CN218319257U - Circulation device for circulation of materials of turnover box - Google Patents

Abstract

The turnover box material circulation device comprises a frame, wherein a feeding port for placing a turnover box is arranged on the frame; a supporting plate lifting mechanism, a supporting plate supporting mechanism and a turnover box translation mechanism are mounted on the inner side of the rack, a translation lifting mechanism is arranged between the turnover box translation mechanism and the rack, and the turnover box translation mechanism is driven by the translation lifting mechanism; the upper part of the rack is provided with a turnover box separating mechanism; the supporting plate supporting mechanism is used for clamping and loading the turnover box from two sides, and the supporting plate lifting mechanism is used for driving the supporting plate supporting mechanism and the turnover box to move up and down; the turnover box separating mechanism is used for clamping the lifted uppermost layer turnover box, and the turnover box translation mechanism is used for bearing the turnover box to move horizontally and vertically. The utility model has simple structure; the action is stable and the efficiency is high; reliable performance and strong universality.

Description

Circulation device for circulation of materials of turnover box

Technical Field

The utility model belongs to the technical field of machinery, a material circulation and go up the institutional advancement of unloading equipment, specifically be a turnover case material circulation circulating device.

Background

Along with the construction of the smart power grid, the performance requirement on the smart electric meter is higher and higher, and higher requirements are provided for the capability of adapting to different environments. The production and automation degree of the electric energy meter are still greatly insufficient compared with other types of industries, so that the electric energy meter and the matched automation equipment thereof are produced at the same time.

In the electric energy meter production process, there are material circulation with high costs, the circulation inefficiency scheduling problem, and traditional artificial line uses belt transmission mode, with different material input to the assembly line in, this kind of material circulation mode has that occupation of land space is big, the high scheduling problem of error rate.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a turnover case material circulation circulating device for there are the big, the high scheduling problem of error rate in the material circulation mode in solving current electric energy meter assembly occupation of land space.

In order to realize the utility model discloses an aim at, adopt following technical scheme:

the turnover box material circulation device comprises a frame, wherein a feeding port for placing a turnover box is arranged on the frame; a supporting plate lifting mechanism, a supporting plate supporting mechanism and a turnover box translation mechanism are mounted on the inner side of the rack, a translation lifting mechanism is arranged between the turnover box translation mechanism and the rack, and the turnover box translation mechanism is driven by the translation lifting mechanism; the upper part of the rack is provided with a turnover box separating mechanism; the supporting plate supporting mechanism is used for clamping and loading the turnover box from two sides, and the supporting plate lifting mechanism is used for driving the supporting plate supporting mechanism and the turnover box to move up and down; the turnover box separating mechanism is used for clamping the lifted uppermost layer of turnover box, and the turnover box translation mechanism is used for bearing the turnover box to move horizontally and vertically.

In order to further realize the purpose of the utility model, the following technical scheme can also be adopted:

according to the material circulation circulating device for the turnover box, the supporting plate lifting mechanism comprises a supporting plate lifting motor, a synchronous belt driving wheel, a transmission synchronous belt, a transmission rod, a bearing seat, a lifting synchronous belt wheel and a lifting synchronous belt; the lifting mechanism is characterized in that the supporting plate lifting motor and the bearing seat are fixed on the lower portion of the rack through the lifting mechanism bottom plate, the supporting plate lifting motor drives the synchronous belt driving wheel, the transmission synchronous belt and the synchronous belt driven wheel to rotate, the synchronous belt driven wheel is installed on the transmission rod, the transmission rod is supported by the bearing seat, lifting synchronous belt wheels are installed at two ends of the transmission rod, and the lifting synchronous belt is sleeved on the supporting plate side synchronous belt wheel in the lifting synchronous belt wheel and the supporting plate supporting mechanism.

