CN209878628U - Horizontal cylindrical entity detecting system - Google Patents
Horizontal cylindrical entity detecting system Download PDFInfo
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- CN209878628U CN209878628U CN201920734621.0U CN201920734621U CN209878628U CN 209878628 U CN209878628 U CN 209878628U CN 201920734621 U CN201920734621 U CN 201920734621U CN 209878628 U CN209878628 U CN 209878628U
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Abstract
The utility model discloses a horizontal cylindrical entity detecting system, including ray machine, digital imaging flat panel detector and the base that is used for fixing the ray machine with the digital imaging flat panel detector, digital imaging flat panel detector locates the below of ray machine in order to realize receiving the ray that comes from the ray machine and passes the part that detects; the device also comprises a supporting wheel supporting and shifting mechanism which is arranged on the upper end surface of the base and used for supporting and driving the part to be detected to move. The horizontal cylindrical entity detection system is high in automation degree, the detection efficiency of the machined workpiece is obviously improved, and the requirement of industrial capacity is met.
Description
Technical Field
The utility model relates to an entity detects technical field, in particular to horizontal cylindrical entity detecting system.
Background
The entity detection is to detect the structural integrity of the processed workpiece, and unqualified workpieces are removed through the entity detection, so that the quality of products is ensured.
At present, the manual detection method of traditional film X-ray machine imaging is adopted in the industry, the workpiece detection efficiency is low, multiple times of multi-angle irradiation is often required by the X-ray machine in the workpiece detection process, so that the all-dimensional detection of the processed workpiece is completed, the workpiece needs to be moved in the process, the operation is carried out in a manual or semi-automatic mode, the workpiece detection labor intensity is high, the efficiency is low, and the industry capacity requirement cannot be met.
Therefore, how to improve the efficiency of detecting the physical properties of the machined workpiece becomes a technical problem to be solved by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a horizontal cylindrical entity detecting system, this detecting system have lower the intensity of labour who detects, have improved the detection efficiency to the processing work piece, can satisfy the demand of trade productivity.
In order to achieve the above object, the present invention provides a horizontal cylindrical entity detecting system, which includes a ray machine, a digital imaging flat panel detector and a base for fixing the ray machine and the digital imaging flat panel detector, wherein the digital imaging flat panel detector is disposed below the ray machine to receive rays coming from the ray machine and passing through a component to be detected; the device also comprises a supporting wheel supporting and shifting mechanism which is arranged on the upper end surface of the base and used for supporting and driving the part to be detected to move.
Preferably, the riding wheel supporting and shifting mechanism comprises a horizontal driving part and a rotary driving part, wherein the horizontal driving part is used for driving the part to be detected to move along the length direction of the base, the rotary driving part is used for supporting and driving the part to be detected to rotate in a plane vertical to the length direction of the base, and the rotary driving part is fixedly connected above the horizontal driving part.
Preferably, the device further comprises a lifting platform which is fixed on the base and used for driving the digital imaging flat panel detector to do vertical lifting motion.
Preferably, lift platform is including being used for supporting digital imaging detector's flat frame, locating the worm gear of flat frame below lifts the machine and is used for driving the lift driving motor of worm gear lift machine operation.
Preferably, the upper end surface of the base is provided with a slide rail extending along the length direction of the base, and the horizontal driving part is provided with a slide groove matched with the slide rail and a horizontal driving motor for driving the horizontal driving part to move.
Preferably, the upper end surface of the base is further provided with a rack parallel to the sliding rail, and the horizontal driving motor is connected with a gear matched with the rack.
Preferably, the rotary driving part comprises a driving riding wheel and a driven riding wheel which are arranged on two sides of the base in the width direction, and the driving riding wheel is connected with a rotary driving motor; the device also comprises an adjusting part used for adjusting the distance between the driving riding wheel and the driven riding wheel.
Preferably, the adjusting part comprises an adjusting rail arranged along the width direction of the base and an adjusting platform capable of sliding along the adjusting rail;
the rotary driving motor and the driving riding wheel are fixedly connected above the adjusting platform, the adjusting rail is provided with a screw hole penetrating through the adjusting rail in the length direction, the rotary driving motor and the driving riding wheel further comprise a screw rod penetrating through the screw hole and a servo motor driving the screw rod to rotate in the screw hole, and the servo motor is connected with the adjusting platform.
Preferably, the slide rail and the adjusting rail are both dovetail-shaped.
Preferably, the horizontal driving motor, the rotary driving motor, the lifting driving motor and the servo motor are explosion-proof motors.
