CN218298064U - Magnetic shoe production detection device - Google Patents
Magnetic shoe production detection device Download PDFInfo
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- CN218298064U CN218298064U CN202222433065.8U CN202222433065U CN218298064U CN 218298064 U CN218298064 U CN 218298064U CN 202222433065 U CN202222433065 U CN 202222433065U CN 218298064 U CN218298064 U CN 218298064U
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Abstract
The utility model relates to a magnetic shoe production technical field especially relates to a magnetic shoe production detection device, including an installation platform for installing a plurality of detection mechanisms, install a rotation detection platform on the installation platform, the circumference side of rotation detection platform is installed with adjustment mechanism, and magnetic shoe appearance detection mechanism, radian detection mechanism, magnetic force detection mechanism are installed to adjustment mechanism; and the rotary detection platform is provided with a positioning plate for placing the magnetic shoe. The utility model discloses carry out continuous automated inspection to magnetic shoe surface defect state, improve the accurate nature that detects to the magnetic shoe, reduce the defective percentage, guarantee the quality of product.
Description
Technical Field
The utility model relates to a magnetic shoe production technical field especially relates to a magnetic shoe production detection device.
Background
In the full-automatic production line of magnetic shoe, need carry out quality testing to finished product magnetic shoe to this quality demand who guarantees the magnetic shoe, avoid sneaking into of wastrel, however in the testing process of magnetic shoe surface defect, the group will pass through personnel's visual observation, the detection of this kind of mode exists easily and omits the phenomenon, it is comparatively serious to receive the human factor influence simultaneously, can't guarantee the accuracy to magnetic shoe surface defect detection, thereby lead to the defective percentage to promote, be difficult to guarantee the quality demand of product.
In the prior art, for example, in the method for detecting the magnetic shoes in large batch in CN201010598058.2, the detection efficiency is low by adopting manual detection in a mold form. For example, CN201910962387.1 discloses a magnetic strength detection device for detecting magnetism of a magnetic shoe and a detection method thereof, which perform magnetic acting force detection on a center line of a cylindrical surface of the magnetic shoe through mechanisms such as a detection frame, a lifting platform, a clamping mechanism, a positioning mechanism, a tension detection mechanism, a distance detection mechanism and the like, and the detection process is complicated, and the reassembly work efficiency is low after single detection. CN201610162553.6 a magnetic shoe appearance defect automatic check out system and implementation method thereof transmit a plurality of magnetic shoes through magnetic shoe detection transmission mechanism, utilize the cooperation of the magnetic shoe detection light source of two stations and camera guiding mechanism and magnetic shoe detection fixture simultaneously in the process of transmission. The prior art makes partial improvement such as radian, magnetic force, appearance and the like on the special detection of the magnetic shoe, has low detection efficiency, and cannot intensively detect each performance of the factory demand of the magnetic shoe.
SUMMERY OF THE UTILITY MODEL
1. Solves the technical problem
The utility model provides a not enough to prior art, the utility model provides a magnetic shoe production detection device has reached the purpose of carrying out continuous automated inspection to magnetic shoe surface defect state, can guarantee the stability of magnetic shoe when detecting, does not receive the restriction of various factors for artifical the detecting simultaneously, can avoid omitting the emergence of phenomenon to improve the accurate nature that detects to the magnetic shoe, reduce the defective percentage, guarantee the quality of product.
2. Technical scheme
In order to realize the technical problem, the utility model provides a following technical scheme: a magnetic shoe production detection device comprises an installation platform for installing a plurality of detection mechanisms, wherein a rotary detection platform is installed on the installation platform, an adjusting mechanism is installed on the circumferential side surface of the rotary detection platform, and a magnetic shoe appearance detection mechanism, a radian detection mechanism and a magnetic force detection mechanism are installed on the adjusting mechanism; and the rotary detection platform is provided with a positioning plate for placing the magnetic shoe.
Furthermore, the rotary detection platform comprises an equal-angle rotary support, the bottom of the equal-angle rotary support is fixedly connected with the mounting platform, the rotary end of the top of the equal-angle rotary support is in rotary transmission connection with the middle position of the bottom of the station disc, and the rotary end of the top of the equal-angle rotary support is driven by a motor gear assembly.
Further, adjustment mechanism fixed mounting is at the top of mounting platform, and adjustment mechanism is located the excircle side of station dish, adjustment mechanism includes install bin, ball screw, servo motor, ball nut, slide rail, connecting piece and bracing piece, the intermediate position of install bin inner wall top and bottom rotates with ball screw's both ends respectively and is connected, the top and the servo motor fixed connection of install bin, servo motor's output and ball screw transmission are connected.
Furthermore, the ball nut is sleeved on the outer surface of the ball screw, the sliding rail is fixedly installed on the left side of the inner wall of the installation box, and the free sliding end on the sliding rail is fixedly connected with the left side of the ball nut.
Further, the left end of connecting piece and ball nut's right side fixed connection, the right-hand member of connecting piece extends to the outside right side of install bin, the right-hand member of connecting piece and the left side fixed connection of bracing piece.
Furthermore, magnetic shoe appearance detection mechanism includes a detection camera that is used for gathering magnetic shoe appearance image, and detection camera passes through its base and bracing piece connection.
Furthermore, the quantity of locating plate is four, and four locating plates pass through the mount pad and are located around the station dish top respectively, the shape of locating plate is arc semicircle form, and the intermediate position department of the inner wall bottom of locating plate installs the vacuum chuck who is used for fixed magnetic shoe, vacuum chuck's upper surface flushes with the inside wall of locating plate.
Further, radian detection mechanism includes a horizontal installation board of being connected with adjustment mechanism, horizontal installation board installs below two and detects the stitch, detects and install on the stitch and be used for making two to detect the stitch and keep the level and ensure the infrared ray level sensor who detects the precision, and the radian detects the adjustment mechanism below of station and installs the camera.
Furthermore, the magnetic force detection mechanism comprises a magnetic ball suspended above the magnetic shoe and used for detecting the magnetic force of the magnetic shoe, the upper end of the magnetic ball is connected with a tension sensor through a non-metal rope, the tension sensor is installed in a tension sensor installation seat, and the tension sensor installation seat is fixedly connected with an adjusting mechanism through a support rod.
3. Advantageous effects
The utility model provides a magnetic shoe production detection device possesses following beneficial effect:
1. the utility model discloses a material loading robot places the magnetic shoe in the locating plate, the intermediate position at magnetic shoe top is located the arc locating plate of looks adaptation, vacuum chuck adsorbs the bottom of magnetic shoe simultaneously, accomplish the firm action to the magnetic shoe with this, wait angle gyration simultaneously and support at the uniform velocity clockwise rotation, turn to the magnetic shoe on the locating plate under to detecting the camera, the operation that the cooperation detected the camera carries out the defect detection to the magnetic shoe surface, detect the radius of magnetic shoe inner arc through the radian, arc length and arch height, detect the magnetic force of magnetic shoe through the magnetic force detection station, the magnetic shoe after the detection is taken out by unloading robot is automatic, and the motion that accompanies the station dish carries out continuous detection work, consequently, the mesh of carrying out continuous automated inspection to magnetic shoe surface defect state has been reached, can guarantee the stability of magnetic shoe when detecting, do not receive the restriction of various factors for artifical detection simultaneously, can avoid the emergence of phenomenon, thereby improve the precision to the magnetic shoe detection, the residual rate is reduced, guarantee the quality of products.
2. The utility model discloses because adjustment mechanism's setting, operation drive ball screw through servo motor rotates, cooperation between ball screw and the ball nut forms the ball structure, can directly turn into linear motion with the axial motion, drive the bracing piece with this cooperation connecting piece and reciprocate, the detection camera on right side can carry out the adjustment on the high position simultaneously, can carry out the adjustment of height according to the detection demand to the magnetic shoe, make between the two be in on the suitable interval position, consequently, the precision demand of detection camera during operation has been improved, thereby improve the discernment ability of detection camera, guarantee the effect that detects.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
FIG. 2 is a schematic view showing the distribution of the positioning plate and the magnetic shoes of the present invention;
fig. 3 is a schematic structural diagram of the adjusting mechanism of the present invention.
Fig. 4 is a schematic structural view of the equal-angle rotary support of the present invention.
In the figure: the device comprises a mounting platform 1, an equal-angle rotary support 2, a station disc 3, a mounting base 4, a positioning plate 5, a vacuum chuck 6, an adjusting mechanism 7, a detection camera 8, a mounting box 71, a ball screw 72, a servo motor 73, a ball nut 74, a sliding rail 75, a connecting piece 76, a supporting rod 77, a radian detection mechanism 9, a horizontal mounting plate 91, a detection pin 92, a camera 93, a magnetic force detection mechanism 10, a magnetic ball 101 and a tension sensor 102.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a magnetic shoe production detection device, includes mounting platform 1, when angle gyration support 2, station dish 3, mount pad 4, locating plate 5, vacuum chuck 6, adjustment mechanism 7 and detection camera 8, mounting platform 1's top and when angle gyration support 2 bottom fixed connection, when the rotatory end that supports 2 tops of angle gyration and the intermediate position transmission of station dish 3 bottoms be connected.
Referring to fig. 2, the adjusting mechanism 7 includes a mounting box 71, a ball screw 72, a servo motor 73, a ball nut 74, a slide rail 75, a connecting member 76 and a support rod 77, the middle positions of the top and the bottom of the inner wall of the mounting box 71 are rotatably connected to the two ends of the ball screw 72, respectively, the top of the mounting box 71 is fixedly connected to the servo motor 73, the output end of the servo motor 73 is in transmission connection with the ball screw 72, the ball nut 74 is sleeved on the outer surface of the ball screw 72, the slide rail 75 is fixedly mounted on the left side of the inner wall of the mounting box 71, the free sliding end of the slide rail 75 is fixedly connected to the left side of the ball nut 74, the left end of the connecting member 76 is fixedly connected to the right side of the ball nut 74, the right end of the connecting member 76 extends to the right side outside of the mounting box 71, the right end of the connecting member 76 is fixedly connected to the left side of the support rod 77, and the support rod 77 is fixedly connected to the detection camera 8, due to the arrangement of the adjusting mechanism 7, the ball screw 72 is driven to rotate by the operation of the servo motor 73, the ball nut 74, the ball screw 72 and the ball nut 74 is matched to form a ball screw structure, which can directly convert the axial motion into linear motion, the support rod 77 to drive the support rod 77 to adjust the camera, and can adjust the camera 8, and can detect the magnetic position on the camera 8, and can detect the camera 8, so as required magnetic position, the magnetic detection camera 8, the detection accuracy can be improved, and the detection accuracy can be detected, and the detection accuracy can be improved.
As shown in fig. 3, the bottom of the mounting seat 4 is fixedly connected with the outer edge of the top of the station disc 3, the top of the mounting seat 4 is fixedly connected with the bottom of the positioning plate 5, the vacuum chuck 6 is fixedly mounted on the positioning plate 5, the adjusting mechanism 7 is fixedly mounted on the top of the mounting platform 1, the adjusting mechanism 7 is located on the left side of the station disc 3, the free end on the right side of the adjusting mechanism 7 is fixedly connected with the detection camera 8, the detection camera 8 is located right above the positioning plate 5, the magnetic shoe is placed in the positioning plate 5 through the feeding robot, the feeding robot can be implemented by placing the detection device accessories in the existing mature technology, the drawing is not shown, the middle position of the top of the magnetic shoe is located in the matched arc-shaped positioning plate 5, meanwhile, the vacuum chuck 6 adsorbs the bottom of the magnetic shoe, so as to complete the stabilizing action on the magnetic shoe, meanwhile, the equal-angle rotary support 2 rotates clockwise at a constant speed, the magnetic shoe on the positioning plate 5 is turned to be right below the detection camera 8, and the outer surface of the magnetic shoe is matched with the operation of the detection camera 8 to detect the appearance defects of the magnetic shoe.
As shown in fig. 4, the equal-angle rotation support 2 includes a driven wheel 21, a driving wheel 22, a rotation clamping column 23 and a shifting piece 24, wherein incomplete gears are distributed on the side surface of the driven wheel 21 at equal angles, the driving wheel 22 is installed on the side surface of the driven wheel 21, the driving wheel 22 is installed on the installation platform 1 and is fixedly connected with an output shaft of the driving motor, the rotation clamping columns 23 which are symmetrically distributed are installed on the driving wheel 22, the rotation clamping columns 23 and the shifting piece 24 are connected in a rotating contact manner, the shifting piece 24 is symmetrically installed on the upper surface of the driven wheel 21, when the driving wheel 22 rotates, the driven wheel 21 can be driven to rotate by the shifting piece 24, so that the incomplete gears outside the driven wheel 21 are meshed with the gears of the driving wheel 22, the driven wheel 21 continues to rotate, when the incomplete gears are in a neutral area, the detection work station starts, after the detection is finished, when the rotation clamping column 23 of the driving wheel 22 is in subsequent contact with the shifting piece 24 again, the detection work of each work station is realized.
After the shape defect detection is finished, the positioning plate 5 continues to rotate to the next radian detection station, as shown in fig. 1, a radian detection mechanism 9 is installed on an adjusting mechanism 7 of the radian detection station, the radian detection mechanism 9 comprises a horizontal mounting plate 91 connected with the adjusting mechanism 7, two detection pins 92 are installed below the horizontal mounting plate 91, infrared horizontal sensors are installed on the detection pins 92, a camera 93 is installed below the adjusting mechanism 7 of the radian detection station, the infrared horizontal sensors are used for keeping the two detection pins 92 horizontal to ensure the detection precision, the detection pins 92 press down the magnetic shoe in the positioning plate 5 in the operation of the adjusting mechanism 7, so that the magnetic shoe is attached to the surface of the pressing positioning plate 5, the camera 93 observes whether a gap exists between the arc surface of the magnetic shoe and the arc surface of the positioning plate 5, if no gap exists, the magnetic shoe is qualified, and the radius, arc length and arch height error of the inner arc of the magnetic shoe can be detected by the radian detection mechanism 9 to meet the requirements;
after the radian detection station finishes detecting, the positioning plate 5 continues to rotate to the next magnetic force detection station, as shown in fig. 1, a magnetic force detection mechanism 10 is installed on an adjusting mechanism 7 of the magnetic force detection station, the magnetic force detection mechanism 10 comprises a magnetic ball 101 suspended above the magnetic shoe and used for detecting the magnetic force of the magnetic shoe, the upper end of the magnetic ball 101 is connected with a tension sensor 102 through a non-metallic rope, the tension sensor 102 is installed in a tension sensor installation seat, and the tension sensor installation seat is fixedly connected with the adjusting mechanism 7 through a supporting rod 77. The adjusting mechanism 7 controls the magnetic force detection mechanism 10 to move up and down, the magnetic ball 101 is suspended at the fixed height of the positioning plate 5 and the magnetic shoe, the magnetic ball 101 transmits attraction force to the tension sensor 102 through the nonmetal rope under the attraction of the magnetic shoe, and the magnetic force of the magnetic shoe can be obtained through the tension sensor 102.
The magnetic shoe after detecting is taken out by unloading robot is automatic, and carry out continuous detection work along with the motion of station dish 3, consequently, reached and carried out continuous automated inspection's purpose to magnetic shoe surface defect state, can guarantee the stability of magnetic shoe when detecting, do not receive the restriction of various factors for artifical the detection simultaneously, can avoid omitting the emergence of phenomenon, thereby improve the precision nature to the magnetic shoe detection, reduce the defective percentage, guarantee the quality of product, the quantity of locating plate 5 is four, four locating plates 5 are located around station dish 3 top respectively through the mount pad, the shape of locating plate 5 is the arc semicircle form, vacuum chuck 6 is located the intermediate position of locating plate 5 inner wall bottom, the upper surface of vacuum chuck 6 flushes with the inside wall of locating plate 5.
In the using process, the magnetic shoe is placed in the positioning plate 5 through a feeding robot, the middle position of the top of the magnetic shoe is located in the arc positioning plate 5 matched with the magnetic shoe, meanwhile, the vacuum chuck 6 adsorbs the bottom of the magnetic shoe, the stabilizing action on the magnetic shoe is completed through the vacuum chuck, meanwhile, the equal-angle rotary support 2 rotates clockwise at a constant speed, the magnetic shoe on the positioning plate 5 is turned to the position under the detection camera 8, the defect detection is carried out on the outer surface of the magnetic shoe through the operation of the detection camera 8, the radius, the arc length and the arch height of the inner arc of the magnetic shoe are detected through the radian detection station, the magnetic force of the magnetic shoe is detected through the magnetic detection station, the detected magnetic shoe is automatically taken out by the blanking robot, the continuous detection work is carried out along with the movement of the work station disc 3, therefore, the purpose of continuous automatic detection on the defect state of the outer surface of the magnetic shoe is achieved, the stability of the magnetic shoe can be ensured while the detection, meanwhile, the product quality of a product is not limited by various factors relative to manual detection, omission phenomenon can be avoided, the accuracy of the detection is improved, the residual rate is reduced, and the product quality is guaranteed.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a magnetic shoe production detection device which characterized in that: the device comprises an installation platform used for installing a plurality of detection mechanisms, wherein a rotary detection platform is installed on the installation platform, an adjusting mechanism is installed on the circumferential side surface of the rotary detection platform, and a magnetic shoe appearance detection mechanism, a radian detection mechanism and a magnetic force detection mechanism are installed on the adjusting mechanism; and the rotary detection platform is provided with a positioning plate for placing the magnetic shoe.
2. A magnetic shoe production detection apparatus as claimed in claim 1, wherein: the rotary detection platform comprises an equal-angle rotary support, the bottom of the equal-angle rotary support is fixedly connected with the mounting platform, the rotary end of the top of the equal-angle rotary support is in rotary transmission connection with the middle position of the bottom of the station disc, and the rotary end of the top of the equal-angle rotary support is driven by a motor gear assembly.
3. The magnetic shoe production detection device of claim 1, characterized in that: adjustment mechanism fixed mounting is at mounting platform's top, and adjustment mechanism is located the excircle side of station dish, adjustment mechanism includes install bin, ball screw, servo motor, ball nut, slide rail, connecting piece and bracing piece, the intermediate position of install bin inner wall top and bottom rotates with ball screw's both ends respectively and is connected, the top and the servo motor fixed connection of install bin, servo motor's output and ball screw transmission are connected.
4. A magnetic shoe production detection apparatus as claimed in claim 3, characterized in that: the ball nut sleeve is established on ball screw's surface, slide rail fixed mounting is in the left side of install bin inner wall, the free slip end on the slide rail and ball nut's left side fixed connection.
5. A magnetic shoe production detection apparatus as claimed in claim 3, characterized in that: the left end of connecting piece and ball nut's right side fixed connection, the right-hand member of connecting piece extends to the outside right side of install bin, the right-hand member of connecting piece and the left side fixed connection of bracing piece.
6. A magnetic shoe production detection apparatus as claimed in claim 1, wherein: the magnetic shoe appearance detection mechanism comprises a detection camera used for collecting the magnetic shoe appearance image, and the detection camera is connected with the supporting rod through a base of the detection camera.
7. A magnetic shoe production detection apparatus as claimed in claim 1, wherein: the quantity of locating plate is four, and four locating plates pass through the mount pad and are located around the station dish top respectively, the shape of locating plate is arc semicircle form, and the intermediate position department of the inner wall bottom of locating plate installs the vacuum chuck who is used for fixed magnetic shoe, vacuum chuck's upper surface flushes with the inside wall of locating plate.
8. The magnetic shoe production detection device of claim 1, characterized in that: radian detection mechanism includes a horizontal installation board of being connected with adjustment mechanism, horizontal installation board below is installed two and is detected the stitch, is installed on the detection stitch and is used for making two detection stitches keep the level to ensure the infrared ray level sensor who detects the precision, and the camera is installed to the adjustment mechanism below that the radian detected the station.
9. A magnetic shoe production detection apparatus as claimed in claim 1, wherein: the magnetic force detection mechanism comprises a magnetic ball which is suspended above the magnetic shoe and used for detecting the magnetic force of the magnetic shoe, the upper end of the magnetic ball is connected with a tension sensor through a non-metal rope, the tension sensor is installed in a tension sensor installation seat, and the tension sensor installation seat is fixedly connected with an adjusting mechanism through a support rod.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222433065.8U CN218298064U (en) | 2022-09-14 | 2022-09-14 | Magnetic shoe production detection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202222433065.8U CN218298064U (en) | 2022-09-14 | 2022-09-14 | Magnetic shoe production detection device |
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| CN218298064U true CN218298064U (en) | 2023-01-13 |
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| CN202222433065.8U Active CN218298064U (en) | 2022-09-14 | 2022-09-14 | Magnetic shoe production detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116908195A (en) * | 2023-09-11 | 2023-10-20 | 宁德微图智能科技有限公司 | Automatic broken piece detection equipment |
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2022
- 2022-09-14 CN CN202222433065.8U patent/CN218298064U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116908195A (en) * | 2023-09-11 | 2023-10-20 | 宁德微图智能科技有限公司 | Automatic broken piece detection equipment |
| CN116908195B (en) * | 2023-09-11 | 2023-12-19 | 宁德微图智能科技有限公司 | Automatic broken piece detection equipment |
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