CN207533575U - Product defect automatic detection platform - Google Patents

Product defect automatic detection platform Download PDF

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Publication number
CN207533575U
CN207533575U CN201721433081.XU CN201721433081U CN207533575U CN 207533575 U CN207533575 U CN 207533575U CN 201721433081 U CN201721433081 U CN 201721433081U CN 207533575 U CN207533575 U CN 207533575U
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CN
China
Prior art keywords
pedestal
camera
blanking
rotary table
cylinder
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CN201721433081.XU
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Chinese (zh)
Inventor
张乐贡
王全盟
阴俊红
陈哲
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Shandong Good Intelligent Control Technology Co Ltd
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Shandong Good Intelligent Control Technology Co Ltd
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Priority to CN201721433081.XU priority Critical patent/CN207533575U/en
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Abstract

The utility model discloses product defect automatic detection platforms,Belong to product defect detection field,Its structure includes pedestal,Rotary table,Stationary work-table,Feeding manipulator,Blanking mechanical hand,Intermediate mechanical hand,Camera combination and camera adjustments device,Camera combination is arranged on camera adjustments device,Camera combination includes three sets,Two sets are provided on the left of camera adjustments device,Right side is provided with a set of,Rotary table and stationary work-table are separately positioned on the left and right sides of pedestal,Feeding manipulator is arranged on the left side of rotary table,Blanking mechanical hand is arranged on the right side of stationary work-table,Intermediate mechanical hand is arranged on the front side of rotary table and stationary work-table,Camera adjustments device is arranged on the rear side of rotary table and stationary work-table,Rotary table,Feeding manipulator,Blanking mechanical hand,Intermediate mechanical hand and camera combination electrically connect respectively with controller.The utility model replaces artificial detection completely, significantly improves product detection efficiency and accuracy rate.

Description

Product defect automatic detection platform
Technical field
The utility model is related to a kind of product defect detection field, especially a kind of product defect automatic detection platform.
Background technology
For the higher product of appearance requirement, need to carry out apparent flaws detection and analysis, whether product is judged with this It is qualified.Product defect detection at present has that person works' intensity is big, and detection efficiency is relatively low by being accomplished manually, Detection accuracy compared with Low drawback does not have the equipment for the drawbacks of can solving artificial detection also at present both at home and abroad.
Utility model content
The technical assignment of the utility model be for the above-mentioned prior art in deficiency a kind of automation of product defect is provided Detection platform, the product defect automatic detection platform replace artificial detection completely, significantly improve product detection efficiency and accurate Rate.
Technical solution is used by the utility model solves its technical problem:It includes pedestal, rotary table, fixation Workbench, feeding manipulator, blanking mechanical hand, intermediate mechanical hand, camera combination and camera adjustments device, the rotary work Platform, stationary work-table, feeding manipulator, blanking mechanical hand, intermediate mechanical hand and camera adjustments device are separately positioned on pedestal Top, the camera combination are arranged on camera adjustments device, and the camera combination includes three sets, camera adjustments device Left side is provided with two sets, and right side is provided with a set of, described rotary table and stationary work-table is separately positioned on a left side for pedestal Right both sides, the feeding manipulator are arranged on the left side of rotary table, and blanking mechanical hand is arranged on the right side of stationary work-table Side, intermediate mechanical hand are arranged on the front side of rotary table and stationary work-table, and camera adjustments device is arranged on rotary table With the rear side of stationary work-table, the rotary table, feeding manipulator, blanking mechanical hand, intermediate mechanical hand and phase unit Conjunction electrically connects respectively with controller.
The camera adjustments device includes supporting rack, bending guide rail, curved racks, linear moving module and arcuate movement Device, the supporting rack are set on the base, and curved racks are respectively arranged at left and right sides of the supporting rack, bending The inner side and outer side of rack is respectively arranged with bending guide rail, and straight line fortune is respectively arranged on the bending guide rail at left and right sides of supporting rack Dynamic model block, the lower part of linear moving module are respectively arranged with mobile sliding block, and mobile sliding block is matched with bending guide rail, each straight line The top of motion module is correspondingly arranged on a set of camera combination respectively, and the side of each linear moving module is respectively arranged with arc Telecontrol equipment.
The linear moving module includes linear motion bottom plate, linear motion side plate, optical axis, screw, linear motion hand Rolled round, carrier and linear motion set lever, the lower part of the linear motion bottom plate are provided with mobile sliding block, two before and after top End is respectively arranged with linear motion side plate, is provided with screw between two linear motion side plates, screw with two move along a straight line side plates it Between be respectively arranged with screw bearing, one end of screw stretches out linear motion side plate and is connected with linear motion hand-operated wheel, two straight lines Carrier is provided on screw between movement side plate, carrier is connected with camera combination, the left and right two between two linear motion side plates Side is respectively arranged with optical axis, and the left and right ends of carrier are each passed through optical axis, and straight line fortune is provided between the carrier and optical axis Dynamic set lever, the one side of the linear motion bottom plate are provided with scale.
The lower part of the carrier of every optical axis left and right ends is respectively arranged with latch, and linear motion set lever one end is stretched into It is threadedly coupled to the latch of optical axis lower part, and with the latch on the inside of optical axis.
The arc movement device include arcuate movement hand-operated wheel, arcuate movement shaft, hold tightly block, bearing block, pedestal, Bearing, arcuate movement gear and arcuate movement set lever, the pedestal are mutually fixed with linear moving module, the bearing Seat is fixed on pedestal top, holds block tightly and is fixed on bearing block top, the arcuate movement shaft, which sequentially passes through, holds block, bearing tightly Seat and pedestal, and both ends are pierced by hold block and pedestal tightly respectively, are pierced by the arcuate movement shaft for holding block top tightly and are fixed with arc Hand-operated wheel is moved, is pierced by the arcuate movement shaft of pedestal lower part and is fixed with arcuate movement gear, the arcuate movement gear It is matched with curved racks, bearing is provided between the bearing block and arcuate movement shaft, is set on the holding block There is arcuate movement set lever.
The top setting of the holding block is there are two plate is held tightly, and arcuate movement shaft is between two are held tightly plate, arc One end of shape movement set lever is each passed through two holding plates, and is threadedly coupled with the holding plate of inside.
