CN218612394U - Annular welding seam device of pressure tank - Google Patents
Annular welding seam device of pressure tank Download PDFInfo
- Publication number
- CN218612394U CN218612394U CN202222269475.3U CN202222269475U CN218612394U CN 218612394 U CN218612394 U CN 218612394U CN 202222269475 U CN202222269475 U CN 202222269475U CN 218612394 U CN218612394 U CN 218612394U
- Authority
- CN
- China
- Prior art keywords
- welding
- fixed
- base
- cylinder
- tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003466 welding Methods 0.000 title claims abstract description 99
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000003546 flue gas Substances 0.000 claims abstract description 16
- 230000003028 elevating effect Effects 0.000 claims abstract description 6
- 230000002457 bidirectional effect Effects 0.000 claims description 7
- 239000011159 matrix material Substances 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims 1
- 239000000779 smoke Substances 0.000 abstract description 24
- 239000000428 dust Substances 0.000 abstract description 10
- 235000019504 cigarettes Nutrition 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000003517 fume Substances 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 239000003496 welding fume Substances 0.000 description 3
- 230000036541 health Effects 0.000 description 2
- 231100000206 health hazard Toxicity 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Images
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model provides an annular welding seam device of overhead tank belongs to jar body processing technology field. The utility model discloses a base, install elevating system on the base, the base right side is provided with rotary mechanism, base left side positioning mechanism, the base top is fixed with first cylinder, the telescopic link top of first cylinder is fixed with the lifter plate, the lifter plate bottom is opened there is the adjustment tank, sliding connection has the welding piece in the adjustment tank, open the welding piece bottom has the arc wall, cavity in the welding piece, the roof is fixed with the welding rifle in the cavity, the lifter plate top is fixed with welding smoke and dust clarifier, the cavity inside wall is fixed with the flue gas and collects the cover, welding smoke and dust clarifier one side is connected with the flue gas and collects the hose, flue gas is collected hose one end and is passed the welding piece lateral wall and is collected the cover with the flue gas and be linked together. The utility model discloses degree of automation is high, and welding efficiency is high, and convenient operation and flexibility can effectively collect and purify and effectively prevent the spark spill that the welding produced to the cigarette ash that produces when welding.
Description
Technical Field
The utility model belongs to the technical field of jar body processing, a circumferential weld device of overhead tank is related to.
Background
The pressure tank is used in the closed water circulation system, plays a role in balancing water quantity and pressure, and avoids frequent opening of a safety valve and frequent water replenishing of an automatic water replenishing valve. The expansion tank has the function of accommodating expansion water and also has the function of a water supplementing tank, the expansion tank is filled with air, a large volume can be obtained to accommodate the amount of expansion water, and the high-pressure expansion tank and the low-pressure expansion tank can utilize the pressure of the expansion tank to supplement water to a pressure stabilizing system in parallel.
The pressure tank comprises a hemispherical tank bottom, a cylindrical tank body and a hemispherical tank top, the hemispherical tank bottom and the hemispherical tank top are required to be welded at two ends of the cylindrical tank body, all existing tank body welding devices are manually fed, so that the pressure tank is inconvenient to unload, the existing tank body welding devices are poor in adjustability, comprehensive and continuous welding of the tank body is difficult to achieve, the use is inconvenient, the welding efficiency is low, the outer circular seam welding of the tank body is usually carried out in an open outdoor scene in the welding process, welding smoke generated in the welding process is usually directly discharged to the surrounding environment without any treatment, and as is well known, no matter what kind of welding is adopted, the generated welding smoke is almost harmful to a human body, if the welding smoke is not treated, the welding smoke is directly discharged into the air, once the welding smoke is sucked by the human body, immeasurable damage can be caused to human organs, the health of an operator is serious, and sparks in the welding process are easy to splash out, and part of the operators can be threatened, so that the safety of the splashed workers is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at having the above-mentioned problem to current technique, provided a circumferential weld device of overhead tank to solve the problem that mentions in the above-mentioned background art.