Compared with the prior art, the utility model provides a horizontal cylindrical entity detecting system part is including the ray machine, the digital imaging flat panel detector that are used for launching the detection ray and the base that is used for fixing the two, and the ray machine sets up in the top of digital imaging flat panel detector to wait to detect the portion and add the emission ray and receive the formation of image by digital imaging flat panel detector, show the defect position; compared with the traditional film imaging, the digital imaging has higher imaging efficiency and reduces pollution; on the other hand, the horizontal cylindrical entity detecting system provided by the utility model also comprises a supporting wheel supporting and displacing mechanism for supporting and driving the part to be detected to move, the part to be detected is driven to move through the supporting wheel supporting and displacing mechanism, the ray machine and the digital imaging flat panel detector are matched with the supporting wheel supporting and displacing mechanism, the detection in the moving process of the part to be detected is completed, and therefore the omnibearing and multi-angle detection of the part to be detected is realized; the supporting wheel supporting and shifting mechanism drives the to-be-detected part to move automatically instead of the traditional manual mode of changing the position of the to-be-detected part, so that the labor intensity of entity detection is obviously reduced, the detection efficiency of the to-be-detected part is improved, and the capacity requirement of the industry is met.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a structural diagram of a horizontal cylindrical entity detection system according to an embodiment of the present invention;
FIG. 2 is a structural view of the riding wheel support indexing mechanism of FIG. 1;
FIG. 3 is an enlarged view of a portion of FIG. 2;
FIG. 4 is a structural solid diagram of the regulating part in FIG. 3;
FIG. 5 is a schematic view of the operation of the driving idler shown in FIG. 3;
fig. 6 is a schematic view of the lifting platform of fig. 1.
Wherein:
the device comprises a 1-ray machine, a 2-digital imaging flat panel detector, a 3-base, a 4-lifting platform, a 41-flat panel frame, a 42-worm gear lifting machine, a 43-lifting driving motor, a 5-horizontal driving part, a 51-sliding chute, a 52-horizontal driving motor, a 53-gear, a 6-rotary driving part, a 61-driving riding wheel, a 62-driven riding wheel, a 63-rotary driving motor, a 64-adjusting part, a 641-adjusting rail, a 642-adjusting platform, a 643-screw hole, an 644-screw rod, a 645-servo motor, a 7-sliding rail and an 8-rack.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In order to make the technical field of the present invention better understand, the present invention will be described in detail with reference to the accompanying drawings and the detailed description.
Referring to fig. 1 to 6, fig. 1 is a structural diagram of a horizontal cylindrical entity detecting system according to an embodiment of the present invention; FIG. 2 is a structural view of the riding wheel support indexing mechanism of FIG. 1; FIG. 3 is an enlarged view of a portion of FIG. 2; FIG. 4 is a structural solid diagram of the regulating part in FIG. 3; FIG. 5 is a schematic view of the operation of the driving idler shown in FIG. 3; fig. 6 is a schematic view of the lifting platform of fig. 1.
The utility model provides a horizontal cylindrical entity detecting system, including base 3, install at 3 ray machines 1 and digital imaging flat panel detector 2 of base, wherein digital imaging flat panel detector 2 installs in the below of ray machine 1, will wait to detect the part and place between ray machine 1 and digital imaging flat panel detector 2, ray machine 1 is to waiting to detect part transmission ray, ray passes and is waited to detect behind the part and received the formation of image by digital imaging flat panel detector 2, show and wait to detect the entity testing result of part (including waiting to detect the structural defect such as crack of part), wait usually that the part is not once only shone the formation of image and just can accomplish the detection to wait to detect the part, the utility model provides a horizontal cylindrical entity detecting system is still including establishing the up end at base 3, be used for supporting and drive the riding wheel that waits to detect the part motion and support the displacement mechanism, support displacement mechanism through the riding wheel and drive to wait to detect the part and move and the omnibearing and multi-angle detection of the part to be detected is realized; the labor intensity of detection is reduced, the detection efficiency is improved, and the requirement of industrial capacity is met.
The horizontal cylindrical entity detecting system provided by the present invention will be described in more detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1, in an embodiment provided by the present invention, the horizontal cylindrical entity detecting system includes a base 3, the base 3 is rectangular, a digital imaging flat panel detector 2 and a ray machine 1 are fixed on the base 3, and the ray machine 1 is fixed above the digital imaging flat panel detector 2; in brief, the ray machine 1 may be suspended above the digital imaging flat panel detector 2 through an L-shaped cantilever, or may be suspended and fixed by using a gantry or the like, so that it is ensured that the rays emitted by the ray machine 1 can be received and imaged by the digital imaging flat panel detector 2 after passing through the component to be detected, and further possible structural defects of the component to be detected can be revealed. In particular, the device also comprises a supporting wheel supporting and shifting mechanism which is used for supporting and driving the component to be detected, in particular to a cylindrical pipeline component, to move, and the ray machine 1 can specifically adopt an X-ray machine.
