CN218311645U

CN218311645U - Automatic welding equipment based on robot

Info

Publication number: CN218311645U
Application number: CN202221515554.1U
Authority: CN
Inventors: 陈琳; 孙雨; 何子钦; 张硕; 黄杰
Original assignee: Yangzhou Polytechnic Institute
Current assignee: Yangzhou Zhongxing Technology Co.,Ltd.
Priority date: 2022-05-18
Filing date: 2022-05-18
Publication date: 2023-01-17
Anticipated expiration: 2032-05-18

Abstract

The utility model belongs to the technical field of welding equipment, and an automatic welding equipment based on robot is disclosed, comprising a base plate, the backup pad is installed to the top bilateral symmetry of bottom plate, the roof is installed at the top of backup pad, the slide has been seted up to the bottom of roof, slidable mounting has electric slider in the slide, welding set is installed to the bottom of electric slider, welding set includes first motor, first turning, second motor, second turn, ball joint, flange, welder, sensor and fixation clamp, the utility model discloses set up motor, turned and flange etc. machine accessible sensor sends the condition of weldment and the condition of surrounding environment to the controller, and controller starter motor drives to turn and rotates, and the simultaneous control ball joint drives the flange and rotates, and then makes welder find suitable welding position in the space, and the flexibility is good, and the solder joint is accurate, has improved welding quality.

Description

Automatic welding equipment based on robot

Technical Field

The utility model belongs to the technical field of the welding equipment, concretely relates to automatic welding equipment based on robot.

Background

Welding is a material processing technology, particularly, workpieces are heated or pressurized, and the workpieces are combined to form permanent connection through welding materials, and modern welding gradually steps into mechanization and automation, gradually replaces manual work, and is an important breakthrough of modern welding technology.

But welding equipment in the existing market has some insufficiencies when using, and present some welding equipment can not adjust welder position in a flexible way for the solder joint is inaccurate, and then has influenced welding quality, and in addition, present some welding equipment still need the manual work to go on at the in-process of allotting the welding wire, wastes time and energy, and then has influenced welding efficiency.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic change welding equipment based on robot to solve the current partial weld equipment that proposes in the above-mentioned background art and can not adjust welder position in a flexible way, make the solder joint inaccurate, and then influenced welding quality's problem, and current partial weld equipment still needs the manual work to go on at the in-process of ration welding wire, wastes time and energy, and then has influenced welding efficiency's problem.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an automatic welding equipment based on robot, includes the bottom plate, the backup pad is installed to the top bilateral symmetry of bottom plate, the roof is installed at the top of backup pad, the slide has been seted up to the bottom of roof, slidable mounting has electric slider in the slide, welding set is installed to the bottom of electric slider, welding set includes first motor, the first rotation, second motor, the second is rotated, spherical joint, flange, welder, sensor and fixation clamp, the bottom at electric slider is installed to first motor, the end connection of the first rotation is on the both sides output of first motor, the inside at the first rotation is installed to the second motor, the end connection that the second was rotated is on the both sides output of second motor, the bottom at the second rotation is installed to the spherical joint, flange mounting is in the bottom of spherical joint, welder installs the bottom at the flange, sensor and fixation clamp are installed on the second is rotated.

Preferably, an ash isolation box is installed at the top end of the top plate, a third motor and clamping plates are installed inside the ash isolation box, the output end of the third motor penetrates through the clamping plates on the two sides, and a rotary drum is installed outside the output end of the third motor between the clamping plates on the two sides.

Preferably, the dust isolation box is provided with a through opening, and the outer surface of the dust isolation box is provided with a dust isolation film.

Preferably, the inner side surface of the supporting plate is provided with a first telescopic rod, and the output end of the first telescopic rod is connected with a fixing plate.

Preferably, the inside symmetry of bottom plate is installed the second telescopic link, the elevating platform is installed to the output of second telescopic link.