The purpose of the utility model can be realized by the following technical proposal: the utility model provides an annular welding seam device of pressure tank, includes the base, its characterized in that, install the elevating system that can lifting pressure tank on the base, the base right side is provided with the rotary mechanism that can drive pressure tank pivoted together, the base left side is provided with presses the positioning mechanism on rotary mechanism with the pressure tank, the base top is fixed with first cylinder, the telescopic link top of first cylinder is fixed with the lifter plate, and the lifter plate bottom is horizontal to be opened there is the adjustment tank, sliding connection has the welding piece in the adjustment tank, open the welding piece bottom has the arc wall, and the arc wall inner wall can paste with the pressure tank outer wall and lean on mutually, have the external cavity of connection in the welding piece, the roof is fixed with the welding rifle in the cavity, the lifter plate top is fixed with welding smoke and dust clarifier, the cavity inside wall is fixed with the flue gas collection cover, welding smoke and dust clarifier one side is connected with the flue gas collection hose, flue gas collection hose one end is passed the welding piece lateral wall and is collected the cover and is linked together with the flue gas.
Furthermore, an adjusting motor is fixed on one side of the lifting plate, an output shaft of the adjusting motor is connected with a bidirectional screw rod through a coupler, one end of the bidirectional screw rod penetrates through the side wall of the lifting plate to be located in the adjusting groove and is connected to the inner side wall of the adjusting groove in a rotating mode, an adjusting block is arranged at the top of the welding block, and a threaded through hole for clamping and embedding the bidirectional screw rod is formed in the adjusting block.
Further, elevating system including arc positioning seat, second cylinder, mounting panel, the frame that is used for supporting the overhead tank, frame sliding connection is on the base, the second cylinder has four and is the matrix and fixes at the frame top, the mounting panel bottom is fixed with the telescopic link top of second cylinder, and the arc positioning seat is fixed at the mounting panel top.
Furthermore, the bottom of the frame is connected with a movable wheel, the bottom of the base is provided with a movable groove for clamping and embedding the movable wheel, the base is fixedly provided with a pushing cylinder, and one end of a telescopic rod of the pushing cylinder is connected with the rear end of the frame.
Furthermore, positioning mechanism include the location cylinder, the base left side is fixed with fixed plate one, the location cylinder is fixed on fixed plate one, the telescopic link of location cylinder passes base left side lateral wall and is connected with left splint through the bearing frame.
Further, rotary mechanism include the rotating electrical machines, the base right side is fixed with fixed plate two, the rotating electrical machines is fixed on fixed plate two, the output shaft of rotating electrical machines passes the base right side lateral wall and is connected with right splint.
Furthermore, two welding blocks are connected in the adjusting groove in a sliding mode.
Compared with the prior art, the utility model has the advantages that:
1. the utility model discloses a set up the welding piece, welding smoke and dust clarifier, the cover is collected to the flue gas, first cylinder, the lifter plate, drive the lifter plate through driving first cylinder and remove, make welding piece bottom can paste with the overhead tank outer wall and lean on, effectively prevent the mars spill that the welding rifle produced when welding the overhead tank, drive welding smoke and dust clarifier in time absorbs the cigarette ash of welding piece cavity through the flue gas collection hose and flue gas collection cover simultaneously, effectively reduce the pollution to the environment, reduce the health hazard to operating personnel, can avoid cigarette ash to fall into on the welding seam simultaneously, improve the welding quality of overhead tank outer circumferential weld.
2. The utility model discloses a set up elevating system, realize reducing artifical intensity of labour to the semi-automatic handling of overhead tank, improve machining efficiency, simultaneously the utility model discloses still realize the location to the overhead tank through setting up rotary mechanism and positioning mechanism, stability when guaranteeing the overhead tank welding to and realize the automatically regulated to the overhead tank, need not the manual work, improve welding efficiency.
Drawings
Fig. 1 is a schematic structural view of the circular weld joint device of the pressure tank of the present invention.
Fig. 2 is a cross-sectional view of the circular seam welding device of the pressure tank of the present invention.
Fig. 3 is a cross-sectional view of a weld block of the circular seam welding apparatus of the pressure tank of the present invention.
Fig. 4 isbase:Sub>A schematic structural view ofbase:Sub>A-base:Sub>A of the circular seam welding device of the pressure tank of the present invention.
In the figure, 1, a base; 2. a first cylinder; 3. a lifting plate; 4. an adjustment groove; 5. welding the blocks; 6. an arc-shaped slot; 7. a cavity; 8. welding a gun; 9. a welding fume purifier; 10. a flue gas collection hood; 11. a flue gas collection hose; 12. adjusting the motor; 13. a bidirectional screw rod; 14. an adjusting block; 15. an arc-shaped positioning seat; 16. a second cylinder; 17. mounting a plate; 18. a frame; 19. a moving wheel; 20. a moving groove; 21. a push cylinder; 22. positioning the air cylinder; 23. a first fixing plate; 24. a left splint; 25. a rotating electric machine; 26. a second fixing plate; 27. and a right splint.