It often covers the camera combination and respectively includes camera, camera lens, coaxial light source and camera support, before the camera Side is provided with camera lens, and coaxial light source is provided on front side of camera lens, and the camera, camera lens and coaxial light source are separately positioned on camera On stent.
The rotary table includes rotatory vacuum material carrier platform, vacuum shaft, rotary table backlight and rotary work Multiple ventholes are distributed in platform supporting rack, the top of the rotatory vacuum material carrier platform, are internally provided with vacuum chamber, lower end installation On vacuum shaft, the lower part of vacuum shaft passes through rotary table supporting rack, and is provided with very between rotary table supporting rack Empty axle bearing, the bottom of the vacuum shaft are connected by tracheae with vacuum pump, and the vacuum shaft drives with worktable rotary Mechanism is connected, and rotary table backlight, institute are provided between the rotatory vacuum material carrier platform and rotary table supporting rack The rotary table supporting rack stated is fixed on pedestal top.
Vacuum shaft is provided in the middle part of the rotary table backlight and penetrates hole, the diameter that vacuum shaft penetrates hole is more than The outer diameter of vacuum shaft, the vacuum shaft penetrate hole across vacuum shaft, and the surrounding of the rotary table backlight passes through One connecting pole is connected with rotary table supporting rack.
Rotary joint is provided between the vacuum shaft and tracheae, the rotary joint is set as hollow structure, packet Rotary joint ontology and lower swivel ontology are included, the upper rotary joint ontology is arranged on the upper of lower swivel ontology Portion, and can rotate relative to each other, the upper rotary joint ontology is connected with vacuum shaft lower part, lower swivel ontology and gas Pipe is connected.
It is integral that rotatory vacuum material carrier platform, vacuum shaft and the upper rotary joint ontology is connected through a screw thread structure.
The worktable rotary driving mechanism includes vacuum shaft pulley, servo motor, motor pulley and belt, institute Motor pulley is provided on the motor shaft for the servo motor stated, vacuum shaft pulley is provided on the outside of vacuum shaft, it is described Vacuum shaft pulley is connected with motor pulley by belt, the vacuum shaft pulley, motor pulley and belt difference In rotary table supporting rack.
The rotatory vacuum material carrier platform uses hair quality organic glass.
The stationary work-table includes fixed material carrier platform, stationary work-table backlight, adjustment axis, adjusting nut and fixation Worktable support frame, the lower end of the fixation material carrier platform are mounted on adjustment axis, and the lower part for adjusting axis passes through stationary work-table Supporting rack, and pass through two adjusting nuts up and down and be fixed on stationary work-table supporting rack, the fixation material carrier platform and fixation Stationary work-table backlight is provided between worktable support frame, the stationary work-table supporting rack is fixed on pedestal top.
Material carrier platform is provided in the middle part of the stationary work-table backlight and penetrates hole, the diameter that material carrier platform penetrates hole is more than Fixed material carrier platform lower end outer diameter, the fixation material carrier platform lower end penetrates hole, the stationary work-table backlight across material carrier platform The surrounding in source is connected by the second connecting pole with stationary work-table supporting rack.
The fixation material carrier platform uses hair quality organic glass.
The feeding manipulator includes feeding pedestal tilt cylinder, feeding lifting cylinder, feeding Pneumatic clamping jaw and feeding chuck, The feeding lifting cylinder is arranged on the top of feeding pedestal tilt cylinder, and the feeding Pneumatic clamping jaw is arranged on feeding lifting air On cylinder, the feeding chuck is arranged on feeding Pneumatic clamping jaw, and the feeding pedestal tilt cylinder is fixed on pedestal top.
The blanking mechanical hand includes blanking pedestal tilt cylinder, blanking lifting cylinder, blanking stirring tilt cylinder, blanking pneumatic clamps Pawl and pedestal tilt cylinder moving drive mechanism, the blanking lifting cylinder is arranged on the top of blanking pedestal tilt cylinder, under described Material stirring tilt cylinder is arranged on blanking lifting cylinder, and the blanking Pneumatic clamping jaw is arranged on blanking stirring tilt cylinder, described Lower material chuck is provided on front side of blanking Pneumatic clamping jaw, the blanking pedestal tilt cylinder is connected with pedestal tilt cylinder moving drive mechanism, The pedestal tilt cylinder moving drive mechanism is set on the base.
The pedestal tilt cylinder moving drive mechanism includes material splitting cylinder and the linear guide, and the linear guide is arranged on The lower part of blanking pedestal tilt cylinder, and be matched therewith, the cylinder rod of the material splitting cylinder is connected with the side of blanking pedestal tilt cylinder.
The lower part of the blanking pedestal tilt cylinder is provided with blanking sliding block, and the blanking sliding block matches with the linear guide It closes.
The material splitting cylinder is mutually fixed by fixed seat with pedestal.
The blanking mechanical hand further includes defective work sliding slot and defective work collection box, the defective work sliding slot The rear portion of stationary work-table is arranged on, the defective work collection box is arranged on the rear portion of defective work sliding slot.
The defective work sliding slot is obliquely installed gradually downward from front to back.
The intermediate mechanical hand include transfer slide unit, transfer lifting cylinder, transfer stirring cylinder, transfer Pneumatic clamping jaw and Collet is shifted, the transfer stirring cylinder is arranged on transfer lifting cylinder, and the transfer Pneumatic clamping jaw is arranged on transfer On stirring cylinder, the transfer collet is arranged on transfer Pneumatic clamping jaw, and the transfer lifting cylinder is arranged on transfer and slides On platform, the transfer slide unit is set on the base.
Compared to the prior art the product defect automatic detection platform of the utility model, has beneficial effect following prominent Fruit:
The utility model without human intervention, under controller manipulation, fully achieves automation, intellectualized detection, wraps Include product automation loading and unloading to be measured, product photography posture automation adjustment, camera are adopted automatically according to function, greatly reduce life Produce the human cost of enterprise and manual working intensity.
The utility model is laid out using pipeline system operation, is used alone or is made with collocation such as external equipment such as pipelines With, realize product testing work continuous-flow type carry out, substantially increase detection production efficiency.
The utility model camera position and angle can arbitrarily adjust holding in a certain range, and product is in rotary table Can Arbitrary Rotation, ensure that all surfaces are in cameras line, it is and advanced without any shooting blind angle amount The collocation of flaw discriminance analysis system uses, it is ensured that all flaws can be found and differentiated in time, and defective work can obtain To the timely Detection accuracy removed, substantially increase product to be measured.
