CN220542755U - Elevator guide rail packing terminal surface mistake proofing detection device - Google Patents
Elevator guide rail packing terminal surface mistake proofing detection device Download PDFInfo
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- CN220542755U CN220542755U CN202321768614.5U CN202321768614U CN220542755U CN 220542755 U CN220542755 U CN 220542755U CN 202321768614 U CN202321768614 U CN 202321768614U CN 220542755 U CN220542755 U CN 220542755U
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- guide rail
- detection device
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- connecting rod
- elevator
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- 238000001514 detection method Methods 0.000 title claims abstract description 26
- 238000012856 packing Methods 0.000 title claims description 10
- 230000000007 visual effect Effects 0.000 claims description 16
- 230000001502 supplementing effect Effects 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 30
- 230000002265 prevention Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- ZGHQUYZPMWMLBM-UHFFFAOYSA-N 1,2-dichloro-4-phenylbenzene Chemical compound C1=C(Cl)C(Cl)=CC=C1C1=CC=CC=C1 ZGHQUYZPMWMLBM-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000004148 unit process Methods 0.000 description 1
Abstract
The utility model relates to an error and leakage prevention detection device for an elevator guide rail packaging end face, which comprises a device base, a support frame and X axial guide rails, wherein the support frame is welded at two sides of the top surface of the device base, the X axial guide rails are fixedly arranged at the top ends of the support frame, the top surface of the X axial guide rails is slidably connected with Y axial guide rails, the front surface of each Y axial guide rail is slidably connected with a Z axial guide rail, the front end of each Z axial guide rail is movably embedded with a linear slide block, the front end of each linear slide block is fixedly connected with a connecting rod, and the front end of the surface of each connecting rod is fixedly sleeved with a fixing ring. According to the utility model, the electro-hydraulic push rod and the lifting plate are arranged, the position of the guide rail is adjusted to enable the end face of the guide rail to be completely attached to the front surface of the lifting plate, so that the lifting plate can be controlled to reset to start photographing detection.
Description
Technical Field
The utility model relates to the technical field of elevator guide rail packaging, in particular to an error and leakage prevention detection device for an elevator guide rail packaging end face.
Background
The elevator guide rail is an elevator component consisting of steel rails and connecting plates, and is divided into a car guide rail and a counterweight guide rail. The cross-sectional shape is divided into three forms of T shape, L shape and hollow. The guide rail plays a guiding role and bears the impact force of the elevator car and the elevator during braking, the impact force of the safety tongs during emergency braking and the like. The magnitude of these forces is related to the load mass and speed of the elevator, so the guide rail should be selected according to the elevator speed and load mass. After the elevator guide rail is produced, the elevator guide rail is required to be packaged and then transported away, the current packaging procedure is fully operated manually, the finished rail is lifted out of the finished bin according to the requirement of a packaging order, and the guide rail, the fasteners and the like are packaged on a packaging support and transported away again.
Application number 201910271101.5 discloses an elevator guide rail packing device, which comprises a feeding transverse moving frame, an end alignment mechanism, a material supporting mechanism, a turnover mechanism, a material conveying frame and a material discharging assembly which are sequentially connected, wherein … … the guide rail packing device can rapidly and efficiently complete guide rail packing, and the whole packing process is rapid and efficient. Meanwhile, the utility model has simple structure and can continuously operate. However, after the existing elevator guide rail packaging is completed, since there is a chance of temporarily placing guide rails of different types on the packaging frame, the guide rails of the wrong type may be mixed in the package due to carelessness of a packer, and thus additional cost loss of re-shipping and re-transportation is caused, and therefore, an error-proofing detection device for the packaging end surface of the elevator guide rail is required to detect the packaging end surface so as to avoid error-proofing of the guide rail packaging.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model aims to provide an error and leakage prevention detection device for the packaging end face of an elevator guide rail, so as to solve the problem that after the packaging of the existing elevator guide rail is completed, due to the fact that guide rails of different types are temporarily placed on a packaging frame, the guide rails of the wrong type can be mixed into the package due to carelessness of a packaging worker, and the problem of additional cost loss of re-shipping and re-transportation is caused.