According to the circulation device for the materials of the turnover box, the supporting plate supporting mechanism comprises a supporting plate side synchronous belt pulley, a synchronous belt buckle, a floating supporting plate, a clamping plate cylinder, a driving connecting rod block, a driven connecting rod block, a turnover box clamping plate, an optical axis bearing and an optical axis; two ends of the optical shaft are vertically fixed, two sides of the floating supporting plate are matched with the optical shaft through optical shaft bearings, a synchronous belt buckle is arranged on the floating supporting plate, and the lifting synchronous belt is fixed with the synchronous belt buckle; one end of the pallet clamping cylinder is arranged on the floating pallet through a cylinder seat, and the other end of the pallet clamping cylinder is provided with a driving connecting rod block and a driven connecting rod block which drive the pallet clamping of the turnover box to move; the turnover box clamping plates extend out to clamp the turnover box from two sides of the turnover box.

The turnover box material circulation circulating device is characterized in that the supporting plate supporting mechanism is provided with a side mounting frame fixed with the frame, two ends of the optical axis are fixed with the side mounting frame through mounting seats, and the supporting plate side belt wheel is arranged on the upper portion of the side mounting frame.

According to the turnover box material circulation device, the turnover box translation mechanism is a three-level sliding supporting plate.

According to the circulation device for the material of the circulation box, 4 positioning blocks matched with the circulation box are arranged on the three-level sliding support plate and are arranged according to 2 groups of front and back and 2 pieces of each group, and two sides and the bottom surface of the circulation box are fixed with the three-level sliding support plate through the positioning blocks.

The turnover box material circulation device comprises a turnover box material circulation device body, wherein the turnover box material circulation device body is provided with a turnover box material circulation device body, and the turnover box material circulation device body is provided with a turnover box material circulation device body.

According to the circulation device for the materials in the circulation box, the guide rail and the sliding block are arranged between the translation lifting mechanism and the rack.

According to the circulation device for the circulation of the circulation box materials, the circulation box separating mechanism is 4 sets of circulation box separating air cylinders and is arranged in 2 sets of front and back, and 2 sets of each set.

According to the circulation device for circulating the materials in the turnover box, the operation table and the robot base are arranged on the side face of the rack, and the cooperative robot is arranged on the robot base.

Compared with the prior art, the utility model has the advantages of:

the utility model discloses cooperation robot and layer board elevating system, layer board supporting mechanism, turnover case translation mechanism cooperate, make turnover case and material realize the circulation in the frame, reduce equipment occupation space by a wide margin; the pallet supporting mechanism uses the cylinder connecting rod and the clamping plate to clamp the turnover box, and the action is stable and the efficiency is high.

The utility model has simple structure and convenient installation and maintenance; reliable performance and strong universality. Can replace traditional ammeter production belt formula assembly line partially, replace or reform transform low efficiency traditional production line, go on the material turnover in equipment, cooperation robot will realize multi-functional use scenes such as equipment, detection, feed. The modularized design concept can be cooperated with one, two or more devices, and the automation requirements of multi-task, high precision and the like under the complex environment are met.

Drawings

In order to clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.

Fig. 1 is a perspective view of the present invention;

FIG. 2 is a front view of FIG. 1;

FIG. 3 is a schematic structural view of the housing of FIG. 1;

FIG. 4 is a schematic structural view of the pallet lift mechanism of FIG. 1;

fig. 5 is a schematic structural view of the transfer container translation mechanism in fig. 1;

FIG. 6 is a front view of FIG. 5;

FIG. 7 is a schematic structural diagram of the rodless cylinder of the primary fixed pallet shown in FIG. 5;

fig. 8 is a schematic structural view of the pallet support mechanism of fig. 1.

Reference numerals: 1-frame, 2-guide slide block, 3-robot base, 4-rack, 5-gear, 6-translational lifting motor, 7-three-level sliding pallet, 8-positioning block, 9-turnaround case, 10-primary fixed pallet, 11-glazed strip, 12-primary fixed pallet rodless cylinder, 13-primary fixed pallet slide block, 14-secondary floating pallet guide, 15-secondary floating pallet, 16-pallet lifting motor, 17-synchronous belt driving wheel, 18-driving synchronous belt, 19-synchronous belt driven wheel, 20-transmission rod, 21-bearing seat, 22-lifting synchronous pulley, 23-lifting synchronous belt, 24-pallet side synchronous pulley, 25-synchronous belt buckle, 26-floating pallet, 27-pallet cylinder, 28-driving link block, 29-driven link block, 30-turnaround case, 31-optical axis bearing, 32-optical axis, 33-turnaround case separation cylinder, 34-turnaround case placing table.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention.