Description of the drawings
Attached drawing 1 is the stereogram of product defect automatic detection platform;
Attached drawing 2 is that camera combination connect stereogram with camera adjustments device;
Attached drawing 3 is that camera combination connect front view with camera adjustments device;
Attached drawing 4 is the stereogram of the supporting rack in camera adjustments device;
Attached drawing 5 is that linear moving module connect stereogram with camera combination, arc movement device;
Attached drawing 6 is linear moving module stereogram;
Attached drawing 7 is the stereogram after linear moving module removal linear motion bottom plate;
Attached drawing 8 is arc movement device stereogram one;
Attached drawing 9 is arc movement device stereogram two;
Attached drawing 10 is arc movement device stereogram three;
Attached drawing 11 is arc movement device front view;
Attached drawing 12 is the A-A sectional views shown in Figure 11;
Attached drawing 13 is that rotary table connect view with pedestal;
Attached drawing 14 is rotary table stereogram;
Attached drawing 15 is rotary table vertical view;
Attached drawing 16 is B-B sectional views shown in figure 15;
Attached drawing 17 is stationary work-table stereogram;
Attached drawing 18 is stationary work-table vertical view;
Attached drawing 19 is the C-C sectional views shown in Figure 18;
Attached drawing 20 is feeding manipulator stereogram;
Attached drawing 21 is that blanking mechanical hand connect view with pedestal;
Attached drawing 22 is blanking mechanical hand stereogram one;
Attached drawing 23 is blanking mechanical hand stereogram two;
Attached drawing 24 is intermediate mechanical hand stereogram;
Reference sign:
1st, pedestal;
2nd, rotary table, 21, rotatory vacuum material carrier platform, 211, venthole, 22, vacuum shaft, 23, rotary table backlight Source, 24, rotary table supporting rack, 25, vacuum axle bearing, 26, worktable rotary driving mechanism, 261, vacuum shaft pulley, 262nd, servo motor, 263, motor pulley, 264, belt, the 27, first connecting pole, 28, rotary joint, 281, upper rotary joint Ontology, 282, lower swivel ontology;
3rd, stationary work-table, 31, fixed material carrier platform, 32, stationary work-table backlight, 321, material carrier platform penetrate hole, 33, adjust Bearing, 34, adjusting nut, 35, stationary work-table supporting rack, the 36, second connecting pole;
4th, feeding manipulator, 41, feeding pedestal tilt cylinder, 42, feeding lifting cylinder, 43, feeding Pneumatic clamping jaw, 44, feeding Collet;
5th, blanking mechanical hand, 51, blanking pedestal tilt cylinder, 52, blanking lifting cylinder, 53, blanking stirring tilt cylinder, 54, blanking Pneumatic clamping jaw, 55, pedestal tilt cylinder moving drive mechanism, 551, material splitting cylinder, 552, the linear guide, 553, blanking sliding block, 554, Fixed seat, 56, defective work sliding slot, 57, defective work collection box;
6th, intermediate mechanical hand, 61, transfer slide unit, 62, transfer lifting cylinder, 63, transfer stirring cylinder, 64, transfer it is pneumatic Clamping jaw, 65, transfer collet;
7th, camera combination, 71, camera, 72, camera lens, 73, coaxial light source, 74, camera support;
8th, camera adjustments device, 81, supporting rack, 82, bending guide rail, 83, curved racks, 84, linear moving module, 841, Move along a straight line bottom plate, and 842, linear motion side plate, 843, optical axis, 844, screw, 845, linear motion hand-operated wheel, 846, carrier, 8461st, latch, 847, linear motion set lever, 848, scale, 85, arc movement device, 851, arcuate movement hand-operated wheel, 852nd, arcuate movement shaft, 853, hold block tightly, 8531, hold plate tightly, 854, bearing block, 855, pedestal, 856, bearing, 857, arc Move gear, 858, arcuate movement set lever, 86, mobile sliding block.
Specific embodiment
The product defect automatic detection platform of the utility model is made in detailed below with reference to Figure of description 1 to attached drawing 24 Ground explanation.
The product defect automatic detection platform of the utility model, structure include pedestal 1, rotary table 2, regular worker Make platform 3, feeding manipulator 4, blanking mechanical hand 5, intermediate mechanical hand 6, camera combination 7 and camera adjustments device 8, the rotation Workbench 2, stationary work-table 3, feeding manipulator 4, blanking mechanical hand 5, intermediate mechanical hand 6 and camera adjustments device 8 are set respectively It puts on the top of pedestal 1, the camera combination 7 is arranged on camera adjustments device 8, and the camera combination 7 includes three sets, The left side of camera adjustments device 8 is provided with two sets, and right side is provided with a set of, described rotary table 2 and stationary work-table 3 divides It is not arranged on the left and right sides of pedestal 1, the feeding manipulator 4 is arranged on the left side of rotary table 2, blanking mechanical hand 5 The right side of stationary work-table 3 is arranged on, intermediate mechanical hand 6 is arranged on the front side of rotary table 2 and stationary work-table 3, camera Regulating device 8 is arranged on the rear side of rotary table 2 and stationary work-table 3, the rotary table 2, feeding manipulator 4, Blanking mechanical hand 5, intermediate mechanical hand 6 and camera combination 7 electrically connect respectively with controller.
The camera adjustments device 8 includes supporting rack 81, bending guide rail 82, curved racks 83, linear moving module 84 With arc movement device 85, the supporting rack 81 is arranged on pedestal 1, and the left and right sides of the supporting rack 81 is set respectively Have a curved racks 83, the inner side and outer side of curved racks 83 is respectively arranged with bending guide rail 82,81 left and right sides of supporting rack it is curved Linear moving module 84 is respectively arranged on bent guide rail 82, the lower part of linear moving module 84 is respectively arranged with mobile sliding block 86, Mobile sliding block 86 is matched with bending guide rail 82, and the top of each linear moving module 84 is correspondingly arranged on a set of phase unit respectively 7 are closed, the side of each linear moving module 84 is respectively arranged with arc movement device 85.