The above object of the present utility model is achieved by the following technical solutions:
the utility model provides an elevator guide rail packing terminal surface mistake proofing leak detection device, includes device base, support frame and X axial guide rail, the support frame welding sets up in the top surface both sides position of device base, X axial guide rail fixed mounting is in the top of support frame, the top surface sliding connection of X axial guide rail has Y axial guide rail, Y axial guide rail front surface sliding connection has Z axial guide rail, the front end activity of Z axial guide rail is inlayed and is had sharp slider, the front end fixedly connected with connecting rod of sharp slider, the fixed solid fixed ring that has cup jointed in surface front end position of connecting rod, the front surface welding of support frame is provided with the mount pad, the front end intermediate position of device base carries integral type to be connected with the extension board, and the top surface intermediate position of device base installs and is provided with the industrial computer, the inside fixed mounting of industrial computer has the PCB board.
The present utility model may be further configured in a preferred example to: the electro-hydraulic push rod is fixedly mounted at the front end position of the top surface of the extension plate, a lifting plate is welded at the top end of the electro-hydraulic push rod, and the surface of the lifting plate and the end surface of the connecting rod are arranged in parallel.
The present utility model may be further configured in a preferred example to: the X-axis guide rail, the Y-axis guide rail and the Z-axis guide rail are internally provided with a stepping motor and a screw rod, the stepping motor is rotationally connected with the screw rod, and a sliding block of the Y-axis guide rail is rotationally sleeved on the surface of the screw rod of the X-axis guide rail.
The present utility model may be further configured in a preferred example to: the sliding block of the Z-axis guide rail is rotationally sleeved on the surface of the lead screw of the Y-axis guide rail, and the linear sliding block is rotationally sleeved on the surface of the lead screw of the Y-axis guide rail.
The present utility model may be further configured in a preferred example to: the connecting rod threaded connection is in the front surface of sharp slider, and the front surface fixed mounting of connecting rod has industry CCD camera, industry CCD camera is in the same axis with the connecting rod.
The present utility model may be further configured in a preferred example to: the upper end and the lower end of the fixed ring are fixedly provided with light supplementing lamps, and the axis of the light supplementing lamps is parallel to the axis of the industrial CCD camera.
The present utility model may be further configured in a preferred example to: the surface of PCB board is fixed mounting respectively has central processing unit and memory module, the top surface installation of mount pad is provided with audible and visual alarm, and central processing unit signal output part and audible and visual alarm signal connection.
In summary, the present utility model includes at least one of the following beneficial technical effects:
1. in the using process, the end part of the packaged guide rail faces the industrial CCD camera and is placed to a station by arranging the electro-hydraulic push rod and the lifting plate, meanwhile, the electro-hydraulic push rod is controlled to operate to push the lifting plate to rise, the position of the guide rail is adjusted to enable the end surface of the guide rail to be completely attached to the front surface of the lifting plate, and then the lifting plate is controlled to reset to start photographing detection.
2. In the using process, the X-axis guide rail, the Y-axis guide rail and the Z-axis guide rail are arranged, the Y-axis guide rail slides along the X-axis guide rail to drive the industrial CCD camera to move back and forth, the Z-axis guide rail slides along the Y-axis guide rail to drive the industrial CCD camera to move left and right, the linear sliding block slides along the Z-axis guide rail to drive the industrial CCD camera to move up and down, the structure is simple, the flexibility is high, the industrial CCD camera can flexibly adjust the photographing position according to the guide rail position, and the practicability is effectively improved.
3. In the using process of the elevator guide rail packaging device, the industrial CCD camera and the industrial personal computer are arranged, the industrial CCD camera can shoot the end face of the packaging guide rail, the photo is transmitted into the industrial personal computer, the main size of the end face of the guide rail is grabbed, the central processing unit processes the image information and then compares the processed image information with data in the storage module of the industrial personal computer, so that the model and the number of the elevator guide rail are judged, further, the error leakage prevention detection work of the packaging end face of the elevator guide rail is realized, the error loss cost is reduced to the minimum, and the practicability is further improved.
