CN218299029U

CN218299029U - Automatic counting device and automatic counting system for automobile production line

Info

Publication number: CN218299029U
Application number: CN202221849176.0U
Authority: CN
Inventors: 蒋建明; 胡涛涛; 史智敏
Original assignee: Shanghai Xusheng Power Technology Co ltd
Current assignee: Shanghai Xusheng Power Technology Co ltd
Priority date: 2022-07-18
Filing date: 2022-07-18
Publication date: 2023-01-13
Anticipated expiration: 2032-07-18

Abstract

The utility model relates to the technical field of automobile production lines, in particular to an automatic counting device and an automatic counting system of an automobile production line, wherein the counting device comprises a device body, a vertical frame, a movable frame and an image acquisition camera, the whole device body is of a square structure, a detection area is arranged on the upper surface of the device body, and a conveying belt is arranged in the detection area; the vertical frames are oppositely arranged on two sides of the device body, a cross beam is connected between the two vertical frames, and the movable frame is hoisted on the transverse lower side; the image acquisition camera is arranged on the lower side of the movable frame; the conveying belt is sleeved outside the two conveying rollers, the conveying rollers are driven by a motor, and the motor and the image acquisition camera are electrically connected with the controller; the counting system comprises an upper computer and the counting device; the technical device provided by the utility model can scan, identify and count the articles conveyed on the conveyor belt; the image acquisition camera can flexibly adjust the position and adapt to different scenes.

Description

Automatic counting device and automatic counting system for automobile production line

Technical Field

The utility model relates to an automobile production line technical field specifically is an automobile production line automatic counting assembly and automatic counting system.

Background

With the continuous development of the automobile industry, the mechanization degree is higher and higher in the automobile manufacturing process; the application of some semi-automatic and full-automatic devices not only reduces the labor intensity of workers, but also greatly improves the production efficiency of vehicles and better serves the production.

In a vehicle manufacturing plant, a plurality of processes may be required to process one component, and thus the component needs to be transferred to a production line for processing. The existing assembly line only provides simple conveying work and cannot count and count workpieces on the assembly line; the assembly line with counting statistics has the problems of high overall cost, inconvenience in disassembly and poor applicability.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automobile production line automatic counting assembly and automatic counting system to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic counting device and an automatic counting system for an automobile production line comprise a device body, a vertical frame, a movable frame and an image acquisition camera, wherein the device body is integrally of a square structure, a detection area is arranged on the upper surface of the device body, and a conveying belt is arranged in the detection area; the vertical frames are oppositely arranged on two sides of the device body, a cross beam is connected between the two vertical frames, and the movable frame is hung on the lower side of the cross beam; the image acquisition camera is arranged on the lower side of the movable frame; the conveyer belt suit is in two conveying roller outsides, and the conveying roller is by conveying motor drive, conveying motor, image acquisition camera all with controller electric connection.

Preferably, the vertical frames are respectively positioned at two sides of the detection area, and the bottom ends of the vertical frames are connected with the scroll on the device body; the movable frame is connected with an electric push rod on the cross beam, the reel is connected with a driving shaft of a driving motor, and the electric push rod, the driving motor and the controller are electrically connected.

Preferably, guide plates are arranged at two ends of the device body, and the tops of the guide plates are connected with the device body through a mounting frame; the guide plate is connected with the mounting frame through a torsion shaft, the torsion shaft is driven by a rotating motor, and the rotating motor is electrically connected with the controller.

Preferably, the image acquisition camera is arranged in the middle of the movable frame, the mounting seat is arranged on the lower side of the movable frame, and the fixed block at the top of the image acquisition camera is connected with the mounting seat through a rotating shaft.

Preferably, the upper surface of the fixed block is of an arc-shaped structure, a toothed belt is arranged on the arc surface, and a gear is embedded in the movable frame; the gear is meshed with the toothed belt; the gear is driven by a servo motor, and the servo motor is electrically connected with the controller.

Preferably, the utility model also provides an automobile production line automatic counting system, including host computer and according to any one of claims 1-5 an automobile production line automatic counting device, host computer and controller electric connection.

Compared with the prior art, the beneficial effects of the utility model are that: the technical device provided by the utility model can scan, identify and count the articles conveyed on the conveyor belt; the image acquisition camera can flexibly adjust the position and adapt to different scenes; set up convertible baffle simultaneously, cooperate the use with the assembly line of co-altitude not.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic view of the image capturing camera according to the present invention;

reference numbers in the figures: 1. a device body; 11. detecting a region; 12. a conveyor belt; 13. a reel; 2. erecting a frame; 21. a cross beam; 22. an electric push rod; 3. a movable frame; 31. a mounting seat; 32. a gear; 4. an image capture camera; 41. a fixed block; 42. a toothed belt; 5. a guide plate; 51. and (7) mounting a frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

Referring to fig. 1-2, the present invention provides a technical solution: an automatic counting device for an automobile production line comprises a device body 1, a vertical frame 2, a moving frame 3 and an image acquisition camera 4, wherein the whole device body 1 is of a square structure, a detection area 11 is arranged on the upper surface of the device body 1, and a conveying belt 12 is arranged in the detection area 11; the vertical frames 2 are oppositely arranged on two sides of the device body 1, a cross beam 21 is connected between the two vertical frames 2, and the movable frame 3 is hung on the lower side of the cross beam 21; the image acquisition camera 4 is arranged on the lower side of the movable frame 3; the conveyer belt 12 suit is in two conveying roller outsides, and the conveying roller is by the conveying motor drive, conveying motor, image acquisition camera 4 all with controller electric connection.

Further, the vertical frames 2 are respectively arranged at two sides of the detection area 11, and the bottom ends of the vertical frames 2 are connected with the scroll 13 on the device body 1; the movable frame 3 is connected with an electric push rod 22 on the cross beam 21, the reel 13 is connected with a driving shaft of a driving motor, and the electric push rod 22 and the driving motor are electrically connected with a controller.

Further, guide plates 5 are arranged at two ends of the device body 1, and the tops of the guide plates 5 are connected with the device body 1 through a mounting frame 51; the guide plate 5 is connected with the mounting frame 51 through a torsion shaft, the torsion shaft is driven by a rotating motor, and the rotating motor is electrically connected with the controller.

Further, the image capturing camera 4 is disposed at the middle position of the movable frame 3, the mounting seat 31 is disposed at the lower side of the movable frame 3, and the fixing block 41 at the top of the image capturing camera 4 is connected with the mounting seat 31 through a rotating shaft.

Further, the upper surface of the fixed block 41 is provided with an arc-shaped structure, a toothed belt 42 is arranged on the arc-shaped surface, and a gear 32 is embedded in the moving frame 3; the gear 32 is meshed with the toothed belt 42; the gear 32 is driven by a servo motor, and the servo motor is electrically connected with the controller.

Further, the utility model also provides an automobile production line automatic counting system, including host computer and according to any one of claims 1-5 an automobile production line automatic counting assembly, host computer and controller electric connection.

The working principle is as follows: in the actual use process, the device can be movably arranged between the assembly lines, and workpieces can be conveyed from one assembly line to the upper portion or the lower portion of the assembly line to be counted by using the device.

Two deflector 5 at device body 1 both ends can be through the motor that the controller control torsion bar links to control deflector 5's turned angle, thereby with the assembly line butt joint of co-altitude not, improve the holistic application scope of device. The work piece moves on conveyer belt 12 in detection area 11, through the work of controller control conveying motor, drives the conveying roller and rotates, can adjust the slew velocity and the direction of rotation of conveyer belt 12, cooperation production needs that can be fine.

During the process of conveying the workpiece on the conveying belt 12, the workpiece passes through the lower side of the cross beam 21, can be collected by the image collecting camera 4 and conveyed to the controller, and the controller analyzes and counts the pictures. The controller controls the electric push rod 22 to extend and retract so as to adjust the height of the movable frame 3 and further adjust the height of the image acquisition camera 4 to match the shot picture.

Furthermore, the apparatus can also provide for the operation of static counting, i.e. the conveyor belt 12 is resting and the work pieces are resting on the conveyor belt 12. The controller controls the operation of a driving motor connected with a scroll 13 at the bottom end of the moving frame 3 to control the moving frame 3 to rotate, so that workpieces on the conveying belt 12 are counted. The servo motor connected with the gear 32 is controlled by the controller to work, so that the servo motor is meshed with the rack 42 to drive the fixed block 41 to rotate, and therefore the rotation angle of the image acquisition camera 4 is adjusted to be matched with the movable frame 3 to rotate to work.

It is worth noting that: the whole device realizes control over the device through the master control button, and the device matched with the control button is common equipment, belongs to the existing mature technology, and is not repeated for the electrical connection relation and the specific circuit structure.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automobile production line automatic counting device which characterized in that: the device comprises a device body (1), a vertical frame (2), a movable frame (3) and an image acquisition camera (4), wherein the device body (1) is integrally of a square structure, a detection area (11) is arranged on the upper surface of the device body (1), and a conveying belt (12) is arranged in the detection area (11); the vertical frames (2) are oppositely arranged on two sides of the device body (1), a cross beam (21) is connected between the two vertical frames (2), and the moving frame (3) is hung on the lower side of the cross beam (21); the image acquisition camera (4) is arranged on the lower side of the movable frame (3); conveyer belt (12) suit is in two conveying roller outsides, and the conveying roller is driven by conveying motor, image acquisition camera (4) all with controller electric connection.

2. The automatic counting device for the automobile production line according to claim 1, characterized in that: the vertical frames (2) are respectively positioned at two sides of the detection area (11), and the bottom ends of the vertical frames (2) are connected with a scroll (13) on the device body (1); the moving frame (3) is connected with an electric push rod (22) on the cross beam (21), the reel (13) is connected with a driving shaft of a driving motor, and the electric push rod (22), the driving motor and the controller are electrically connected.

3. The automatic counting device for the automobile production line according to claim 1, characterized in that: guide plates (5) are arranged at two ends of the device body (1), and the tops of the guide plates (5) are connected with the device body (1) through mounting frames (51); the guide plate (5) is connected with the mounting rack (51) through a torsion shaft, the torsion shaft is driven by a rotating motor, and the rotating motor is electrically connected with the controller.

4. The automatic counting device for the automobile production line according to claim 1, characterized in that: image acquisition camera (4) set up the intermediate position in removal frame (3), and remove frame (3) downside and be provided with mount pad (31), fixed block (41) at image acquisition camera (4) top link to each other with mount pad (31) through the pivot.

5. The automatic counting device for the automobile production line according to claim 4, characterized in that: the upper surface of the fixed block (41) is of an arc-shaped structure, a toothed belt (42) is arranged on the arc surface, and a gear (32) is embedded in the moving frame (3); the gear (32) is meshed with the toothed belt (42); the gear (32) is driven by a servo motor, and the servo motor is electrically connected with the controller.

6. The utility model provides an automobile production line automatic counting system which characterized in that: the automatic counting device for the automobile production line comprises an upper computer and the automatic counting device for the automobile production line as claimed in any one of claims 1 to 5, wherein the upper computer is electrically connected with a controller.