The linear moving module 84 includes linear motion bottom plate 841, linear motion side plate 842, optical axis 843, screw 844th, move along a straight line hand-operated wheel 845, carrier 846 and linear motion set lever 847, under the linear motion bottom plate 841 Portion is provided with mobile sliding block 86, and top rear and front end is respectively arranged with linear motion side plate 842, two linear motion side plates 842 it Between be provided with screw 844, screw 844 and two, which moves along a straight line, is respectively arranged with screw bearing between side plate 842, the one of screw 844 End stretches out linear motion side plate 842 and is connected with linear motion hand-operated wheel 845, the screw 844 between two linear motion side plates 842 On be provided with carrier 846, carrier 846 is connected with camera combination 7, two linear motion side plates 842 between the left and right sides set respectively Optical axis 843 is equipped with, the left and right ends of carrier 846 are each passed through optical axis 843, are provided between the carrier 846 and optical axis 843 Move along a straight line set lever 847, and the one side of the linear motion bottom plate 841 is provided with scale 848.Make three sets of camera combinations 7 is consistent away from product distance.
The lower part of the carrier 846 of every 843 left and right ends of optical axis is respectively arranged with latch 8461, linear motion locking hand 847 one end of handle stretches to the latch 8461 of 843 lower part of optical axis, and is threadedly coupled with the latch 8461 of 843 inside of optical axis.
The arc movement device 85 include arcuate movement hand-operated wheel 851, arcuate movement shaft 852, hold tightly block 853, Bearing block 854, pedestal 855, bearing 856, arcuate movement gear 857 and arcuate movement set lever 858, the pedestal 855 It is fixed with 84 phase of linear moving module, the bearing block 854 is fixed on 855 top of pedestal, holds block 853 tightly and is fixed on bearing block 854 tops, the arcuate movement shaft 852, which sequentially passes through, holds block 853, bearing block 854 and pedestal 855 tightly, and both ends are distinguished It is pierced by and holds block 853 and pedestal 855 tightly, be pierced by the arcuate movement shaft 852 for holding 853 top of block tightly that be fixed with arcuate movement hand Wheel 851, is pierced by the arcuate movement shaft 852 of 855 lower part of pedestal and is fixed with arcuate movement gear 857, the arcuate movement Gear 857 is matched with curved racks 83, and bearing 856 is provided between the bearing block 854 and arcuate movement shaft 852, Arcuate movement set lever 858 is provided on the holding block 853.
The top setting of the holding block 853 is located at two holdings there are two plate 8531, arcuate movement shaft 852 is held tightly Between plate 8531, one end of arcuate movement set lever 858 is each passed through two holding plates 8531, and with the holding plate of inside 8531 are threadedly coupled.
It often covers the camera combination 7 and respectively includes camera 71, camera lens 72, coaxial light source 73 and camera support 74, it is described Camera on front side of be provided with camera lens 72, the front side of camera lens 72 is provided with coaxial light source 73, the camera, camera lens 72 and coaxial Light source 73 is separately positioned on camera support 74.
More set camera combinations 7 can be distributed in 8 both sides of camera adjustments device as needed, which not only uses In installation camera combination 7, also there is camera orientation adjustment, to be directed to different types of product to be measured, realize at camera In optimal acquisition angle and distance.Supporting rack 81 is 8 main frame structure of camera adjustments device, is equipped with bending guide rail 82 thereon With curved racks 83.Arc movement device 85 is mounted on 84 side of linear moving module, and linear moving module 84 is mounted on curved On bent guide rail 82, arc movement device 85 is engaged by its arcuate movement gear 857 with the curved racks 83 on supporting rack 81, By shaking 85 top arcuate movement hand-operated wheel 851 of arc movement device, driving arcuate movement shaft 852 drives arcuate movement tooth 857 rotation of wheel, under the guiding of bending guide rail 82, linear moving module 84 is product-centered moves in a circle, and then obtain for driving Different shooting angle, it is to be regulated to after required angle, the arcuate movement set lever 858 of arc movement device 85 can be passed through Arcuate movement gear 857 is locked, that is, rotates arcuate movement set lever 858, arcuate movement set lever 858 drives spiral shell therewith The holding plate 8531 of line connection is moved to 852 side of arcuate movement shaft, so as to make two to hold plate 8531 tightly by arcuate movement shaft 852 hold tightly, and the arcuate movement gear 857 being connected with arcuate movement shaft 852 is also locked, will not be rotated further by, and then by camera Combination 7 is fixed in required angle;Camera combination 7 is mounted on the surface of the carrier 846 of linear moving module 84, carrier 846 Can be moved along a straight line by the driving of screw 844, when adjust camera combination 7 and product apart from when, by shaking linear motion manually Linear motion hand-operated wheel 845 in module 84, is driven by screw 844, and carrier 846 is moved along screw 844, and camera combination 7 can To feed or shrink back along axis direction, and then realize adjusting of the camera lens 72 away from product distance (i.e. object distance), optical axis 843 plays branch Linear moving module 84 after object distance is adjusted in place, by the set lever 847 that moves along a straight line can be locked and embraced by support and guiding role Extremely, i.e., rotation linear motion set lever 847, linear motion set lever 847 drive the latch 8461 being threadedly coupled therewith It is moved to 843 side of optical axis, so as to which latch 8461 be made to hold optical axis 843 tightly, so as to make carrier 846 locked, no longer moves, make Camera combination 7 is in best object distance position.
The rotary table 2 includes rotatory vacuum material carrier platform 21, vacuum shaft 22, rotary table backlight 23 and rotation Multiple ventholes 211 are distributed in revolving worktable supporting rack 24, the top of the rotatory vacuum material carrier platform 21, are internally provided with true Cavity, lower end are mounted on vacuum shaft 22, and the lower part of vacuum shaft 22 passes through rotary table supporting rack 24, and and rotary table Vacuum axle bearing 25 is provided between supporting rack 24, the bottom of the vacuum shaft 22 is connected by tracheae with vacuum pump, described Vacuum shaft 22 be connected with worktable rotary driving mechanism 26, the rotatory vacuum material carrier platform 21 and rotary table supporting rack Rotary table backlight 23 is provided between 24, the rotary table supporting rack 24 is fixed on 1 top of pedestal.
The middle part of the rotary table backlight 23 is provided with vacuum shaft and penetrates hole, and the diameter that vacuum shaft penetrates hole is big In the outer diameter of vacuum shaft 22, the vacuum shaft 22 penetrates hole across vacuum shaft, and the four of the rotary table backlight 23 Week is connected by the first connecting pole 27 with rotary table supporting rack 24.