4. In the using process, the industrial CCD camera is provided with the fixing ring and the light supplementing lamp, and when photographing the end face of the packaging guide rail, the light supplementing lamp is started, so that the light can be emitted forwards to the end face of the packaging guide rail, the image acquisition quality of the industrial CCD camera is improved, the problem that the image quality is poor due to insufficient detection environment light sources is avoided, the detection result is influenced, and the detection precision is effectively improved.
5. In the using process, through the arrangement of the central processing unit and the audible and visual alarm, when the model and the number of the elevator guide rails are detected after the image information is compared with the data in the storage module and analyzed, the central processing unit sends a signal to the audible and visual alarm, so that the audible and visual alarm works to give out audible and visual alarm, and timely remind workers of the occurrence of the packaging guide rail error phenomenon, and the functionality is effectively improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a left-hand cross-sectional structure of an X-axis rail, a Y-axis rail, and a Z-axis rail connection of the present utility model;
FIG. 3 is a schematic view of a connecting rod according to the present utility model;
fig. 4 is a schematic top view of the industrial personal computer according to the present utility model.
Reference numerals: 1. a device base; 2. a support frame; 3. an X-axis guide rail; 4. a Y-axis guide rail; 5. a Z-axis guide rail; 6. a linear slide; 7. a connecting rod; 701. an industrial CCD camera; 8. a fixing ring; 801. a light supplementing lamp; 9. a mounting base; 901. an audible and visual alarm; 10. an extension plate; 1001. an electro-hydraulic push rod; 1002. a lifting plate; 11. an industrial personal computer; 12. a PCB board; 1201. a central processing unit; 1202. and a storage module.
Detailed Description
The present utility model will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, 2, 3 and 4, the present utility model provides the following technical solutions: the utility model provides an elevator guide rail packing terminal surface mistake proofing leak detection device, including device base 1, support frame 2 and X axial guide rail 3, the welding of support frame 2 sets up in the top surface both sides position of device base 1, X axial guide rail 3 fixed mounting is in the top of support frame 2, the top surface sliding connection of X axial guide rail 3 has Y axial guide rail 4, Y axial guide rail 4 front surface sliding connection has Z axial guide rail 5, the front end activity of Z axial guide rail 5 is inlayed and is had sharp slider 6, the front end fixedly connected with connecting rod 7 of sharp slider 6, the fixed ring 8 that has cup jointed in the surface front end position of connecting rod 7, the front surface welding of support frame 2 is provided with mount pad 9, the front end intermediate position of device base 1 carries integral type and is connected with extension board 10, and the top surface intermediate position installation of device base 1 is provided with industrial computer 11, the inside fixed mounting of industrial computer 11 has PCB board 12.
Referring to fig. 1 and 2, in particular, an electro-hydraulic push rod 1001 is fixedly installed at the front end position of the top surface of an extension plate 10, a lifting plate 1002 is welded at the top end of the electro-hydraulic push rod 1001, and the surface of the lifting plate 1002 and the end surface of a connecting rod 7 are arranged in parallel; the X-axis guide rail 3, the Y-axis guide rail 4 and the Z-axis guide rail 5 are internally provided with a stepping motor and a screw rod, the stepping motor is rotationally connected with the screw rod, and a sliding block of the Y-axis guide rail 4 is rotationally sleeved on the surface of the screw rod of the X-axis guide rail 3; the slider of Z axial guide rail 5 rotates and cup joints in Y axial guide rail 4's lead screw surface, and straight line slider 6 rotates and cup joints in Y axial guide rail 4's lead screw surface, put the guide rail tip after packing to the station towards industry CCD camera 701, control electro-hydraulic push rod 1001 operation top moves lifter 1002 and rises simultaneously, adjust the guide rail position and make its terminal surface laminate lifter 1002 front surface completely, can control lifter 1002 reset and begin to shoot and detect, because lifter 1002 and industry CCD camera 701 terminal surface parallel distribution, therefore when the laminating lifter 1002 of guide rail terminal surface, then can confirm the guide rail level and put the position parallel and level, moreover, the steam generator is simple in structure, effectively promote the detection precision, Y axial guide rail 4 is through sliding in order to drive industry CCD camera 701 back and forth through following X axial guide rail 3, Z axial guide rail 5 is through sliding in order to drive industry CCD camera 701 left and right movement along Y axial guide rail 4, straight line slider 6 is through sliding in order to drive industry CCD camera 701 reciprocates, and is simple in structure, the flexibility is strong, be convenient for industry CCD camera carries out flexible adjustment to take a photograph the position according to the guide rail position, the practicality is effectively promoted.