The supporting wheel supporting and displacing mechanism is used for supporting and driving a part to be detected to move, and mainly comprises a horizontal driving part 5 used for driving the part to be detected to move along the length direction of the base 3 and a rotary driving part 6 used for driving the part to be detected (mainly referring to a cylindrical entity to detect the part to be detected) to rotate in a plane vertical to the length direction of the base 3, wherein the rotary driving part 6 is connected above the horizontal driving part 5, the rotary driving part 6 simultaneously supports the part to be detected through an air passage, and the part to be detected is supported between the ray machine 1 and the digital imaging flat panel detector 2.
Base 3 is equipped with the slide rail 7 of two parallels, horizontal drive portion 5 then have with slide rail 7 complex spout 51, still including being used for driving self along the horizontal drive motor 52 of the length direction removal of slide rail 7, horizontal drive motor 52 can connect the structure of drive wheel class, drive horizontal drive portion 5 along the length direction motion of base 3 when the relative base 3 of drive wheel rotates, and then drive and wait to detect the part and progressively pass through ray machine 1, thereby the holistic detection of detection part is treated in the completion, need not to detect the part through manual movement, the intensity of labour who detects has been reduced, and the detection efficiency is improved.
The scheme that the horizontal driving motor 52 drives the horizontal driving part 5 to move can also be realized by the following modes: as shown in fig. 2 and 3, the base 3 is further provided with a rack 8 parallel to the slide rail 7, a gear 53 engaged with the rack 8 is connected to a rotating shaft of the horizontal driving motor 52, and the rack 8 is engaged with the gear 53 to drive the horizontal driving part 5 to move along the length direction of the base 3. The rack 8 can be arranged at the outer side of the two slide rails 7, the horizontal driving motor 52 is arranged above the slide rail 7 at one side, the rotating shaft of the horizontal driving motor 52 is connected with two gears 53 through a direction changing mechanism and a connecting rod, and the two gears 53 are respectively meshed with the two racks 8.
The rotary driving part 6 is fixed above the horizontal driving part 5 through a support, and when the horizontal driving part 5 drives the part to be detected to move along the length direction of the base 3, the rotary driving part 6 drives the part to be detected to rotate in a plane vertical to the length direction of the base 3. The structure of the rotation driving part 6 can refer to fig. 2 to 5, the rotation driving part 6 comprises a driving riding wheel 61 and a driven riding wheel 62 which are respectively arranged at two sides of the base 3 in the width direction, the driving riding wheel 61 and the driven riding wheel 62 are respectively fixed above the two slide rails 7 through a horizontal driving part 5 and a bracket, and the driving riding wheel 61 is connected with a rotation driving motor 63; in order to ensure the balance of the supporting wheel supporting and displacing mechanism on the slide rail 7, the driving supporting wheel 61 and the rotary driving motor 63 are arranged above the slide rail 7 far away from one side of the horizontal driving motor 52, and the rotary driving motor 63 can be connected with the driving supporting wheel 61 through a worm gear speed reducer, a coupler and a turning wheel, so that the installation position of the rotary driving motor 63 can be conveniently adjusted according to actual needs.
The driving riding wheel 61 and the driven riding wheel 62 jointly complete supporting of the component to be detected, the component to be detected is supported between the ray machine 1 and the digital imaging flat panel detector 2, the cylindrical solid component to be detected is driven to rotate through rotation of the driving riding wheel 61, in order to guarantee supporting of the component to be detected of the cylindrical solid, at least two groups of horizontal driving portions 5 and rotation driving portions 6 are arranged in the length direction of the sliding rail 7 at certain and adjustable intervals; specifically, a connecting rod can be arranged between the two horizontal driving parts 5 to connect the two horizontal driving parts, and the length of the connecting rod is adjusted to realize that the distance between the horizontal driving parts 5 is adjustable.