Detailed description of the preferred embodiments
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
As shown in figures 1-3, the utility model discloses an annular welding seam device of pressure tank, including base 1, install the elevating system that can lift the pressure tank on base 1, base 1 right side is provided with the rotary mechanism that can drive the pressure tank and rotate together, base 1 left side is provided with the positioning mechanism that extrudes the pressure tank on rotary mechanism, base 1 top is fixed with first cylinder 2, the telescopic link top of first cylinder 2 is fixed with lifter plate 3, lifter plate 3 bottom transversely opens has adjustment tank 4, sliding connection has welding block 5 in adjustment tank 4, sliding connection has two welding blocks 5 in adjustment tank 4, welding block 5 bottom is opened has arc wall 6, the inner wall of arc wall 6 can paste with the pressure tank outer wall and lean on, the welding block 5 has the cavity 7 of connecting the external world in, roof is fixed with welding rifle 8 in the cavity 7, welding smoke and dust clarifier 9 is fixed at lifter plate 3 top, the inner side wall of the cavity 7 is fixed with a smoke collecting cover 10, one side of the welding smoke purifier 9 is connected with a smoke collecting hose 11, one end of the smoke collecting hose 11 passes through the side wall of the welding block 5 and is communicated with the smoke collecting cover 10, the welding smoke purifier 9 of the utility model is a high-efficiency environment-friendly welding smoke purifier with the application number (CN 202122124478.3), the smoke dust generated by the welding tank body can be effectively collected and purified, the risk of damaging the health of operators is reduced, the bottom of the welding block 5 can be attached to the outer wall of the pressure tank by driving the lifting plate 3 to move by driving the first cylinder 2, the sparks generated when the welding gun 8 is welded to the pressure tank can be effectively prevented from splashing, and the welding smoke purifier 9 is driven to absorb the smoke dust in the cavity 7 of the welding block 5 through the smoke collecting hose 11 and the smoke collecting cover 10, effectively reduce the pollution to the environment, reduce the health hazard to operating personnel, can avoid cigarette ash to fall into on the welding seam simultaneously, improve the welding quality of pressure tank outer circumferential weld.
As shown in fig. 2, 3 one sides of lifter plate are fixed with accommodate motor 12, accommodate motor 12's output shaft has two-way lead screw 13 through the coupling joint, 13 one end of two-way lead screw is passed 3 lateral walls of lifter plate and is located the adjustment tank 4 and rotate the connection on 4 inside walls of adjustment tank, 5 tops of welding block have regulating block 14, regulating block 14 is opened has the screw through-hole that supplies two-way lead screw inlay card, and drive accommodate motor 12 drives two-way lead screw 13 and rotates, and two-way lead screw 13 drives welding block 5 and removes and the adjusting position, need not manual regulation, and degree of automation is high, convenient operation.
As shown in fig. 2 and 4, the lifting mechanism includes an arc-shaped positioning seat 15, a second cylinder 16, a mounting plate 17, and a frame 18, the frame 18 is slidably connected to the base 1, the second cylinder 16 has four and is fixed to the top of the frame 18 in a matrix manner, the bottom end of the mounting plate 17 is fixed to the top of a telescopic rod of the second cylinder 16, the arc-shaped positioning seat 15 is fixed to the top of the mounting plate 17, the second cylinder 16 is driven to drive the pressure tank placed on the arc-shaped positioning seat 15 to ascend or descend to a certain position, the bottom of the frame 18 is connected to a movable wheel 19, a movable groove 20 for clamping and embedding the movable wheel 19 is formed in the bottom of the base 1, a push cylinder 21 is fixed to the base 1, one end of the telescopic rod of the push cylinder 21 is connected to the rear end of the frame 18, the frame 18 is driven by the push cylinder 21 to move along the movable groove 20, so as to adjust the position of the pressure tank and facilitate loading and unloading the pressure tank.
As shown in fig. 1 and 2, positioning mechanism includes positioning cylinder 22, 1 left side of base is fixed with fixed plate 23, positioning cylinder 22 fixes on fixed plate 23, positioning cylinder 22's telescopic link passes 1 left side lateral wall of base and is connected with left splint 24 through the bearing frame, rotary mechanism includes rotating electrical machines 25, 1 right side of base is fixed with fixed plate two 26, rotating electrical machines 25 fixes on fixed plate two 26, rotating electrical machines 25's output shaft passes 1 right side lateral wall of base and is connected with right splint 27, and drive positioning cylinder 22 drives left splint 24 and removes for the overhead tank both ends can be fixed between left splint 24 and right splint 27, can drive rotating electrical machines 25 and drive the overhead tank rotation in the welded, be convenient for weld the weld joint of different positions, need not manual regulation, improve welding efficiency.