Referring to fig. 1 and 3, specifically, the connection rod 7 is screwed to the front surface of the linear slider 6, and the front surface of the connection rod 7 is fixedly provided with an industrial CCD camera 701, and the industrial CCD camera 701 and the connection rod 7 are on the same axis; the upper end and the lower end of the fixed ring 8 are fixedly provided with the light filling lamps 801, the axes of the light filling lamps 801 are parallel to the axes of the industrial CCD cameras 701, the industrial CCD cameras 701 can shoot the end faces of the packaging guide rails, the pictures are transmitted into the industrial personal computer 11, the main sizes of the end faces of the guide rails are grabbed, the central processing unit 1201 processes the image information and then compares and analyzes the processed image information with data in the storage module 1202 of the industrial personal computer 11, so that the types and the number of the elevator guide rails are judged, the error leakage prevention detection work of the packaging end faces of the elevator guide rails is realized, the error loss cost is reduced to the minimum, the practicability is further improved, the industrial CCD cameras 701 shoot the end faces of the packaging guide rails, the light filling lamps 801 are started, the light can be emitted forwards on the end faces of the packaging guide rails, the image acquisition quality of the industrial CCD cameras 701 is improved, the image quality difference caused by insufficient detection environment light sources is avoided, and the detection accuracy is effectively improved.
Referring to fig. 1 and fig. 4, specifically, the surface of the PCB 12 is fixedly provided with a central processing unit 1201 and a storage module 1202, the top surface of the mounting seat 9 is provided with an audible and visual alarm 901, and a signal output end of the central processing unit 1201 is connected with the audible and visual alarm 901, when the model and the number errors of the elevator guide rail are detected after the image information is compared with the data in the storage module 1202 for analysis, the central processing unit 1201 sends a signal to the audible and visual alarm 901 to enable the audible and visual alarm 901 to operate so as to prompt a worker to generate a packaging guide rail error phenomenon, and the functionality is effectively improved.
The utility model has the following application flow and working principle: when the utility model is used, firstly, the end part of a packaged guide rail is placed to a station towards an industrial CCD camera 701, meanwhile, an electro-hydraulic push rod 1001 is controlled to operate to push a lifting plate 1002 to rise, the position of the guide rail is adjusted to enable the end surface of the guide rail to be completely attached to the front surface of the lifting plate 1002, the lifting plate 1002 can be controlled to reset to start photographing detection, because the lifting plate 1002 is parallel to the end surface of the industrial CCD camera 701, when the end surface of the guide rail is attached to the lifting plate 1002, the horizontal placing position of the guide rail is determined to be level back and forth, a Y-axis guide rail 4 slides along an X-axis guide rail 3 to drive the industrial CCD camera 701 to move back and forth, a Z-axis guide rail 5 slides along the Y-axis guide rail 4 to drive the industrial CCD camera 701 to move left and right, a linear slide block 6 slides along the Z-axis guide rail 5 to drive the industrial CCD camera 701 to move up and down, so that the industrial CCD camera 701 can flexibly adjust the photographing position according to the position of the guide rail, the industrial CCD camera 701 can shoot the end face of the packaging guide rail, the camera is transmitted into the industrial personal computer 11, the main size of the end face of the guide rail is grabbed, the central processing unit 1201 processes the image information and then compares and analyzes the image information with the data in the storage module 1202 of the industrial personal computer 11, so as to judge the type and the number of the elevator guide rail, the industrial CCD camera 701 shoots the end face of the packaging guide rail, meanwhile, the light supplementing lamp 801 is started, the light can be emitted forwards on the end face of the packaging guide rail, the image acquisition quality of the industrial CCD camera 701 is improved, when the image information is compared with the data in the storage module 1202 and analyzed, the central processing unit 1201 sends a signal to the audible and visual alarm 901 when detecting that the type and the number of the elevator guide rail are wrong, so that the audible and visual alarm 901 operates to send out audible and visual alarm, and timely reminding workers of the occurrence of the packaging guide rail leakage phenomenon.