As shown in fig. 1 and fig. 2, the circulation device for material circulation of the turnover box disclosed in this embodiment includes a frame 1, and a feeding port for placing the turnover box is provided on the frame 1.

The artificial feeding of initial condition, safety grating detects out artifical material loading action during the material loading, with motor, the cylinder interlocking of material loading mouth within range.

As shown in fig. 3, in this embodiment, the frame 1 is an integrated frame made of profiles by welding, and the frame has a heavy and stable body, so as to ensure stable operation of the apparatus. Each part corresponds to the section bar, and the structure is simple and the installation is convenient. A guide rail or a slide block, a rack 4 and the like are arranged on the frame body; the robot base 3 and the operating platform are arranged on the side surface of the frame body;

with continued reference to fig. 1, a pallet lifting mechanism, a pallet supporting mechanism and a turnover box translation mechanism are mounted on the inner side of the rack 1, a translation lifting mechanism is arranged between the turnover box translation mechanism and the rack 1, and the turnover box translation mechanism is driven by the translation lifting mechanism; the upper part of the frame 1 is provided with a turnover box separating mechanism; the supporting plate supporting mechanism is used for clamping and carrying the turnover box 9 from two sides, and the supporting plate lifting mechanism is used for driving the supporting plate supporting mechanism and the turnover box 9 to move up and down; the turnover box separating mechanism is used for clamping the lifted uppermost layer of turnover boxes 9, and the turnover box translation mechanism is used for bearing the turnover boxes 9 to move horizontally and vertically.

The supporting plate lifting mechanism has the function of changing the circular motion of the motor into the up-and-down motion of the supporting plate through the matching of the motor, a belt wheel, a belt and the like, so that the turnover box 9 can reciprocate in a set range.

As shown in fig. 4, the pallet lifting mechanism of the present embodiment includes a pallet lifting motor 16, a timing belt driving pulley 17, a transmission timing belt 18, a transmission rod 20, a bearing seat 21, a lifting timing pulley 22, and a lifting timing belt 23.

The supporting plate lifting motor 16 drives the synchronous belt driving wheel 17, the transmission synchronous belt 18 and the synchronous belt driven wheel 19 to rotate. The synchronous belt driven wheel 19 is fixedly connected with a transmission rod 20, the transmission rod 20 is supported by a bearing seat 21, power is transmitted to a lifting synchronous belt wheel 22, and the lifting synchronous belt wheel 22 drives a lifting synchronous belt 23 to move.

The supporting plate supporting mechanism is matched with the supporting plate lifting mechanism, the air cylinder is arranged on a floating supporting plate 26 of the supporting plate supporting mechanism, the longitudinal linear motion is changed into the transverse linear motion through the clamping plate air cylinder 27, and the turnover box 9 is clamped or released through the driving of the clamping plate air cylinder 27.

As shown in fig. 8, the pallet support mechanism of the present embodiment includes a pallet-side timing pulley 24, a timing belt buckle 25, a floating pallet 26, a pallet cylinder 27, a driving link block 28, a driven link block 29, a container pallet 30, an optical axis bearing 31, and an optical axis 32. Lifting synchronous belt 23 drives layer board side synchronous pulley 24, and hold-in range buckle 25 is fixed with lifting synchronous belt 23, and layer board elevator motor 16 rotates back unsteady layer board 26 and fixes cardboard cylinder 27, initiative connecting rod piece 28, driven connecting rod piece 29, turnover case cardboard 30, optical axis bearing 31 etc. on unsteady layer board 26 and all slide from top to bottom along optical axis 32, and optical axis 32 both ends are passed through the mount pad and are fixed with side mounting bracket or frame 1.