Rotary joint 28 is provided between the vacuum shaft 22 and tracheae, the rotary joint 28 is set as hollow knot Structure, including upper rotary joint ontology 281 and lower swivel ontology 282, the upper rotary joint ontology 281 is arranged on backspin The top of adapter ontology 282, and can rotate relative to each other, the upper rotary joint ontology 281 and 22 lower part of vacuum shaft It is connected, lower swivel ontology 282 is connected with tracheae.
Rotatory vacuum material carrier platform 21, vacuum shaft 22 and the upper rotary joint ontology 281 is connected through a screw thread composition one It is whole.
The worktable rotary driving mechanism 26 includes vacuum shaft pulley 261, servo motor 262, motor pulley 263 and belt 264, motor pulley 263 is provided on the motor shaft of the servo motor 262, and the outside of vacuum shaft 22 is set Vacuum shaft pulley 261 is equipped with, the vacuum shaft pulley 261 is connected with motor pulley 263 by belt 264, described Vacuum shaft pulley 261, motor pulley 263 and belt 264 respectively be located at rotary table supporting rack 24 in.
The rotatory vacuum material carrier platform 21 uses hair quality organic glass.
Rotary table 2 is used to acquire product top surface and surrounded surface.Rotary table backlight 23 is used to provide camera Backlight is needed when taking pictures.For carrying product to be measured multiple ventholes 211 are distributed with, inside has in rotatory vacuum material carrier platform 21 thereon Vacuum chamber, lower end are mounted on vacuum shaft 22, and 22 boring of vacuum shaft circulates for gas.Rotary joint 28 is divided to upper and lower two Part, two parts, which can not only ventilate, to be rotated relative to each other.When product to be measured is put into 21 top of rotatory vacuum material carrier platform Afterwards, vacuum pump work and pass through the venthole 211 on 21 surface of rotatory vacuum material carrier platform, produced on 21 surface of rotatory vacuum material carrier platform Raw vacuum, and then product is firmly absorbed and fixed on rotatory vacuum material carrier platform 21.Servo motor 262 is driven by belt 264 Vacuum shaft 22,21 continuous rotation of rotatory vacuum material carrier platform are driven, relies on 262 control characteristic of servo motor, rotatory vacuum material carrier platform 21 intermittent at any angle in the range of 360 degree can also be rotated, with continuous rotation to ensure that camera being capable of shooting, collecting To the top surface of product and surrounding whole appearance.
The stationary work-table 3 includes fixed material carrier platform 31, stationary work-table backlight 32, adjustment axis 33, adjusts spiral shell Mother 34 and stationary work-table supporting rack 35, the lower end of the fixation material carrier platform 31 are mounted on adjustment axis 33, adjustment axis 33 Lower part passes through stationary work-table supporting rack 35, and passes through two adjusting nuts 34 up and down and be fixed on stationary work-table supporting rack 35 On, stationary work-table backlight 32 is provided between the fixation material carrier platform 31 and stationary work-table supporting rack 35, it is described Stationary work-table supporting rack 35 is fixed on 1 top of pedestal.
The middle part of the stationary work-table backlight 32 is provided with material carrier platform and penetrates hole 321, and material carrier platform penetrates hole 321 Diameter is more than fixed material carrier platform lower end outer diameter, and the fixation material carrier platform lower end penetrates hole 321, the fixation across material carrier platform The surrounding of workbench backlight 32 is connected by the second connecting pole 36 with stationary work-table supporting rack 35.
The fixation material carrier platform 31 uses hair quality organic glass.
Stationary work-table 3 is used to detect product bottom surface.Fixed material carrier platform 31 remains static always, without any fortune It is dynamic.Product is put into after overturning on fixed material carrier platform 31, and upward, camera carries out it acquisition image of taking pictures for bottom surface.Adjustment Axis 33 is connect with fixed material carrier platform 31, is fixed on stationary work-table supporting rack 35, passed through by upper and lower two adjusting nuts 34 Two adjusting nuts 34 are adjusted, fixed material carrier platform 31 can be adjusted and move up and down and arbitrary height position can be fixed on, ensure to turn over Product can be placed accurately in place after turning.
The feeding manipulator 4 include feeding pedestal tilt cylinder 41, feeding lifting cylinder 42, feeding Pneumatic clamping jaw 43 and on Material chuck 44, the feeding lifting cylinder 42 are arranged on the top of feeding pedestal tilt cylinder 41, the feeding Pneumatic clamping jaw 43 It is arranged on feeding lifting cylinder 42, the feeding chuck 44 is arranged on feeding Pneumatic clamping jaw 43, the feeding pedestal Tilt cylinder 41 is fixed on 1 top of pedestal.
The feeding chuck 44 of feeding manipulator 4 is mounted on feeding Pneumatic clamping jaw 43, for capturing product, feeding pneumatic clamps Pawl 43 is fixed on feeding lifting cylinder 42, is moved up and down for product, and all of the above part is installed in feeding pedestal tilt cylinder On 41,180 degree rotation can be done along 41 axis of feeding pedestal tilt cylinder.When initial outside 44 ancillary equipment of feeding chuck, when artificial or After product is sent into crawl position by other external equipments (264 line of belt, robot etc.), 42 downward actuation of feeding lifting cylinder, Driving feeding Pneumatic clamping jaw 43 declines, and then 44 product clamping of feeding chuck, feeding lifting cylinder 42 rise, and complete product to be measured Crawl, feeding pedestal tilt cylinder 41 acts, and rotates 180 degree, makes inside 44 ancillary equipment of feeding chuck, positioned at rotary table 2 Surface, feeding lifting cylinder 42 decline, and product to be measured is contacted with rotary table 2, and feeding Pneumatic clamping jaw 43 opens, feeding liter Sending down abnormally ascending cylinder 42 rises, and feeding pedestal tilt cylinder 41 rotates 180 degree and returns to original state, the automation crawl and placement of single product It completes.
The blanking mechanical hand 5 include blanking pedestal tilt cylinder 51, blanking lifting cylinder 52, blanking stirring tilt cylinder 53, under Material Pneumatic clamping jaw 54 and pedestal tilt cylinder moving drive mechanism 55, the blanking lifting cylinder 52 are arranged on blanking pedestal tilt cylinder 51 Top, the blanking stirring tilt cylinder 53 is arranged on blanking lifting cylinder 52, and the blanking Pneumatic clamping jaw 54 is arranged on On blanking stirring tilt cylinder 53,54 front side of blanking Pneumatic clamping jaw is provided with lower material chuck 541, the blanking pedestal tilt cylinder 51 are connected with pedestal tilt cylinder moving drive mechanism 55, and the pedestal tilt cylinder moving drive mechanism 55 is arranged on pedestal 1.
The pedestal tilt cylinder moving drive mechanism 55 includes material splitting cylinder 551 and the linear guide 552, and the straight line is led Rail 552 is arranged on the lower part of blanking pedestal tilt cylinder 51, and is matched therewith, cylinder rod and the blanking bottom of the material splitting cylinder 551 The side of seat tilt cylinder 51 is connected.
The lower part of the blanking pedestal tilt cylinder 51 is provided with blanking sliding block 553, and the blanking sliding block 553 is led with straight line Rail 552 matches.
The material splitting cylinder 551 is fixed by fixed seat 554 and 1 phase of pedestal.
The blanking mechanical hand 5 further includes defective work sliding slot 56 and defective work collection box 57, and described is unqualified Product sliding slot 56 is arranged on the rear portion of stationary work-table 3, and the defective work collection box 57 is arranged on defective work sliding slot 56 Rear portion.
The defective work sliding slot 56 is obliquely installed gradually downward from front to back.
Blanking Pneumatic clamping jaw 54, blanking stirring tilt cylinder 53, blanking lifting cylinder 52 in blanking mechanical hand 5 are fixedly mounted on Structure is integral on blanking pedestal tilt cylinder 51, and the linear guide 552 is equipped with below the entirety, and side is connected with material splitting cylinder 551, Under the effect of material splitting cylinder 551, which can move along the linear guide 552, and blanking clamping jaw is in stationary work-table 3 and unqualified 56 top of product sliding slot switches.Under original state outside 541 ancillary equipment of material chuck, after the completion of acquiring image when product bottom surface, under Material pedestal tilt cylinder 51 acts, and rotates integrally 180 degree, and lower material chuck 541 is located at 3 top of stationary work-table, then blanking lifting air Cylinder 52 declines, and blanking Pneumatic clamping jaw 54 clamps, and lower material chuck 541, which clamps, has detected product, and blanking lifting cylinder 52 rises.If Testing result is qualified, then blanking pedestal tilt cylinder 51 rotates 180 degree, lower material chuck 541 outwardly, blanking lifting cylinder 52 decline and under Feed collet pawl cylinder unclamps, and product is put into device external specified location, starts next product testing.If testing result Unqualified, then material splitting cylinder 551 bounces back, and entirety is driven to move to 56 top of defective work sliding slot, blanking along the linear guide 552 Pneumatic clamping jaw 54 unclamps, and substandard product falls into defective work.
It in sliding slot 56 and slides in defective work collection box 57, material splitting cylinder 551 is released, and each cylinder restores again to initial shape State waits for next product to capture.Blanking stirring tilt cylinder 53 is used for before product is put into designated position, changes adjustment qualified products Posture, to meet the needs of lower one of technique is to product posture.
The intermediate mechanical hand 6 includes transfer slide unit 61, transfer lifting cylinder 62, transfer stirring cylinder 63, transfer gas Dynamic clamping jaw 64 and transfer collet 65, the transfer stirring cylinder 63 are arranged on transfer lifting cylinder 62, the transfer gas Dynamic clamping jaw 64 is arranged on transfer stirring cylinder 63, and the transfer collet 65 is arranged on transfer Pneumatic clamping jaw 64, described Transfer lifting cylinder 62 is arranged on transfer slide unit 61, and the transfer slide unit 61 is arranged on pedestal 1.
Intermediate mechanical hand 6 is used to product being transferred to stationary work-table 3, and in transit changing from rotary table 2 Become the posture of product.Transfer lifting cylinder 62, transfer stirring cylinder 63, transfer Pneumatic clamping jaw 64 and transfer collet 65 pass through screw An entirety is connected and composed, on transfer slide unit 61.Original state is integrally located at 61 centre position of transfer slide unit, waits to rotate On workbench 2 after the completion of product image acquisition, in the case where transfer slide unit 61 drives, mass motion to 2 top of rotary table, transfer Lifting cylinder 62 declines, and transfer Pneumatic clamping jaw 64 clamps, and transfer collet 65 clamps product to be measured, and transfer lifting cylinder 62 rises, Whole to move to 61 centre position of transfer slide unit again, transfer stirring cylinder 63 drives product to be turned over around transfer 63 axis of stirring cylinder Turnback makes product bottom surface upward, and then whole to move to 3 top of stationary work-table again, transfer lifting cylinder 62 declines, turns It moving Pneumatic clamping jaw 64 to open, product is placed on the posture of bottom surface upward on stationary work-table 3, transfer lifting cylinder 62 rises, Intermediate mechanical hand 6 restores to original state, and next product is waited for capture.
Product to be measured is put by the crawl of feeding manipulator 4 to rotary table 2, and rotary table 2 drives product rotation, real Now other any surfaces can collect image by camera except the base.After the completion of camera acquisition, the gripping production of intermediate mechanical hand 6 Product are transported to centre position and overturn 180 degree, make product bottom surface upward, then proceed to move to 3 top of stationary work-table, by product It is put on stationary work-table 3, is acquired bottom surface image, and the flaw discriminance analysis system that all images of the product are sent to Interior carry out interpretation of result, if detection have flaw and judge it is unqualified, blanking mechanical hand 5 by product be put into defective work receive Collect in box 57, if testing result judgement is qualified, product is put into the delivery vehicles 846 such as 264 line of belt by blanking mechanical hand 5 On, product is made to leave equipment and is entered in next technique.
The utility model integral layout:Layout is laid out using continuous-flow type operation, three sets of manipulators and 8, camera adjustments device In two workbench surroundings, feeding manipulator 4 and rotary table 2 are arranged in pairs or groups, and blanking mechanical hand 5 and stationary work-table 3 are arranged in pairs or groups, in Room machine hand 6 connects two workbench, and camera adjusting device is located at opposite side, and both sides are mounted on camera combination thereon 7, it mutually arranges in pairs or groups with two workbench respectively.The collocation of three sets of manipulators, two workbench, a camera adjustments device 8 is laid out, both It is compact-sized and multiple functional;Not only being required, but also detection efficiency can be significantly improved for product defect detection can have been met.