The embodiments of the present utility model are all preferred embodiments of the present utility model, and are not intended to limit the scope of the present utility model in this way, therefore: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.
Claims (7)
1. The utility model provides an elevator guide rail packing terminal surface mistake proofing leak detection device, includes device base (1), support frame (2) and X axial guide rail (3), its characterized in that: the utility model discloses a device, including support frame (2), X axial guide rail (3), Y axial guide rail (4), Z axial guide rail (5), connecting rod (7) are fixedly connected with to the front end activity of Z axial guide rail (5), solid fixed ring (8) have been cup jointed in the surface front end position of connecting rod (7), the front surface welding of support frame (2) is provided with mount pad (9), the front end intermediate position of device base (1) carries integral type to be connected with extension board (10), and the top surface intermediate position of device base (1) installs and is provided with industrial computer (11), the inside fixed mounting of industrial computer (11) has PCB board (12).
2. The elevator guide rail package end face error-proofing detection device according to claim 1, wherein: the electro-hydraulic push rod (1001) is fixedly installed at the front end position of the top surface of the extension plate (10), a lifting plate (1002) is welded at the top end of the electro-hydraulic push rod (1001), and the surface of the lifting plate (1002) and the end face of the connecting rod (7) are arranged in parallel.
3. The elevator guide rail package end face error-proofing detection device according to claim 1, wherein: the X-axis guide rail (3), the Y-axis guide rail (4) and the Z-axis guide rail (5) are internally provided with a stepping motor and a screw rod, the stepping motor is rotationally connected with the screw rod, and a sliding block of the Y-axis guide rail (4) is rotationally sleeved on the surface of the screw rod of the X-axis guide rail (3).
4. The elevator guide rail package end face error-proofing detection device according to claim 1, wherein: the sliding block of the Z-axis guide rail (5) is rotationally sleeved on the surface of the lead screw of the Y-axis guide rail (4), and the linear sliding block (6) is rotationally sleeved on the surface of the lead screw of the Y-axis guide rail (4).
5. The elevator guide rail package end face error-proofing detection device according to claim 1, wherein: the connecting rod (7) is in threaded connection with the front surface of the linear sliding block (6), an industrial CCD camera (701) is fixedly arranged on the front surface of the connecting rod (7), and the industrial CCD camera (701) and the connecting rod (7) are located on the same axis.
6. The elevator guide rail package end face error-proofing detection device according to claim 1, wherein: the upper end and the lower end of the fixed ring (8) are fixedly provided with light supplementing lamps (801), and the axis of the light supplementing lamps (801) is parallel to the axis of the industrial CCD camera (701).
7. The elevator guide rail package end face error-proofing detection device according to claim 1, wherein: the surface of the PCB (12) is fixedly provided with a central processing unit (1201) and a storage module (1202) respectively, the top surface of the mounting seat (9) is provided with an audible and visual alarm (901), and the signal output end of the central processing unit (1201) is connected with the audible and visual alarm (901) through signals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321768614.5U CN220542755U (en) | 2023-07-06 | 2023-07-06 | Elevator guide rail packing terminal surface mistake proofing detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321768614.5U CN220542755U (en) | 2023-07-06 | 2023-07-06 | Elevator guide rail packing terminal surface mistake proofing detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220542755U true CN220542755U (en) | 2024-02-27 |
Family
ID=89961675
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321768614.5U Active CN220542755U (en) | 2023-07-06 | 2023-07-06 | Elevator guide rail packing terminal surface mistake proofing detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220542755U (en) |
-
2023
- 2023-07-06 CN CN202321768614.5U patent/CN220542755U/en active Active
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