Preferably, four foot pads are symmetrically arranged at the bottom of the bottom plate.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) The utility model discloses set up the motor, turned and flange etc. machine accessible sensor sends the condition of weldment and the condition of surrounding environment to the controller, and controller starter motor drives and turns and rotate, and the simultaneous control ball joint drives the flange and rotates, and then makes welder find suitable welding position in the space, and the flexibility is good, and the solder joint is accurate, has improved welding quality.

(2) The utility model discloses set up motor, splint and rotary drum etc. the operator can place the welding wire of rolling up on the rotary drum, and machine accessible controller starter motor drives the rotary drum and rotates, and then the welding wire on the rotary drum can convey to welder department under the rotation of motor, has improved welding efficiency, has also improved welded security simultaneously.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is an external view of the present invention;

fig. 3 is a schematic structural view of the first rotating body of the present invention;

fig. 4 is a schematic structural view of the second swivel of the present invention.

In the figure: 1. a base plate; 2. a support plate; 3. a top plate; 4. a welding device; 401. a first motor; 402. a first swivel; 403. a second motor; 404. a second swivel; 405. a ball joint; 406. a flange; 407. a welding gun; 408. a sensor; 409. a fixing clip; 5. an electrical slider; 6. a slideway; 7. a third motor; 8. a splint; 9. a rotating drum; 10. an ash isolation box; 11. a first telescopic rod; 12. a fixing plate; 13. a second telescopic rod; 14. a lifting platform; 15. and (5) a foot pad.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides the following technical solutions: an automatic welding device based on a robot comprises a bottom plate 1, wherein supporting plates 2 are symmetrically arranged on two sides of the top of the bottom plate 1, a top plate 3 is arranged on the top of the supporting plate 2, a slide 6 is arranged at the bottom of the top plate 3, an electric slide block 5 is slidably arranged in the slide 6, a welding device 4 is arranged at the bottom of the electric slide block 5, the welding device 4 comprises a first motor 401, a first rotating body 402, a second motor 403, a second rotating body 404, a spherical joint 405, a flange 406, a welding gun 407, a sensor 408 and a fixing clamp 409, the first motor 401 is arranged at the bottom of the electric slide block 5, the end of the first rotating body 402 is connected to the output ends on two sides of the first motor 401, the second motor 403 is arranged inside the first rotating body 402, the end of the second rotating body 404 is connected to the output ends on two sides of the second motor 403, the spherical joint 405 is installed at the bottom of the second rotating body 404, the flange 406 is installed at the bottom of the spherical joint 405, the welding gun 407 is installed at the bottom of the flange 406, the sensor 408 and the fixing clamp 409 are installed on the second rotating body 404, specifically, the machine can transmit the condition of the welding piece and the condition of the surrounding environment to the controller through the sensor 408, the controller controls the electric slider 5 to drive the welding device 4 to move horizontally, then the first motor 401 is started to drive the first rotating body 402 to rotate, the second motor 403 is started to drive the second rotating body 404 to rotate, meanwhile, the spherical joint 405 is controlled to drive the flange 406 to rotate, and the welding gun 407 finds a suitable welding position in space, and the flange 406 is replaceable to install welding guns 407 with different sizes.

Further, the top of roof 3 is installed and is separated ash case 10, the internally mounted that separates ash case 10 has third motor 7 and splint 8, the both sides splint 8 are passed to the output of third motor 7, the output externally mounted of the third motor 7 between both sides splint 8 has rotary drum 9, concretely, the operator can place the welding wire of rolling up on rotary drum 9, and pass the welding wire fixation clamp 409, introduce the tip of welding wire to welder 407 department again, the machine accessible controller starts third motor 7 and drives rotary drum 9 and rotate, then the welding wire on rotary drum 9 can be constantly conveyed to welder 407 department under the rotation of third motor 7.

Further, the opening has been seted up on the ash blocking box 10, and the surface that separates ash blocking box 10 is equipped with and separates the ash membrane, and specifically, the opening is convenient for the passing through of welding wire, separates the ash membrane and is used for preventing the ash.

