CN218370368U - Automatic signal detection device of carbon brick product ejecting mechanism - Google Patents

Abstract

The utility model relates to a carbon brick product processing auxiliary assembly technical field, in particular to carbon brick product ejecting mechanism's automatic signal detection device. The trolley comprises an oil cylinder, a base and a push plate, wherein the telescopic end of the oil cylinder is provided with the push plate, and the base is provided with the oil cylinder, a trolley running track and a tray; the trolley running track is positioned between the oil cylinder and the tray; the moving trolley is assembled on the trolley running track and moves along the trolley running track, carbon brick products are loaded on the moving trolley, and the pushing plate pushes the carbon brick products to the tray for transferring. This equipment realizes automatic carbon brick product release through addding hydro-cylinder and push pedal to realize that the carbon brick product transports, the push pedal promotes and combines travelling car and tray to carry out not equidirectional transportation along the straight line, reduces the carbon brick product and produces the collision in the operation by a wide margin, reduces product collision probability by a wide margin when improving transportation automation efficiency.

Description

Automatic signal detection device of carbon brick product ejecting mechanism

Technical Field

The utility model relates to a charcoal brick product processing auxiliary assembly technical field, in particular to automatic signal detection device of charcoal brick product release mechanism.

Background

Carbon brick products are formed by a vibration forming machine, after the products are separated from a die, the products are required to be pushed and transported to a tray capable of being lifted and transported to a cooling water tank by a crane for water cooling after being moved to a pushing station by a movable trolley carrying the products, most of the pushing devices of the existing forming machines complete pushing actions through semi-automatic operation, and mainly comprise the steps that after being reminded by a manual field, a signal is given out after the pushing plate oil cylinder is started, an operator observes whether the tray is placed or not and whether the products are placed or not, the operation actions are manually completed, the phenomena of low production efficiency and many operating faults of pushing mechanisms exist, the defects of low efficiency and frequent misoperation exist, the pushing work cannot be completed, and the follow-up production is interrupted to influence the production progress.

At present, an automatic signal detection device aiming at the carbon brick product transportation does not exist, the carbon brick product transportation efficiency cannot be effectively improved, and the collision in the carbon brick product transportation operation process in actual production is very easy to occur to cause product defects. Follow-up use of carbon brick product is high temperature environment, and the department of colliding with appears collapsing easily and splits damaged seriously and influences product quality and life-span, does not have the supplementary operation of transporting of relevant equipment at present, relies on personnel's experience and manual operation precision seriously, restricts the production efficiency of carbon brick product.

SUMMERY OF THE UTILITY MODEL

To the technical problem, the utility model provides a charcoal brick product release mechanism's automatic signal detection device, can avoid present make-up machine release mostly to be semi-automatic operation completion release action, mainly for push pedal cylinder's start-up lean on artifical scene to remind after giving signal and operator observation tray have or not place and have or not the product decision, manual completion operation action, there is the phenomenon that production efficiency is low and release mechanism operational failure is many, the defect of inefficiency and maloperation frequently, can't accomplish release work, cause follow-up production to break and influence the problem of production progress.

In order to realize the purpose, the technical scheme of the utility model is specifically as follows:

an automatic signal detection device of a carbon brick product push-out mechanism comprises an oil cylinder, a base and a push plate, wherein the telescopic end of the oil cylinder is provided with the push plate, and the base is provided with the oil cylinder, a trolley running track and a tray; the trolley running track is positioned between the oil cylinder and the tray; the moving trolley is assembled on the trolley running track and moves along the trolley running track, carbon brick products are loaded on the moving trolley, and the pushing plate pushes the carbon brick products to the tray for transferring. This equipment realizes automatic carbon brick product release through addding hydro-cylinder and push pedal to realize that the carbon brick product transports, the push pedal promotes and combines travelling car and tray to carry out not equidirectional transportation along the straight line, reduces the carbon brick product and produces the collision in the operation by a wide margin, reduces product collision probability by a wide margin when improving transportation automation efficiency.

The bases are divided into two groups, one group of bases is connected with the oil cylinder and the trolley running track, and the other group of bases is connected with the tray; a transition plate is arranged between the two groups of bases and spliced with the tray, and the upper surfaces of the transition plate and the tray are flush with each other. The size of the base is reduced, and the base is convenient to mount and transport.

Connect push pedal stroke determine module on the base, push pedal stroke determine module is the distancer, and the distancer detects the push pedal distance of marcing. Distancer control push pedal distance of marcing, and then control carbon brick product and transport and release the distance and be convenient for accurate completion and impel, above-mentioned range finding can carry out the adaptability according to releasing the distance requirement and adjust, and carbon brick product accuracy propelling movement is suitable to the tray.

The base of the tray is provided with a tray position detection assembly and a product position detection assembly, the tray position detection assembly is a position sensor a, the position sensor a detects the tray, the product position detection assembly is a position sensor b and a light reflecting plate, the position sensor b and the light reflecting plate are respectively arranged on the diagonal line of the tray, and the position sensor b detects carbon brick products on the upper portion of the tray. Whether the tray accurately targets in place and whether leave over the carbon brick product on the tray simultaneously, prevent that push pedal and tray operation from unmatching and causing the unexpected phenomenon that falls or collide each other of carbon brick product to take place, do not need personnel to observe supplementaryly, realize automatic push pedal operation to possess anticollision and the unexpected function of falling.

Be equipped with stopper and card fender on the base, stopper and tray lateral part laminating, the card keeps off and the laminating of tray tip. Effectively restrict the tray and advance and block the position, cooperation tray position detection subassembly position sensor a effectively detects the tray position.

The beneficial effects of the utility model are that:

the utility model discloses a charcoal brick product ejecting mechanism's automatic signal detection device, the device include the hydro-cylinder, the flexible end of hydro-cylinder sets up the push pedal, set up push pedal stroke determine module on the base of push pedal, push pedal one side sets up the dolly orbit, dolly orbit one side sets up the cab apron, it sets up the fixed slot to cross cab apron one side, set up the tray on the fixed slot, cross the upper surface mutual parallel and level of cab apron and tray. The utility model discloses can solve present make-up machine ejecting device and mostly accomplish the release action for semi-automatic operation, mainly for push pedal cylinder's start-up lean on artifical scene to remind the back to give signal and operator and observe the tray have or not place and have or not the product decision, manual completion operation action, there is the phenomenon that production efficiency is low and ejection mechanism operational failure is many, the defect of inefficiency and maloperation frequently, can't accomplish release work, cause follow-up production to break and influence the problem of production progress.

Guarantee the tray through tray position detection subassembly when the product is released and exist, be provided with product position detection subassembly in addition in the tray outside, whether there is the product on the detection tray, provide the signal for the push pedal action. The push plate stroke detection assembly is arranged on the push plate base, the stroke of the push plate can be controlled in the pushing process according to the size of a product, and the product is prevented from being damaged when being pushed out of the tray. The utility model provides a present ejecting device need artifical scene to remind back manual completion operation action, the defect that inefficiency and maloperation frequently take place relies on the double insurance chain of working distance signal and detected signal, improve equipment operation's continuity and high efficiency.

Drawings

FIG. 1 is a schematic view of the present invention;

the device comprises an oil cylinder 1, a push plate 2, a distance meter 3, a trolley running track 4, a transition plate 5, a tray 6, a movable trolley 7, a position sensor a8, a position sensor b9, a reflector 10, a base 11, a limiting block 12 and a blocking block 13.

Detailed Description

As shown in fig. 1, the automatic signal detection device of the carbon brick product push-out mechanism comprises an oil cylinder 1, a push plate 2 arranged at the telescopic end of the oil cylinder 1, and a base 11, wherein the oil cylinder 1, a trolley running track 4 and a tray 6 are arranged on the base 11; the trolley running track 4 is positioned between the oil cylinder 1 and the tray 6; the trolley running track 4 is provided with the moving trolley 7, the moving trolley 7 moves along the trolley running track 4, the moving trolley 7 is loaded with carbon brick products, and the pushing plate 2 pushes the carbon brick products to the tray 6 for transferring. The bases 11 are divided into two groups, one group of bases 11 is connected with the oil cylinder 1 and the trolley running track 4, and the other group of bases 11 is connected with the tray 6; a transition plate 5 is arranged between the two groups of bases 11, the transition plate 5 is spliced with the tray 6, and the upper surfaces of the transition plate 5 and the tray 6 are flush with each other. Connect push pedal stroke determine module on the base 11, push pedal stroke determine module is distancer 3, and distancer 3 detects push pedal 2 and advances the distance. The base 11 of tray 6 is equipped with tray position detection subassembly and product position detection subassembly, and tray position detection subassembly is position sensor a8, and position sensor a8 detects tray 6, product position detection subassembly is position sensor b9 and reflector panel 10, position sensor b9 and reflector panel 10 set up respectively on the diagonal of tray 6, and position sensor b9 detects the charcoal brick product on 6 upper portions of tray. Be equipped with stopper 12 and card fender 13 on the base 11, stopper 12 and the laminating of 6 lateral parts of tray, card fender 13 and the laminating of 6 tip of tray.

The utility model discloses when using, set up distancer 3 on the base of push pedal 2, be used for measuring push pedal stroke position, different specification cross-sectional dimension's product, the push pedal is released and is being different at the positive distance of tray, consequently, it sets up push pedal stroke position to need the adjustment, 3 detection distance of distancer promptly are the biggest stroke distance of push pedal 2, set up dolly orbit 4 in push pedal 2 one side, travelling car 7 carries the carbon brick product and moves to releasing the station, push away the carbon brick product smoothly to bearing tray 6 through crossing cab apron 5, travelling car 7, cross the mutual parallel and level of upper surface of cab apron 5 and tray 7, be the horizontal parallel plane. A position sensor a8 for detecting a signal of the presence of the tray is provided on the fixing groove of the tray 6. A position sensor b9 and a reflector 10 are provided diagonally to the tray 6 to detect the presence or absence of a product on the tray. The oil cylinder 1, the distance measuring instrument 3, the position sensor a8 and the position sensor b9 are all connected with an emergency stop system, and the emergency stop system refers to the technical conditions of mechanical safety emergency stop devices GB/T41349-2022.

The utility model discloses when the operation, the product vibration is accomplished the back, the travelling car 7 that carries the product removes release station from the vibration station, travelling car 7 gets into dolly orbit 4 promptly and removes to push pedal 2 departments, at first, whether there is tray 6 on the position sensor a8 detection fixed slot, then, detect the product or not on the tray 6 through sensor b9 and reflector panel 10, reflector panel 10 is used for the reflection sensor b9 signal, the smooth reflection of signal does not have the product promptly, the unable reflection of signal has the product promptly. When the position sensor a8 detects that the tray 6 is on the fixed groove, and meanwhile, the position sensor b9 sends a signal to return through the reflector 10, and the position sensor b9 receives the signal again, which indicates that no product is on the tray 6. At the moment, the tray 6 can be judged to be in place, no product is arranged on the tray 6, the telescopic end of the oil cylinder 1 can extend out, the product is pushed forwards to the tray 6 through the push plate 2, the distance meter 3 arranged on the base of the push plate 2 detects the running distance position of the oil cylinder 1, the running is stopped after the set distance is reached, and then the push plate 2 retreats to the withdrawing position to wait for the next cycle. When the position sensor a8 does not detect that the tray 6 is on the fixing groove, it indicates that there is no tray 6 on the fixing groove and the operation condition is not satisfied, and the oil cylinder 1 is not operated. When the position sensor a8 detects that the tray 6 is on the fixed groove, and meanwhile, the signal sent by the position sensor b9 does not return through the reflector 10, and the signal is not received by the position sensor b9, it indicates that the product is on the tray 6, that is, the product on the tray 6 is not removed after the last operation, and at this time, the operating condition is not met, and the oil cylinder 1 is not operated.

Wherein the distance measuring instrument 3 selects industrial laser distance measuring sensors MSE-LT200 and MSE-LT150; the position sensor a8 and the position sensor b9 adopt a laser sensor FLUKE-421D; infrared laser sensor FLUKE-416D and FLUKE-411D; the above are merely examples of the present invention, and the scope of the present invention is not limited thereby. In addition to the above embodiments, the present invention can also have other embodiments, and all technical solutions formed by equivalent replacement or equivalent transformation fall within the protection scope of the present invention.

Claims (5)

1. The utility model provides a charcoal brick product ejecting mechanism's automatic signal detection device, includes hydro-cylinder (1), hydro-cylinder (1) flexible end sets up push pedal (2), its characterized in that: the trolley is characterized by further comprising a base (11), wherein the oil cylinder (1), the trolley running track (4) and the tray (6) are arranged on the base (11); the trolley running track (4) is positioned between the oil cylinder (1) and the tray (6); the trolley running track (4) is provided with the moving trolley (7), the moving trolley (7) moves along the trolley running track (4), the moving trolley (7) is loaded with carbon brick products, and the pushing plate (2) pushes the carbon brick products to the tray (6) for transferring.

2. The automatic signal detection device for a carbon brick product push-out mechanism according to claim 1, characterized in that the bases (11) are divided into two groups, one group of bases (11) is connected with the oil cylinder (1) and the trolley running rail (4), and the other group of bases (11) is connected with the tray (6); a transition plate (5) is arranged between the two groups of bases (11), the transition plate (5) is spliced with the tray (6), and the upper surfaces of the transition plate (5) and the tray (6) are flush with each other.

3. The automatic signal detection device for a carbon brick product ejecting mechanism according to claim 1, wherein the base (11) is connected with a push plate stroke detection component, the push plate stroke detection component is a distance meter (3), and the distance meter (3) detects the travel distance of the push plate (2).

4. The apparatus for automatically detecting signals of an ejection mechanism of a carbon brick product according to claim 1, wherein the base (11) of the tray (6) is provided with a tray position detecting component and a product position detecting component, the tray position detecting component is a position sensor a (8), the position sensor a (8) detects the tray (6), the product position detecting component is a position sensor b (9) and a reflector (10), the position sensor b (9) and the reflector (10) are respectively arranged on the diagonal lines of the tray (6), and the position sensor b (9) detects the carbon brick product on the upper portion of the tray (6).

5. The automatic signal detection device of a carbon brick product push-out mechanism according to claim 1, characterized in that the base (11) is provided with a limit block (12) and a block (13), the limit block (12) is attached to the side of the tray (6), and the block (13) is attached to the end of the tray (6).

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