Rotary table 2:Compact-sized, advanced in performance, rotary table 2 can not only adsorb the production to be measured of any shape Product, and product surface will not be damaged, and rotatory vacuum material carrier platform 21 uses hair quality organic glass, negative phototropism is preferable.In vacuum In generation and 262 rotary course of servo motor, rotary joint 28 can not only keep aeration status, also follow rotation with a part Turn vacuum material carrier platform 21 to rotate and the fixed architectural characteristic of another part, avoid tracheae during rotation that wrapping phenomena occurs.
Camera adjustments device 8:It is reasonable and advanced in performance, using arc-shaped bend guide rail 82 and 82 center of bending guide rail and rotation It specifies test point consistent on vacuum material carrier platform 21 and fixed material carrier platform 31, camera combination 7 is made arcuately can to do circle by bending guide rail 82 Zhou Yundong, and camera lens 72 is constant always relative to the distance (both 72 object distances of camera lens) of product.And use 83 He of arc-shaped bend rack The mode that arcuate movement gear 857 engages is driven, and both ensure that the accuracy of angle position adjustment, has also been linear moving module 84 And 7 position of camera combination is locked and provides convenience.
Feeding manipulator 4, blanking mechanical hand 5 and intermediate mechanical hand 6:Each robot manipulator structure is compact, rationally distributed, and each portion The division of labor is clear and definite, and reliability and stability are excellent.Blanking mechanical hand 5 has the function of sub-material, can be by defective work and certified products point From the function of realizing two parts separating mechanism integrates.The not only transferable product of intermediate mechanical hand 6, can also change product Posture substantially increases the applicability of whole set equipment.
Illustrative embodiments listed above are only not described to the utility model for understanding that the utility model is used The restriction of technical solution, the those of ordinary skill in relation to field on the basis of technical solution described in claim, can also make Go out a variety of variations or deformation, all equivalent variations or deformation should all cover the utility model claims it It is interior.Part is not described in detail for the utility model, is the known technology of those skilled in the art of the present technique.

Claims (10)

1. product defect automatic detection platform, it is characterized in that:Including pedestal, rotary table, stationary work-table, feeding machinery Hand, blanking mechanical hand, intermediate mechanical hand, camera combination and camera adjustments device, the rotary table, stationary work-table, Feeding manipulator, blanking mechanical hand, intermediate mechanical hand and camera adjustments device are separately positioned on the top of pedestal, the camera For combination settings on camera adjustments device, the camera combination includes three sets, and two sets are provided on the left of camera adjustments device, Right side is provided with a set of, described rotary table and stationary work-table is separately positioned on the left and right sides of pedestal, and described is upper Material manipulator is arranged on the left side of rotary table, and blanking mechanical hand is arranged on the right side of stationary work-table, and intermediate mechanical hand is set The front side in rotary table and stationary work-table is put, after camera adjustments device is arranged on rotary table and stationary work-table Side, the rotary table, feeding manipulator, blanking mechanical hand, intermediate mechanical hand and camera combination are electric with controller respectively Connection.
2. product defect automatic detection platform according to claim 1, it is characterized in that:The camera adjustments device packet Supporting rack, bending guide rail, curved racks, linear moving module and arc movement device are included, the supporting rack is arranged on pedestal On, it is respectively arranged with curved racks at left and right sides of the supporting rack, the inner side and outer side of curved racks is respectively arranged with curved Bent guide rail is respectively arranged with linear moving module, the lower part of linear moving module on the bending guide rail at left and right sides of supporting rack It is not provided with mobile sliding block, mobile sliding block is matched with bending guide rail, and the top of each linear moving module is correspondingly arranged respectively There is a set of camera combination, the side of each linear moving module is respectively arranged with arc movement device.
3. product defect automatic detection platform according to claim 2, it is characterized in that:The linear moving module packet Linear motion bottom plate, linear motion side plate, optical axis, screw, linear motion hand-operated wheel, carrier and linear motion set lever are included, The lower part of the linear motion bottom plate is provided with mobile sliding block, and top rear and front end is respectively arranged with linear motion side plate, and two Screw is provided between linear motion side plate, screw bearing is respectively arranged between screw and two linear motion side plates, screw One end stretches out linear motion side plate and is connected with linear motion hand-operated wheel, and load is provided on the screw between two linear motion side plates Body, carrier are connected with camera combination, and the left and right sides between two linear motion side plates is respectively arranged with optical axis, the left and right two of carrier End is each passed through optical axis, and linear motion set lever, the linear motion bottom plate are provided between the carrier and optical axis One side be provided with scale.
4. product defect automatic detection platform according to claim 2, it is characterized in that:The arc movement device packet Bracket movement hand-operated wheel, holds block, bearing block, pedestal, bearing, arcuate movement gear and arcuate movement tightly at arcuate movement shaft Set lever, the pedestal are mutually fixed with linear moving module, and the bearing block is fixed on pedestal top, are held block tightly and are fixed On bearing block top, the arcuate movement shaft, which sequentially passes through, holds block, bearing block and pedestal tightly, and both ends are pierced by holding respectively Block and pedestal are pierced by the arcuate movement shaft for holding block top tightly and are fixed with arcuate movement hand-operated wheel, be pierced by the arc of pedestal lower part Arcuate movement gear is fixed in shape movement shaft, the arcuate movement gear is matched with curved racks, the bearing Bearing is provided between seat and arcuate movement shaft, arcuate movement set lever is provided on the holding block.
5. product defect automatic detection platform according to claim 1, it is characterized in that:Often cover the camera combination point Not Bao Kuo camera, camera lens, coaxial light source and camera support, camera lens, the front side setting of camera lens are provided on front side of the camera There is coaxial light source, the camera, camera lens and coaxial light source are separately positioned on camera support.