The specific operation mode of the utility model
The driving pushing cylinder 21 pushes the frame 18 to move forwards along the moving groove 20, the pressure tank is placed on the arc-shaped positioning seat 15, the driving pushing cylinder 21 pushes the frame 18 to move backwards along the moving groove 20 so that the pressure tank is located at a processing position, the second cylinder 16 is started to drive the mounting plate 17 to ascend, the mounting plate 17 drives the pressure tank placed on the arc-shaped positioning seat 15 to ascend to a specified position, the positioning cylinder 22 is started to drive the left clamping plate 24 to move towards the pressure tank, the pressure tank is clamped and fixed between the left clamping plate 24 and the right clamping plate 27, the adjusting motor 12 is started to drive the two-way screw rod to rotate, the two-way screw rod 13 drives the adjusting block 14 to move along the adjusting groove 4, the adjusting block 14 drives the welding block 5 to adjust the position, so that the welding gun 8 in the welding block 5 can be aligned with the welding seam, the first cylinder 2 is started to drive the lifting plate 3 to descend to a certain position, so that the bottom of the welding block 5 can be attached to the outer wall of the pressure tank, the welding gun 8 is started to weld the outer circular seam of the pressure tank, and the operator observes, the rotating motor 25 is started by the operator at the proper time to drive the pressure tank to rotate, so that the outer circular seams at different positions can be welded conveniently, in the welding process, the welding fume purifier 9 is started, the welding fume purifier 9 collects and purifies the fume dust generated in the welding process through the fume collecting hose 11 and the fume collecting cover 10, after the welding is finished, the rotating cylinder and the welding gun 8 are suspended, the first cylinder 2 is started to drive the lifting plate 3 to ascend, so that the welding block 5 is far away from the pressure tank, the pushing cylinder 21 is started to push the vehicle frame 18 to move forwards along the moving groove 20, the positioning cylinder 22 is started to drive the left clamping plate 24 to move, so that the left clamping plate 24 is separated from the pressure tank, the second air cylinder 16 is started to transfer the mounting plate 17 to descend, and an operator can take down the pressure tank conveniently.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (7)
1. The utility model provides an annular welding seam device of overhead tank, includes base (1), its characterized in that, install the elevating system that can the lifting overhead tank on base (1), base (1) right side is provided with can drive overhead tank pivoted rotary mechanism together, base (1) left side is provided with presses the positioning mechanism on rotary mechanism with the overhead tank extrusion, base (1) top is fixed with first cylinder (2), the telescopic link top of first cylinder (2) is fixed with lifter plate (3), and transversely open lifter plate (3) bottom has adjustment tank (4), sliding connection has welding block (5) in adjustment tank (4), open welding block (5) bottom has arc wall (6), and arc wall (6) inner wall can paste with the overhead tank outer wall and lean on, have cavity (7) of connecting the external world in welding block (5), roof is fixed with welding rifle (8) in cavity (7), lifter plate (3) top is fixed with welding clarifier (9), cavity (7) inside wall is fixed with flue gas collection cover (10), welding clarifier (9) inner wall is connected with flue gas collection hose (11) one side collection hose (11) and flue gas collection hose (11) are linked together.
2. The circumferential welding device of the pressure tank, according to claim 1, characterized in that an adjusting motor (12) is fixed on one side of the lifting plate (3), an output shaft of the adjusting motor (12) is connected with a bidirectional screw rod (13) through a coupling, one end of the bidirectional screw rod (13) penetrates through a side wall of the lifting plate (3) to be located in the adjusting groove (4) and is rotatably connected to an inner side wall of the adjusting groove (4), an adjusting block (14) is arranged at the top of the welding block (5), and a threaded through hole for clamping and embedding the bidirectional screw rod is formed in the adjusting block (14).
3. The circumferential welding seam device of the pressure tank is characterized in that the lifting mechanism comprises arc-shaped positioning seats (15) for supporting the pressure tank, a second air cylinder (16), a mounting plate (17) and a frame (18), wherein the frame (18) is slidably connected to the base (1), the second air cylinders (16) are four and are fixed on the top of the frame (18) in a matrix manner, the bottom end of the mounting plate (17) is fixed with the top of a telescopic rod of the second air cylinder (16), and the arc-shaped positioning seats (15) are fixed on the top of the mounting plate (17).