Further, first telescopic link 11 is installed to the medial surface of backup pad 2, and the output of first telescopic link 11 is connected with fixed plate 12, and specifically, first telescopic link 11 can promote to remove about fixed plate 12, and weldment can be fixed to two fixed plates 12.

Further, the inside symmetry of bottom plate 1 installs second telescopic link 13, and elevating platform 14 is installed to the output of second telescopic link 13, and specifically, second telescopic link 13 can promote elevating platform 14 and go up and down, and then makes the weldment of variation in size be in suitable welding height.

Further, the bottom of the bottom plate 1 is symmetrically provided with four foot pads 15, and the foot pads 15 are used for supporting the equipment.

The utility model discloses a theory of operation and use flow: the utility model discloses a when using, suitable flange 406 is installed at first to operating personnel, and welding gun 407 has been installed on flange 406, place the welding wire of rolling up on rotary drum 9 after that, and pass fixation clamp 409 with the welding wire, induce welding gun 407 department with the tip of welding wire again, place the weldment on elevating platform 14 at last, the machine starts second telescopic link 13 and drives the welding and goes up and down to suitable welding height, it is fixed with the weldment to restart first telescopic link 11 promotion fixed plate 12, machine accessible sensor 408 sends the condition of weldment and the condition of surrounding environment to the controller, controller control electric slider 5 drives welding set 4 horizontal migration, restart first motor 401 drives first rotor 402 and rotates, it drives second rotor 404 and rotates to start second motor 403, simultaneous control spherical joint 405 drives flange 406 and rotates, and then make welding gun 407 find suitable welding position in the space, weld afterwards, simultaneously, machine accessible controller starts third motor 7 and drives rotary drum 9 and rotates, then welding wire on the rotary drum 9 can be in the rotation of third motor 7 and continue to locate, convey to welding gun 407 until welding.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic welding equipment based on robot which characterized in that: comprises a bottom plate (1), supporting plates (2) are symmetrically arranged on two sides of the top of the bottom plate (1), the top of the supporting plate (2) is provided with a top plate (3), the bottom of the top plate (3) is provided with a slideway (6), an electric sliding block (5) is arranged in the slide way (6) in a sliding way, a welding device (4) is arranged at the bottom of the electric sliding block (5), the welding device (4) comprises a first motor (401), a first rotating body (402), a second motor (403), a second rotating body (404), a spherical joint (405), a flange (406), a welding gun (407), a sensor (408) and a fixing clamp (409), the first motor (401) is arranged at the bottom of the electric sliding block (5), the end part of the first rotating body (402) is connected with the output ends of the two sides of the first motor (401), the second motor (403) is installed inside the first rotor (402), the end of the second rotator (404) is connected with the output ends of the two sides of the second motor (403), the ball joint (405) is installed at the bottom of the second rotator (404), the flange (406) is mounted at the bottom of the ball joint (405), the welding gun (407) is mounted at the bottom of the flange (406), and the sensor (408) and the fixing clamp (409) are mounted on the second rotator (404).

2. The robot-based automated welding apparatus of claim 1, wherein: ash separation box (10) are installed on the top of roof (3), the internally mounted of ash separation box (10) has third motor (7) and splint (8), both sides are passed to the output of third motor (7) the output externally mounted of third motor (7) between splint (8) has rotary drum (9).

3. The robot-based automated welding apparatus of claim 2, wherein: the dust isolation box (10) is provided with a through hole, and the outer surface of the dust isolation box (10) is provided with a dust isolation film.

4. The robot-based automated welding apparatus of claim 3, wherein: first telescopic link (11) are installed to the medial surface of backup pad (2), the output of first telescopic link (11) is connected with fixed plate (12).

5. The robot-based automated welding apparatus of claim 4, wherein: second telescopic links (13) are symmetrically installed in the bottom plate (1), and a lifting platform (14) is installed at the output end of the second telescopic links (13).

6. The robot-based automated welding apparatus of claim 5, wherein: the bottom symmetry of bottom plate (1) is installed and is filled up foot (15), fill up foot (15) and set up four altogether.