6. product defect automatic detection platform according to claim 1, it is characterized in that:The rotary table includes Rotatory vacuum material carrier platform, vacuum shaft, rotary table backlight and rotary table supporting rack, the rotatory vacuum material carrier platform Top multiple ventholes are distributed with, be internally provided with vacuum chamber, lower end is mounted on vacuum shaft, and the lower part of vacuum shaft passes through rotation Revolving worktable supporting rack, and vacuum axle bearing is provided between rotary table supporting rack, the bottom of the vacuum shaft leads to It crosses tracheae with vacuum pump to be connected, the vacuum shaft is connected with worktable rotary driving mechanism, the rotatory vacuum material carrier platform Rotary table backlight is provided between rotary table supporting rack, the rotary table supporting rack is fixed on pedestal Top;
Rotary joint is provided between the vacuum shaft and tracheae, the rotary joint is set as hollow structure, including upper Rotary joint ontology and lower swivel ontology, the upper rotary joint ontology are arranged on the top of lower swivel ontology, And can rotate relative to each other, the upper rotary joint ontology is connected with vacuum shaft lower part, lower swivel ontology and tracheae It is connected;
The worktable rotary driving mechanism includes vacuum shaft pulley, servo motor, motor pulley and belt, described Motor pulley is provided on the motor shaft of servo motor, vacuum shaft pulley, the vacuum are provided on the outside of vacuum shaft Shaft pulley is connected with motor pulley by belt, and vacuum shaft pulley, motor pulley and the belt are located at respectively In rotary table supporting rack;
The rotatory vacuum material carrier platform uses hair quality organic glass.
7. product defect automatic detection platform according to claim 1, it is characterized in that:The stationary work-table includes Fixed material carrier platform, stationary work-table backlight, adjustment axis, adjusting nut and stationary work-table supporting rack, the fixation material containing The lower end of platform is mounted on adjustment axis, and the lower part for adjusting axis passes through stationary work-table supporting rack, and passes through two adjusting spiral shells up and down Mother is fixed on stationary work-table supporting rack, and regular worker is provided between the fixation material carrier platform and stationary work-table supporting rack Make platform backlight, the stationary work-table supporting rack is fixed on pedestal top;
The fixation material carrier platform uses hair quality organic glass.
8. product defect automatic detection platform according to claim 1, it is characterized in that:The feeding manipulator includes Feeding pedestal tilt cylinder, feeding lifting cylinder, feeding Pneumatic clamping jaw and feeding chuck, the feeding lifting cylinder are arranged on feeding The top of pedestal tilt cylinder, the feeding Pneumatic clamping jaw are arranged on feeding lifting cylinder, and the feeding chuck is arranged on Expect on Pneumatic clamping jaw, the feeding pedestal tilt cylinder is fixed on pedestal top.
9. product defect automatic detection platform according to claim 1, it is characterized in that:The blanking mechanical hand includes Blanking pedestal tilt cylinder, blanking lifting cylinder, blanking stirring tilt cylinder, blanking Pneumatic clamping jaw and pedestal tilt cylinder moving drive mechanism, institute The blanking lifting cylinder stated is arranged on the top of blanking pedestal tilt cylinder, and the blanking stirring tilt cylinder is arranged on blanking lifting cylinder On, the blanking Pneumatic clamping jaw is arranged on blanking stirring tilt cylinder, and lower feed collet is provided on front side of the blanking Pneumatic clamping jaw Head, the blanking pedestal tilt cylinder are connected with pedestal tilt cylinder moving drive mechanism, and the pedestal tilt cylinder moving drive mechanism is set It puts on pedestal;
The pedestal tilt cylinder moving drive mechanism includes material splitting cylinder and the linear guide, and the linear guide is arranged on blanking The lower part of pedestal tilt cylinder, and be matched therewith, the cylinder rod of the material splitting cylinder is connected with the side of blanking pedestal tilt cylinder;
The blanking mechanical hand further includes defective work sliding slot and defective work collection box, defective work sliding slot setting At the rear portion of stationary work-table, the defective work collection box is arranged on the rear portion of defective work sliding slot.
10. product defect automatic detection platform according to claim 1, it is characterized in that:The intermediate mechanical handbag Include transfer slide unit, transfer lifting cylinder, transfer stirring cylinder, transfer Pneumatic clamping jaw and transfer collet, the transfer stirring gas Cylinder is arranged on transfer lifting cylinder, and the transfer Pneumatic clamping jaw is arranged on transfer stirring cylinder, the transfer collet It is arranged on transfer Pneumatic clamping jaw, the transfer lifting cylinder is arranged on transfer slide unit, and the transfer slide unit is arranged on On pedestal.
CN201721433081.XU 2017-10-31 2017-10-31 Product defect automatic detection platform Active CN207533575U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110773451A (en) * 2019-10-31 2020-02-11 东莞盛翔精密金属有限公司 Appearance detection equipment and detection method thereof
CN111167740A (en) * 2020-01-20 2020-05-19 领伟创新智能系统(浙江)有限公司 Bearing bush multi-station size intelligent detection system
CN111250405A (en) * 2020-01-20 2020-06-09 领伟创新智能系统(浙江)有限公司 Bearing bush comprehensive detection device and detection method thereof
CN113101549A (en) * 2021-05-19 2021-07-13 深圳市鹰眼在线电子科技有限公司 Radiotherapy system and radiotherapy 3D vision real-time monitoring posture keeping method
CN115184094A (en) * 2022-07-11 2022-10-14 苏州大学附属儿童医院 Urine container and matched exocrine urine examination analysis and processing system

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110773451A (en) * 2019-10-31 2020-02-11 东莞盛翔精密金属有限公司 Appearance detection equipment and detection method thereof
CN110773451B (en) * 2019-10-31 2023-11-17 东莞盛翔精密金属有限公司 Appearance detection equipment and detection method thereof
CN111167740A (en) * 2020-01-20 2020-05-19 领伟创新智能系统(浙江)有限公司 Bearing bush multi-station size intelligent detection system
CN111250405A (en) * 2020-01-20 2020-06-09 领伟创新智能系统(浙江)有限公司 Bearing bush comprehensive detection device and detection method thereof
CN111167740B (en) * 2020-01-20 2024-01-02 领伟创新智能系统(浙江)有限公司 Bearing bush multi-station size intelligent detection system
CN111250405B (en) * 2020-01-20 2024-01-02 领伟创新智能系统(浙江)有限公司 Comprehensive detection device and detection method for bearing bush
CN113101549A (en) * 2021-05-19 2021-07-13 深圳市鹰眼在线电子科技有限公司 Radiotherapy system and radiotherapy 3D vision real-time monitoring posture keeping method
CN115184094A (en) * 2022-07-11 2022-10-14 苏州大学附属儿童医院 Urine container and matched exocrine urine examination analysis and processing system
CN115184094B (en) * 2022-07-11 2023-06-13 苏州大学附属儿童医院 Urine container and matched urinary analysis and treatment system

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