4. The circumferential welding device of the pressure tank is characterized in that a moving wheel (19) is connected to the bottom of the frame (18), a moving groove (20) for the moving wheel (19) to be clamped and embedded is formed in the bottom of the base (1), a pushing cylinder (21) is fixed on the base (1), and one end of a telescopic rod of the pushing cylinder (21) is connected with the rear end of the frame (18).
5. The circumferential welding device of the pressure tank is characterized in that the positioning mechanism comprises a positioning cylinder (22), a first fixing plate (23) is fixed on the left side of the base (1), the positioning cylinder (22) is fixed on the first fixing plate (23), and a telescopic rod of the positioning cylinder (22) penetrates through the side wall of the left side of the base (1) and is connected with a left clamping plate (24) through a bearing seat.
6. The circumferential welding device of the pressure tank is characterized in that the rotating mechanism comprises a rotating motor (25), a second fixing plate (26) is fixed on the right side of the base (1), the rotating motor (25) is fixed on the second fixing plate (26), and an output shaft of the rotating motor (25) penetrates through the right side wall of the base (1) to be connected with a right clamping plate (27).
7. Circumferential weld assembly for pressure tanks, according to claim 1, characterized in that two welding blocks (5) are slidably connected in the adjustment groove (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222269475.3U CN218612394U (en) | 2022-08-26 | 2022-08-26 | Annular welding seam device of pressure tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222269475.3U CN218612394U (en) | 2022-08-26 | 2022-08-26 | Annular welding seam device of pressure tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218612394U true CN218612394U (en) | 2023-03-14 |
Family
ID=85464217
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222269475.3U Active CN218612394U (en) | 2022-08-26 | 2022-08-26 | Annular welding seam device of pressure tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218612394U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116901468A (en) * | 2023-06-29 | 2023-10-20 | 湖北中塑环保科技有限公司 | Automatic welding device for outer bottom of PPH winding storage tank |
-
2022
- 2022-08-26 CN CN202222269475.3U patent/CN218612394U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116901468A (en) * | 2023-06-29 | 2023-10-20 | 湖北中塑环保科技有限公司 | Automatic welding device for outer bottom of PPH winding storage tank |
| CN116901468B (en) * | 2023-06-29 | 2024-02-27 | 湖北中塑环保科技有限公司 | Automatic welding device for outer bottom of PPH winding storage tank |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN218612394U (en) | Annular welding seam device of pressure tank | |
| CN114346558A (en) | Welding positioning device for coke pot flashboard supporting beam and use method thereof | |
| CN112355519A (en) | Purification device for production and welding of metal plates and use method thereof | |
| CN221952684U (en) | A modularly installed intelligent welding device | |
| CN219746746U (en) | Welding device for machining machine tool plate | |
| CN208162909U (en) | A kind of Automobile Welding workbench with protection and pollutant process function | |
| CN210209636U (en) | Part machining device for frequency converter | |
| CN116618838A (en) | Laser welding device for parts and application method thereof | |
| CN216576911U (en) | Machining lathe | |
| CN219379728U (en) | Automobile electrical fitting cutting equipment with phosphorus flame retardant | |
| CN117139964A (en) | Sealing cover welding clamping device for compressor machining | |
| CN117733350A (en) | Processing equipment and processing technology for composite stainless steel pipe with lining | |
| CN216176659U (en) | Automatic clamping numerically controlled lathe | |
| CN214726648U (en) | Automatic welding device for outer bottom of PPH plastic storage tank | |
| CN220127928U (en) | Sheet metal welding device with welding waste gas treatment structure for generator | |
| CN214489206U (en) | Buzzer coil support spot welding machine | |
| CN211102490U (en) | Welding device for processing bimetal composite steel pipe | |
| CN213729645U (en) | Numerical control cutting off machine convenient to angle regulation | |
| CN215941894U (en) | Welding device convenient to fix for chain machining | |
| CN221231762U (en) | Welding workbench for cylinder cover machining | |
| CN216029047U (en) | Improved generation welding operation platform | |
| CN221231863U (en) | Hydropower station pressure pipeline welding device | |
| CN218694711U (en) | FPC welding equipment | |
| CN218503552U (en) | Argon arc welds automatic weld equipment | |
| CN221603416U (en) | Highly integrated electric spark forming equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |