CN214264534U

CN214264534U - High-efficient automatic welder of version roller

Info

Publication number: CN214264534U
Application number: CN202022787789.3U
Authority: CN
Inventors: 孙中强
Original assignee: Zhengzhou Zhongqiang Gravure Plate Making Co ltd
Current assignee: Zhengzhou Zhongqiang Gravure Plate Making Co ltd
Priority date: 2020-11-26
Filing date: 2020-11-26
Publication date: 2021-09-24
Anticipated expiration: 2030-11-26

Abstract

The application relates to the field of welding technology, in particular to a high-efficiency automatic welding device for a printing roller, which comprises a supporting device, a clamping piece moving device and a welding device, wherein the supporting device comprises a base, a through slide rail is arranged on the base, the clamping piece moving device comprises two movable assemblies, the two movable assemblies are respectively connected to the two ends of the base through the slide rail in a sliding manner, a motor is arranged in each movable assembly, the motor is provided with a supporting part, a clamping piece is arranged outside each movable assembly, a rotating shaft is arranged between the clamping piece and the motor, the clamping piece is fixedly connected with the rotating shaft, the motor is rotatably connected with the clamping piece through the rotating shaft, the welding device comprises a welding support, a welding head and a controller, a sliding block is arranged on the welding support, and the sliding block is slidably connected with the welding support, and the welding head is inserted into the sliding block. The application has the advantage of reducing the risk of operators in welding.

Description

High-efficient automatic welder of version roller

Technical Field

The application relates to the field of welding technology, in particular to a high-efficiency automatic welding device for a printing roller.

Background

Welding, which is a process of joining metals or other thermoplastic materials by heat, high temperature, or high pressure. It mainly uses small metal material to make the required geometric body by means of welding. Welding is widely applied in various sectors of industrial production, and plays an important role in promoting industrial development and product technology progress.

At present, most welding is generally finished by means of manual welding, and the manual welding has two problems, namely, no matter where the welding is, danger can be brought to operators, and the welding efficiency is low.

SUMMERY OF THE UTILITY MODEL

In order to reduce the danger that brings for the operator among the welding process, this application provides a high-efficient automatic welder of version roller.

The application provides a high-efficient automatic welder of version roller adopts following technical scheme:

the utility model provides a high-efficient automatic welder of version roller, includes strutting arrangement, folder mobile device and welding set, strutting arrangement includes the base, be provided with the slide rail that runs through on the base, the folder mobile device includes two portable subassemblies, two portable subassembly is respectively through slide rail sliding connection at the both ends of base, the inside motor that is provided with of portable subassembly, the motor is provided with the supporting part, portable subassembly outside is provided with the holder, be provided with the axis of rotation between holder and the motor, holder and axis of rotation fixed connection, the motor passes through the axis of rotation and is connected with the holder rotation, welding set includes welding stent, soldered connection and controller, the last slider that is provided with of welding stent, slider and welding stent sliding connection, the soldered connection pegs graft with the slider.

By adopting the technical scheme, the positions of the two movable assemblies are adjusted according to the length of the workpiece to be welded, so that the workpiece to be welded is clamped by the clamping piece, and the rotating shaft is driven by the motor in the movable assemblies to drive the clamping piece to rotate; the position of a welding head on the welding support, namely the position of the sliding block, is adjusted according to the position of the clamping piece, during welding, the motor drives the clamping piece to push the workpiece to be welded to rotate, and meanwhile the controller controls the two welding heads to weld the workpiece. The high-efficient automatic welder of version roller has reduced the risk of operating personnel in the welding through using, improves welded efficiency simultaneously.

Preferably, a placing hole is formed in the sliding block, and the welding head is connected with the sliding block in an inserting mode through the placing hole.

By adopting the technical scheme, the sliding block is connected with the welding support in a sliding mode, the welding head can be inserted into the placing hole, and the sliding block with the welding head moves on the welding support, so that the welding head moves to the position of a workpiece to be welded, and welding is carried out.

Preferably, a second bolt is arranged on the sliding block.

Through adopting above-mentioned technical scheme, slider and welding stent can be fixed in setting up of second bolt.

Preferably, the side surface of the slide rail is provided with a first bolt.

Through adopting above-mentioned technical scheme, but movable assembly and slide rail can be fixed in setting up of first bolt to but movable assembly removes in the welding process, influences the welding.

Preferably, one end of the base, which is far away from the movable assembly, is provided with a supporting block, a connecting shaft is arranged between the welding bracket and the supporting block, the welding bracket is connected with the supporting block through the connecting shaft, the welding bracket is positioned between the two supporting blocks, and the welding bracket is a rectangular frame.

Through adopting above-mentioned technical scheme, the supporting shoe passes through the connecting axle with the welding stent to be connected, and the setting of supporting shoe is used for supporting the welding stent.

Preferably, the slide rail is located between the movable assembly and the base, the slide rail is connected with the movable assembly in a sliding mode, a collecting tank is arranged at the center of the inside of the slide rail, and the slide rail penetrates through the whole base.

Through adopting above-mentioned technical scheme, the slide rail sets up the removal of the movable assembly of being convenient for to place the welding workpiece of treating of different length, the setting of collecting vat is used for collecting the solder that drops among the welding process.

Preferably, but movable assembly one end is provided with the cylinder, the cylinder deviates from movable assembly one end and is provided with a cylinder branch spare, but movable assembly is connected to cylinder one end, and a cylinder branch spare is connected to the other end.

Through adopting above-mentioned technical scheme, the setting of cylinder is used for driving movable assembly to remove.

Preferably, the clamping device comprises a support frame, the support frame is covered on the clamping device moving device and the welding device, the support frame comprises a plurality of support plates and a plurality of support legs, the support plates are perpendicular to each other, and the support legs are parallel to each other.

Through adopting above-mentioned technical scheme, the setting of support frame is used for protecting whole welding equipment, reduces dust pollution.

Preferably, the support frame upper surface supporting plate is provided with a through exhaust pipe.

Through adopting above-mentioned technical scheme, the setting of blast pipe is convenient for discharge the harmful gas that produces among the welding process for protect operating personnel's personal safety.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the clamping piece is rotationally connected with the motor through the rotating shaft, the clamping piece rotates under the driving of the motor, then the welding device is arranged, under the electrical control of the controller, a welding head is conveniently controlled to automatically weld a workpiece to be welded, the danger of an operator in the operation process is conveniently reduced, and meanwhile the welding efficiency is improved;

2. the sliding rail is arranged on the base, and the movable assembly is connected with the sliding rail in a sliding manner, so that weldments with different sizes can be placed conveniently, and the device has universality;

3. through set up the blast pipe that runs through in the backup pad of support frame upper surface for the gas that produces in the discharge welding process prevents that operating personnel from excessively inhaling harmful gas.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;

FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;

FIG. 3 is an enlarged view of the structure at B in FIG. 1;

fig. 4 is a schematic structural view of an exhaust device in the embodiment of the present application.

Description of reference numerals: 1. a support device; 11. a base; 12. a slide rail; 121. collecting tank; 2. a clamp moving device; 21. a movable assembly; 211. a motor; 212. a support portion; 22. a clamping member; 221. a cylinder; 222. a circular truncated cone; 23. a rotating shaft; 24. a first bolt; 25. a cylinder; 26. a cylinder support; 3. a welding device; 31. welding a head; 32. welding a bracket; 321. a transverse connecting rod; 322. a longitudinal connecting rod; 33. a controller; 331. an electric wire; 34. a slider; 341. a second bolt; 342. placing holes; 4. a support block; 41. a connecting shaft; 5. a support frame; 51. a support plate; 52. supporting legs; 53. and (4) exhausting the gas.

Detailed Description

The present application is described in further detail below with reference to figures 1-4.

The embodiment of the application discloses high-efficient automatic welder of version roller.

Referring to fig. 1, a high-efficient automatic welding device of version roller, including strutting arrangement 1, folder mobile device 2 and welding set 3, strutting arrangement 1 includes base 11, be provided with the slide rail 12 that runs through on the base 11, collecting vat 121 has been seted up along length direction on the slide rail 12 inside central line, the transversal semicircular in shape of collecting vat 121, folder mobile device 2 includes two movable assembly 21, two movable assembly 21 are used for cliping the work piece of treating welding, welding set 3 fixed connection is on base 11, welding set 3 includes soldered connection 31, welding stent 32 and controller 33, soldered connection 31 and welding stent 32 sliding connection, controller 33 is through being provided with electric wire 331 and then control the welding of soldered connection 31. The distance between the two movable assemblies 21 is adjusted according to the size of the workpiece to be welded, the workpiece to be welded is clamped, the position of the welding head 31 on the welding support 32 is adjusted according to the position of the workpiece to be welded, the welding head 31 corresponds to the workpiece to be welded, and the welding of the workpiece to be welded is completed, so that the workpiece to be welded is welded intelligently, and the danger caused by manual operation is reduced.

Referring to fig. 1, the movable assemblies 21 are respectively located at two ends of the length direction of the slide rail 12, the movable assemblies 21 are slidably connected with the slide rail 12, the slide rail 12 is located between the movable assemblies 21 and the base 11, the cross sections of the movable assemblies 21 are distributed in a trapezoidal shape, and the two movable assemblies 21 are arranged in parallel on the same straight line of the base 11.

Referring to fig. 1 and 2, a motor 211 is disposed inside the movable assembly 21, a support portion 212 is disposed at the bottom of the motor 211, the support portion 212 is fixedly connected to the motor 211, and the cross section of the support portion 212 is rectangular. The movable assembly 21 is externally provided with a clamping piece 22 along the horizontal direction of the base 11, one end of the clamping piece 22 close to the motor 211 is provided with a rotating shaft 23, the rotating shaft 23 is fixedly connected with the clamping piece 22, the motor 211 drives the clamping piece 22 to rotate through the rotating shaft 23, the clamping piece 22 comprises a cylinder 221 and a circular truncated cone 222, and the cylinder 221 and the rotating shaft 23 are fixedly connected and used for stably clamping workpieces to be welded. The slide rail 12 is provided at a side thereof with a first bolt 24 for fixing the movable assembly 21 and the slide rail 12. To facilitate the movement of the movable assembly 21, an air cylinder 25 is provided at an end of the movable assembly 21 away from the clamping member 22, and an air cylinder support 26 is provided at an end of the air cylinder 25 away from the movable assembly 21. The movable assembly 21 is driven by the air cylinder 25 to slide on the slide rail 12 to a position where the clamp 22 can clamp the workpiece to be welded, depending on the size of the workpiece to be welded, and the movable assembly 21 and the slide rail 12 are fixed by using the first bolt 24 to prevent the movable assembly 21 from moving during welding to affect the welding of the workpiece to be welded.

Referring to fig. 1 and 3, two opposite supporting blocks 4 are respectively disposed on one side of the upper surface of the base 11 away from the sliding rail 12, a connecting shaft 41 is disposed between the supporting blocks 4 and the welding bracket 32, and the supporting blocks 4 are connected with the welding bracket 32 through the connecting shaft 41 to support the welding bracket 32. The welding bracket 32 is a rectangular frame, the welding bracket 32 comprises two transverse connecting rods 321 and two longitudinal connecting rods 322, the two transverse connecting rods 321 are parallel to the length direction of the slide rail 12, the two longitudinal connecting rods 322 are parallel to each other, the two transverse connecting rods 321 are parallel to each other, and the two transverse connecting rods 321 and the two longitudinal connecting rods 322 are spliced to form the welding bracket 32. The transverse connecting rod 321 is provided with a sliding block 34 along the length direction, and the sliding block 34 is connected with the transverse connecting rod 321 in a sliding manner. In order to enable the welding head 31 to slide on the transverse connecting rod 321, the slider 34 is provided with a placing hole 342 facing the base 11, the welding head 31 can be inserted into the placing hole 342, the placing hole 342 penetrates through the slider 34 along the height direction, when the welding head 31 is located at a position corresponding to a workpiece to be welded, in order to prevent the welding head 31 from sliding in the welding process, the slider 34 is provided with a second bolt 341, the slider 34 on which the welding head 31 is placed is fixed on the transverse connecting rod 321 through the second bolt 341, and the welding bracket 32 is provided for placing the welding head 31.

When welding, the controller 33 is pressed, the motor 211 drives the clamping piece 22 to rotate through the rotating shaft 23, the welding head 31 performs welding along with the rotation of the workpiece to be welded under the control of the controller 33, and then the whole workpiece to be welded is welded. During this process, excess solder flows into the collection trough 121 on the slide rail 12 for collection and cleaning. In this process, the risk of the operator in the welding can be reduced, and the welding efficiency can be improved.

Referring to fig. 1 and 4, harmful gas is generated during welding, in order to exhaust harmful gas, a support frame 5 is arranged above the welding device 3, the support frame 5 covers the clamping piece moving device 2 and the welding device 3, the support frame 5 comprises a plurality of support plates 51 and a plurality of support legs 52, the support plates 51 are perpendicular to each other, an exhaust pipe 53 is arranged on the top support plate 51, the exhaust pipe 53 penetrates through the top support plate 51, the support legs 52 are parallel to each other, the support plates 51 are fixedly connected with the support legs 52, and the exhaust pipe 53 is arranged to exhaust harmful gas.

The implementation principle of the high-efficient automatic welding device of version roller of the embodiment of the application is as follows: according to the length of the workpiece to be welded, the movable assembly 21 is driven to move on the sliding rail 12 through the air cylinder 25, the clamping piece 22 on the movable assembly 21 can clamp the workpiece to be welded, the movable assembly 21 is fixed to the sliding rail 12 through the first bolt 24, meanwhile, the welding head 31 is driven to slide on the transverse connecting rod 321 through the sliding block 34 until the welding head 31 can just weld the workpiece to be welded, the sliding block 34 and the transverse connecting rod 321 are fixed through the second bolt 341, the clamping piece 22 clamping the workpiece to be welded is driven to rotate by the motor 211 rotatably connected to one end of the clamping piece 22, and the controller 33 is opened, so that the workpiece to be welded is completely welded under rotation. Exhaust gas generated during welding is discharged through the exhaust pipe 53 provided at the top of the support plate 51.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a high-efficient automatic welder of version roller which characterized in that: comprises a supporting device (1), a clamping piece moving device (2) and a welding device (3), wherein the supporting device (1) comprises a base (11), a through slide rail (12) is arranged on the base (11), the clamping piece moving device (2) comprises two movable components (21), the two movable components (21) are respectively connected with two ends of the base (11) in a sliding way through the slide rail (12), a motor (211) is arranged inside the movable components (21), a supporting part (212) is arranged on the motor (211), a clamping piece (22) is arranged outside the movable components (21), a rotating shaft (23) is arranged between the clamping piece (22) and the motor (211), the clamping piece (22) is fixedly connected with the rotating shaft (23), and the motor (211) is rotatably connected with the clamping piece (22) through the rotating shaft (23), the welding device (3) comprises a welding support (32), a welding head (31) and a controller (33), a sliding block (34) is arranged on the welding support (32), the sliding block (34) is connected with the welding support (32) in a sliding mode, and the welding head (31) is connected with the sliding block (34) in an inserting mode.

2. The high-efficiency automatic welding device for the printing roller according to claim 1, is characterized in that: a placing hole (342) is formed in the sliding block (34), and the welding head (31) is connected with the sliding block (34) in an inserting mode through the placing hole (342).

3. The high-efficiency automatic welding device for the printing roller as claimed in claim 2, characterized in that: the sliding block (34) is provided with a second bolt (341).

4. The high-efficiency automatic welding device for the printing roller according to claim 1, is characterized in that: a first bolt (24) is arranged on the side face of the sliding rail (12).

5. The high-efficiency automatic welding device for the printing roller according to claim 1, is characterized in that: the movable assembly (21) is kept away from one end of the base (11) and is provided with a supporting block (4), a connecting shaft (41) is arranged between the welding support (32) and the supporting block (4), the welding support (32) is connected with the supporting block (4) through the connecting shaft (41), the welding support (32) is located between the two supporting blocks (4), and the welding support (32) is a rectangular frame.

6. The high-efficiency automatic welding device for the printing roller according to claim 1, is characterized in that: the sliding rail (12) is located between the movable assembly (21) and the base (11), the sliding rail (12) is connected with the movable assembly (21) in a sliding mode, a collecting groove (121) is formed in the center of the interior of the sliding rail (12), and the sliding rail (12) penetrates through the whole base (11).

7. The high-efficiency automatic welding device for the printing roller according to claim 6, is characterized in that: but movable assembly (21) one end is provided with cylinder (25), cylinder (25) deviate from movable assembly (21) one end and are provided with cylinder branch spare (26), but movable assembly (21) is connected to cylinder (25) one end, and cylinder branch spare (26) is connected to the other end.

8. The high-efficiency automatic welding device for the printing roller according to claim 1, is characterized in that: including support frame (5), establish on folder mobile device (2) and welding set (3) support frame (5) cover, support frame (5) include a plurality of backup pads (51) and a plurality of supporting leg (52), a plurality of backup pad (51) mutually perpendicular, a plurality of supporting leg (52) are parallel to each other.

9. The high-efficiency automatic welding device for the printing roller according to claim 8, is characterized in that: the upper surface support plate (51) of the support frame (5) is provided with a through exhaust pipe (53).