According to the monitoring and judgment of the sensor, after the floating supporting plate 26 reaches the designated height position, the clamping plate air cylinder 27 extends out to drive the driving connecting rod block 28, the driven connecting rod block 29 and the turnover box clamping plate 30 to move, the turnover box clamping plate 30 extends out to clamp two sides of the turnover box 9, and then the turnover box 9 is driven to carry out lifting flow circulation; and separating the uppermost turnover box 9 from the lower layer by using a turnover box separating mechanism, keeping 1 turnover box 9 above the three-stage sliding supporting plate 7, executing the motion of a horizontal moving mechanism of the turnover box 9, and delivering 1 turnover box 9 to the operation area of the cooperation robot.

As shown in fig. 5 to 7, the turnover box translation mechanism in this embodiment is a three-stage sliding pallet 7.

The lower part of the three-stage sliding supporting plate 7 is provided with a translation lifting mechanism. The translation lifting mechanism comprises a translation lifting motor 6, a gear 5 and a rack 4. The translation lifting motor 6 drives the gear 5 to rotate clockwise or anticlockwise, the gear 5 is meshed with the rack 4, and the turnover box translation mechanism moves up and down. A guide rail and a slide block 2 are arranged between the translation lifting mechanism and the frame 1 so as to improve the lifting stability of the three-level sliding supporting plate 7.

And 4 positioning blocks 8 matched with the turnover box 9 are arranged on the three-stage sliding supporting plate 7, the three-stage sliding supporting plate is arranged according to 2 groups of front and back and 2 pieces of each group, and the two sides and the bottom surface of the turnover box 9 are fixed with the three-stage sliding supporting plate 7 through the positioning blocks 8.

Fixed mounting has azure stone strip 11 and one-level fixed support plate rodless cylinder 12 on the one-level fixed support plate 10, fixed mounting second grade floating support plate 15 on the one-level fixed support plate rodless cylinder 12 slip table, one-level fixed support plate slider 13 and the unsteady layer board guide rail 14 sliding fit of second grade, azure stone strip 11 supports one-level fixed support plate slider 13, the action order is the action of one-level fixed support plate rodless cylinder 12, the slider drives second grade floating support plate 15 and the unsteady layer board guide rail 14 of second grade and moves forward on the one-level fixed support plate rodless cylinder 12, one-level fixed support plate slider 13 is fixed motionless, reverse utilize the guide rail slider combination, use the slider as the stiff end, the guide rail moves along with the cylinder.

The action mode of the three-level sliding supporting plate 7 is the same as that of the two-level floating supporting plate 15.

According to the height of frame 1 of reality, energy consumption and the unloading time needs in the commodity circulation, this embodiment can support 5 turnover cases 9 and carry out the circulation, places 5 turnover cases 9 in the turnover case places the platform 34, and turnover case 9 itself piles up through the special draw-in groove of up and down terminal surface each other.

From bottom to top, the number (1) turnover box 9 is arranged at the bottom, and the number (5) turnover box 9 is arranged at the top. The circulation process of the 5 circulation boxes 9 is as follows:

the supporting plate lifting motor 16 drives the lifting synchronous belt pulley 22 to drive the lifting synchronous belt 23, the synchronous belt buckle 25, the floating supporting plate 26 and the turnover box clamping plate 30 fixed on the floating supporting plate 26 to move to the position of the (1) turnover box 9, the clamping plate cylinder 27 extends out to drive the driving connecting rod block 28, the driven connecting rod block 29 and the turnover box clamping plate 30 to move, and the turnover box clamping plate 30 extends out to clamp the (1) turnover box 9 from two sides.

Then, the pallet lifting motor 16 is rotated reversely to move the floating pallet 26, the members fixed to the floating pallet 26, and all the containers 9 (1) to (5) upward, and when the container 9 (5) reaches the container separating cylinder 33, the pallet lifting motor 16 stops operating, and the container separating cylinder 33 is extended to lock the container 9 (5).

The supporting plate lifting motor 16 turns over reversely to the previous action to drive the floating supporting plate 26, the parts fixed on the floating supporting plate 26 and the turnover boxes 9 from (1) to (4) to descend, and the turnover box 9 from (5) is clamped by the turnover box separating cylinder 33 to complete the separation of the turnover boxes 9 from (1) to (4) and (5).

At this time, the horizontal moving mechanism of the turnover box 9 is in an initial state, that is, the three-stage sliding support plate 7, the two-stage floating support plate 15 and the one-stage fixed support plate 10 are in a stacked state, and each side surface is in the same plane in a top view. The horizontal moving mechanism of the turnover box 9 is internally provided with a translation lifting motor 6 which drives a gear 5 to rotate, the gear 5 is meshed with a rack 4 to drive the horizontal moving mechanism of the turnover box 9 to move upwards, after the upper surface of the three-stage sliding support plate 7 reaches the lower surface of the turnover box 9 (5), the two-stage floating support plate 15 and the three-stage sliding support plate 7 of the horizontal moving mechanism of the turnover box 9 extend out step by step, and the turnover box separating cylinder 33 extends out to recover and release the turnover box 9 (5).

(5) The turnover box 9 is located above the three-stage sliding support and is matched with the positioning block 8 to complete positioning. The second-stage floating supporting plate 15 and the third-stage sliding supporting plate 7 retract step by step, the supporting plate lifting motor 16 of the supporting plate lifting mechanism turns over in a direction opposite to the last action, the (5) number turnover box 9 is descended to the same height of the operation platform of the cooperative robot, and feeding is completed.

After the materials in the No. 5 turnover box 9 are used, the supporting plate supporting mechanism drives the No. 1 to No. 4 turnover boxes 9 to ascend, and the No. 5 turnover box 9 is placed in the turnover box placing table 34. The turnover box 9 supporting mechanism drives the turnover boxes 9 from (1) to (4) to fall down, then drives the turnover boxes 9 from 5 to move upwards, the numbers are (5) - (1) - (2) - (3) - (4) from bottom to top, the movement sequence and the principle are the same as the circulation process of the turnover box 9 from (5), the turnover box 9 from (4) is conveyed to a turnover box separating cylinder 33, and the turnover box separating cylinder 33 moves to clamp the turnover box 9 from (4). The rest of the actions are the same cycle.

Sequentially performing (4) - (5) - (1) - (2) - (3), (3) - (4) - (5) - (1) - (2), (2) - (3) - (4) - (5) - (1), (1) - (2) - (3) - (4) - (5). After all the materials are completely executed, all the materials in the 5 turnover boxes 9 are completely loaded, and a signal is sent to replace the turnover box 9.

The process of realizing material loading by utilizing the cooperative robot in the embodiment is as follows:

(1) the automatic feeding device is characterized in that feeding is carried out manually from a feeding port of the frame 1 in an initial state, the safety grating detects manual feeding action during feeding, and all motors and cylinders in the range of the feeding port are interlocked;

(2) the pallet lifting motor 16 drives the synchronous belt and the floating pallet 26 to move to lift the turnover box 9, the turnover box separating cylinder 33 clamps the uppermost layer of turnover box to be separated from other layers of turnover boxes and releases the uppermost layer of turnover box to the three-level sliding pallet 7, and at the moment, only one turnover box 9 is arranged on the three-level sliding pallet 7;

(3) the first-stage fixed support plate rodless cylinder 12 of the third-stage sliding support plate 7 acts to drive the turnover box 9 to move to the robot operation area, the robot carries the workpieces in the turnover box 9 to a manual operation table, and the workpieces are carried back after manual operation is completed so as to reciprocate;

(4) the electric cylinder returns to drive the processed turnover box 9 to return to the material loading position;

(5) the supporting plate lifting motor 16 drives the supporting floating plate to lift the turnover box 9, and the primary fixed supporting plate rodless cylinder 12 moves outwards to give way to the turnover box 9 for lowering;

(7) the supporting plate lifting motor 16 drives the supporting floating plate and the turnover box 9 to move downwards.

The technical contents not described in detail in the present invention are all known techniques.

Claims (10)

1. The turnover box material circulation device comprises a frame, wherein a feeding port for placing a turnover box is arranged on the frame; the turnover box is characterized in that a supporting plate lifting mechanism, a supporting plate supporting mechanism and a turnover box translation mechanism are mounted on the inner side of the rack, a translation lifting mechanism is arranged between the turnover box translation mechanism and the rack, and the turnover box translation mechanism is driven by the translation lifting mechanism; the upper part of the rack is provided with a turnover box separating mechanism; the supporting plate supporting mechanism is used for clamping and loading the turnover box from two sides, and the supporting plate lifting mechanism is used for driving the supporting plate supporting mechanism and the turnover box to move up and down; the turnover box separating mechanism is used for clamping the lifted uppermost layer of turnover box, and the turnover box translation mechanism is used for bearing the turnover box to move horizontally and vertically.

2. The circulation device for circulating the materials in the turnover box according to claim 1, wherein the supporting plate lifting mechanism comprises a supporting plate lifting motor, a driving wheel of a synchronous belt, a transmission rod, a bearing seat, a lifting synchronous pulley and a lifting synchronous belt; the lifting mechanism is characterized in that the supporting plate lifting motor and the bearing seat are fixed on the lower portion of the rack through the lifting mechanism bottom plate, the supporting plate lifting motor drives the synchronous belt driving wheel, the transmission synchronous belt and the synchronous belt driven wheel to rotate, the synchronous belt driven wheel is installed on the transmission rod, the transmission rod is supported by the bearing seat, lifting synchronous belt wheels are installed at two ends of the transmission rod, and the lifting synchronous belt is sleeved on the supporting plate side synchronous belt wheel in the lifting synchronous belt wheel and the supporting plate supporting mechanism.

3. The circulation device for circulating the materials in the turnover box according to claim 2, wherein the supporting plate supporting mechanism comprises a supporting plate side synchronous pulley, a synchronous belt buckle, a floating supporting plate, a clamping plate cylinder, a driving connecting rod block, a driven connecting rod block, a turnover box clamping plate, an optical shaft bearing and an optical shaft; two ends of the optical axis are vertically fixed, two sides of the floating supporting plate are matched with the optical axis through optical axis bearings, a synchronous belt buckle is arranged on the floating supporting plate, and the lifting synchronous belt is fixed with the synchronous belt buckle; one end of the pallet clamping cylinder is arranged on the floating pallet through a cylinder seat, and the other end of the pallet clamping cylinder is provided with a driving connecting rod block and a driven connecting rod block which drive the pallet clamping of the turnover box to move; the turnover box clamping plates extend out to clamp the turnover box from two sides of the turnover box.

4. The turnover box material circulation circulating device of claim 3, wherein the support plate supporting mechanism is provided with a side mounting frame fixed to the frame, two ends of the optical axis are fixed to the side mounting frame through mounting seats, and a belt pulley on the support plate is arranged on the upper portion of the side mounting frame.

5. The circulation device for circulating the materials in the turnover box according to claim 1, wherein the turnover box translation mechanism is a three-level sliding supporting plate.

6. The circulation device for circulating the materials in the turnover box according to claim 5, wherein 4 positioning blocks matched with the turnover box are arranged on the three-level sliding support plate, the positioning blocks are arranged according to 2 groups of front and back and 2 pieces of each group, and two sides and the bottom surface of the turnover box are fixed with the three-level sliding support plate through the positioning blocks.

7. The circulation device for circulating the materials in the turnover box is characterized in that the translation lifting mechanism comprises a translation lifting motor, a gear and a rack, the translation lifting motor is fixed with the translation lifting mechanism of the turnover box, the gear is installed on a rotating shaft of the translation lifting motor, the rack is installed on the rack, and the gear is meshed with the rack.

8. The circulation device for circulating the materials in the turnover box according to claim 7, wherein a guide rail and a sliding block are arranged between the translation lifting mechanism and the rack.

9. The circulation device for circulating the circulation box materials according to claim 1, wherein the circulation box separating mechanism is 4 sets of circulation box separating cylinders which are arranged in front and back two groups and in each group.

10. The circulation device for circulating the materials in the turnover box according to claim 1, wherein an operation table and a robot base are arranged on the side face of the rack, and the cooperative robot is arranged on the robot base.

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