. a material receiving mechanism; 3. a tray transplanting mechanism; 4. a blanking mechanism; 5. a first wire feeding mechanism; 501. a first wire clamping cylinder; 502. a first wire clamp; 6. a welding mechanism; 7. a second wire feeding mechanism; 701. a second wire clamping cylinder; 702. a second wire clamp; 8. a wire cutting and peeling mechanism; 801. a rotary drive member; 802. a connecting frame; 803. a lead screw; 804. a peeler; 9. a CCD detection station; 10. a product feeding and discharging moving mechanism; 11. rotating the disc; 12. a body; 13. the medicine is used for treating the diseases.

Detailed Description

The technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the drawings in the embodiment of the present invention, and all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention based on the embodiment of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: a thermocouple and wire welding integrated machine comprises a transplanting manipulator 1, a tray transplanting mechanism 3, a rotary disk 11 and a machine body 12, wherein a blanking mechanism 4 is arranged on one side of the top of the machine body 12, the tray transplanting mechanism 3 is arranged at the bottom of the blanking mechanism 4, a material receiving mechanism 2 is arranged at a position, close to the left side, of the top of the machine body 12, the transplanting manipulator 1 is arranged on the material receiving mechanism 2 in a sliding mode, a jacking assembly is arranged in the blanking mechanism 4, the rotary disk 11 is movably arranged on the right side of the top of the machine body 12, the interior of the machine body 12 is connected with the rotary disk 11 through a motor and a shaft, and eight treatment bodies 13 are uniformly arranged on the rotary disk 11;

the machine manually puts the Tray disk with a circular tube in the blanking mechanism 4, the jacking component moves to jack the Tray disk to support the Tray disk, the cylinders on two sides in the blanking mechanism 4 withdraw the supporting plate, the Tray disk separation is carried out through gravity, the jacking component descends, the Tray disk is put in the Tray transplanting mechanism 3, the Tray transplanting mechanism 3 is positioned and moved to a proper position, the transplanting manipulator 1 moves back and forth to feed the product loading and blanking moving mechanism 10 and take the welded product out of the product loading and blanking moving mechanism 10);

the front part of the top of the machine body 12 is provided with a CCD detection station 9, the position of the top of the jig body 13 close to the left side is provided with a product feeding and discharging moving mechanism 10, the station rotates to the CCD detection station 9 to detect whether a welding spot is OK or not, and whether a welded product at the station is good or not is judged through CCD;

the back of the top of the machine body 12 is provided with a first wire feeding mechanism 5, the inside of the first wire feeding mechanism 5 comprises a first wire clamping cylinder 501 and a first wire clamp 502, the first wire clamping cylinder 501 is fixed on the machine body 12 through a support, one end of the first wire clamping cylinder 501 is provided with the first wire clamp 502, a wire is clamped between the first wire clamps 502, the right side of the top of the machine body 12 is provided with a second wire feeding mechanism 7, the inside of the second wire feeding mechanism 7 is provided with a second wire clamping cylinder 701 and a second wire clamp 702, the second wire clamping cylinder 701 is fixed on the jig body 13 through a support, and one end of the second wire clamping cylinder 701 is provided with the second wire clamp 702;

the wire is fed to a welding point position through the first wire feeding mechanism 5, a welding head is pressed downwards to be pressed tightly, after the first wire feeding mechanism 5 moves backwards to determine the length of a wire, the first wire clamping cylinder 501 enables 502 a first wire clamp to clamp the wire, the wire cutting and peeling mechanism 8 cuts and peels the wire, the welding head is connected with a pulse power supply to perform pressure welding through instantaneous current, and after welding is finished, the first wire feeding mechanism 5 returns to the original point and prepares for wire feeding work of the next station;

a wire cutting and peeling mechanism 8 is respectively arranged on one side of the top of the machine body 12 close to the first wire feeding mechanism 5 and the second wire feeding mechanism 7, a welding mechanism 6 is arranged on the upper right corner of the rotating disc 11 on the machine body 13 close to the rotating disc 11, a rotary driving piece 801, a connecting frame 802, a lead screw 803 and a peeler 804 are sequentially arranged inside the wire cutting and peeling mechanism 8, the peeler 804 is mounted on the machine body 12, the lead screw 803 is arranged inside the peeler 804, a rotary driving piece 801 is arranged on one side of the connecting frame 802, the output end of the rotary driving piece 801 is connected with the lead screw 803, and the lead screw 803 is connected with the peeler 804 through a threaded sleeve;

the utility model discloses when using, put into unloading mechanism 4 through the Tray dish that will put the pipe by the manual work, the Tray dish is held with the charging Tray jacking to jacking subassembly motion, both sides cylinder withdraws the layer board in the unloading mechanism 4, carry out Tray dish separation through gravity, jacking parts descend, put Tray dish in the charging Tray transplanting mechanism 3, carry out charging Tray transplanting mechanism 3 location, and move to suitable position, give on the product through 1 transplanting manipulator round trip movement, unloading moving mechanism 10 pay-off and follow the product, the unloading moving mechanism 10 takes off the product that has welded and accomplished, then on the product, unloading moving mechanism 10 gives the controlling body 13 pay-off on the rotary disk 11, after the material loading is accomplished, rotary disk 11 rotates next station and rotates the accurate positioning to the face of weld of pipe, rotatory station adopts: the motor rotates, the thin-walled circular tube is driven to rotate by utilizing the vacuum flexible claw inner support, accurate positioning is achieved by adopting optical fiber judgment, multi-station feeding is achieved on the rotary table, the rotary table rotates to a welding station after positioning is achieved, the wire is sent to a welding point position through the first wire sending mechanism 5, the welding head presses down and compresses, after the first wire sending mechanism 5 moves backwards to determine the length of the wire, the first wire clamping cylinder 501 enables 502 the first wire clamp to clamp the wire tightly, the wire cutting and peeling mechanism 8 cutter cuts and peels the wire, the welding head is connected with a pulse power supply, pressure welding is achieved through instantaneous current, after welding is achieved, the first wire sending mechanism 5 returns to the original point, wire sending work of the next station is prepared, then after the first station is achieved, the rotary table rotates to the transition station without any operation, the second station follows the operation of the first station, the first station continues to rotate to the welding station to perform welding of the welding point, similarly, the wire sending mechanism 7 sends the wire to the welding point position, pressing down, and the second welding head moves backwards to determine the length of the wire and cuts and peels the wire. The welding head is connected with a pulse power supply and is used for pressure welding through instantaneous current. After the welding finishes, get back to the welding that the initial point waited for next station, required weldment work accomplishes the back on the pipe, the station rotates CCD and detects station 9, detect whether the solder joint is OK, judge through CCD, whether good product of the good welding of this station is the yields, the yields is on through the product, unloading moving mechanism 10 mechanism unloading, transplanting manipulator 1 presss from both sides the charging Tray of getting the product and putting back among the charging Tray transplanting mechanism 3, NG article are then pressed from both sides and are got NG recovery department, the material on the Tray has all been processed the back, charging Tray transplanting mechanism 3 removes the charging Tray to the unloading mechanism 4 positions and carries out the pile dish of Tray dish, jacking subassembly motion is with the charging Tray jacking, drive the layer board through the cylinder of both sides among the unloading mechanism 4 and hold the charging Tray. Thus, a flow is completed.

Claims

1. The utility model provides a thermocouple bonding wire all-in-one which characterized in that: including transplanting manipulator (1), charging tray transplanting mechanism (3), rotary disk (11) and organism (12), one side at organism (12) top is provided with unloading mechanism (4), the bottom of unloading mechanism (4) is provided with charging tray transplanting mechanism (3), organism (12) top is close to left position and is provided with receiving agencies (2), it is provided with transplanting manipulator (1) to slide on receiving agencies (2), be provided with the jacking subassembly in unloading mechanism (4), the right side activity at organism (12) top is provided with rotary disk (11), the inside of organism (12) is through motor and axle and rotary disk (11) interconnect, evenly be provided with eight on rotary disk (11) and control specifically (13).

2. The thermocouple and wire bonding integrated machine according to claim 1, wherein: the front part of the top of the machine body (12) is provided with a CCD detection station (9), and a product feeding and discharging moving mechanism (10) is arranged at the position, close to the left side, of the top of the machine body (13).

3. The thermocouple and wire bonding integrated machine according to claim 1, wherein: the back at the top of organism (12) is provided with first send line mechanism (5), the inside of first send line mechanism (5) includes first double-layered line cylinder (501) and first fastener (502), first double-layered line cylinder (501) are fixed to organism (12) through the support, the one end of first double-layered line cylinder (501) is provided with first fastener (502), the centre gripping has the cable between first fastener (502).

4. The thermocouple and wire bonding integrated machine according to claim 1, wherein: the right side at organism (12) top is provided with second and send line mechanism (7), the inside that second sent line mechanism (7) is provided with second thread clamping cylinder (701) and second thread clamp (702), second thread clamping cylinder (701) are fixed to tool body (13) through the support on, the one end of second thread clamping cylinder (701) is provided with second thread clamp (702).

5. The thermocouple and wire bonding integrated machine according to claim 1, wherein: one side that organism (12) top is close to first send line mechanism (5) and second to send line mechanism (7) is provided with wire cutting peeling mechanism (8) respectively, the upper right corner that is close to rotary disk (11) on the fixture body (13) is provided with welding mechanism (6).

6. The thermocouple and wire bonding integrated machine according to claim 5, wherein: the wire cutting and peeling mechanism is characterized in that a rotary driving piece (801), a connecting frame (802), a lead screw (803) and a peeler (804) are sequentially arranged inside the wire cutting and peeling mechanism (8), the peeler (804) is installed on the machine body (12), the lead screw (803) is arranged inside the peeler (804), the rotary driving piece (801) is arranged on one side of the connecting frame (802), the output end of the rotary driving piece (801) is connected with the lead screw (803) in an interconnecting mode, and the lead screw (803) is connected with the peeler (804) in an interconnecting mode through a threaded sleeve.