The rotary driving part 6 further includes an adjusting part 64 for adjusting the distance between the driving idler 61 and the driven idler 62, the structure of the adjusting part 64 can refer to fig. 3 and 4, the adjusting part 64 is fixed on an adjusting rail 641 above the horizontal driving part 5 and extending along the width direction of the base 3 through a bracket, an adjusting platform 642 is arranged on the adjusting rail 641, and the adjusting platform 642 is provided with an adjusting groove matched with the adjusting rail 641 so that the adjusting platform 642 can move along the adjusting rail 641. The rotary driving motor 63 and the driving riding wheel 61 are arranged above the adjusting platform 642, the adjusting rail 641 is provided with a thread hole 643 penetrating through the length direction of the adjusting rail, a screw rod 644 is arranged in the thread hole 643, the screw rod 644 linearly moves along the thread hole 643 through rotation, the adjusting rail further comprises a servo motor 645 driving the screw rod 644 to rotate, a speed reducer is arranged between the screw rod 644 and the servo motor 645, and the servo motor 645 is connected to the adjusting platform 642. The screw rod 644 is driven by the servo motor 645, the screw rod 644 and the screw hole 643 convert the rotary motion into the linear motion, and then the adjusting platform is driven to move along the adjusting rail 641, so that the adjustable distance between the driving riding wheel 61 and the driven riding wheel 62 is realized, and cylindrical solid parts to be detected with different diameters can be supported conveniently.
The utility model provides a another preferred embodiment, horizontal cylindrical entity detecting system is still including being used for driving digital imaging flat panel detector 2 and being vertical lift motion's lift platform 4 for base 3, through can supplying lift platform to adjust the position on the direction of height of digital imaging flat panel detector 2, is convenient for adjust the formation of image focus, avoids digital imaging flat panel detector 2 and waits to detect the work piece bump simultaneously. Referring to fig. 6, the controllable elevating support platform includes a flat frame 41 for supporting the digital imaging flat panel detector 2, a worm and gear lifter 42 connected below the flat frame 41, and an elevating driving motor 43 for driving the worm and gear lifter 42.
The sliding rail 7 and the adjusting rail 641 in the above embodiments preferably adopt dovetail-shaped rails, and the sliding groove 51 and the adjusting groove have shapes matched with the sliding rail 7 and the adjusting rail 641, respectively, so as to ensure the stability of operation. The horizontal driving motor 52, the rotary driving motor 63, the lifting driving motor 43 and the servo motor 645 are all preferably explosion-proof motors, and the plurality of motors are controlled by a computer to run in a coordinated manner, so that the running stability, safety and reliability of the horizontal cylindrical entity detection system are ensured.
It should be noted that the core of the present invention lies in that the driving is to be detected the component movement riding wheel support deflection mechanism and the ray machine 1 and the digital imaging flat panel detector 2 are combined to complete the automatic detection of the component to be detected, as for the conventional technical means which belongs to the technical personnel in the field by the driving of computer software and the control of the coordination operation of multiple motors, the description is not expanded here.
The utility model provides a horizontal cylindrical entity detecting system supports the displacement mechanism through the riding wheel and drives to wait to detect the part and move, and cooperation ray machine 1 and digital imaging flat panel detector 2 treat that the detection part carries out the entity and detect, have reduced and have detected intensity of labour, are showing and have improved detection efficiency, can satisfy the demand of trade productivity.
It is right above the utility model provides a horizontal cylindrical entity detecting system has carried out the detailed introduction. The principles and embodiments of the present invention have been explained herein using specific examples, and the above descriptions of the embodiments are only used to help understand the method and its core ideas of the present invention. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.
Claims (10)
1. The horizontal cylindrical entity detection system is characterized by comprising a ray machine (1), a digital imaging flat panel detector (2) and a base (3) for fixing the ray machine (1) and the digital imaging flat panel detector (2), wherein the digital imaging flat panel detector (2) is arranged below the ray machine (1) to receive rays which come from the ray machine (1) and penetrate through a component to be detected; the device also comprises a supporting wheel supporting and shifting mechanism which is arranged on the upper end surface of the base (3) and is used for supporting and driving the part to be detected to move.
2. The horizontal cylindrical entity detecting system according to claim 1, wherein the supporting roller supporting and displacing mechanism comprises a horizontal driving portion (5) for driving the component to be detected to move along the length direction of the base (3) and a rotary driving portion (6) for supporting and driving the component to be detected to rotate in a plane perpendicular to the length direction of the base (3), and the rotary driving portion (6) is fixedly connected above the horizontal driving portion (5).
3. The horizontal cylindrical entity detection system according to claim 2, further comprising a lifting platform (4) fixed to the base (3) and configured to drive the digital imaging flat panel detector (2) to perform vertical lifting motion.
4. The horizontal cylindrical entity detecting system according to claim 3, wherein the lifting platform (4) comprises a flat frame (41) for supporting the digital imaging detector, a worm and gear lifter (42) arranged below the flat frame (41), and a lifting driving motor (43) for driving the worm and gear lifter (42) to operate.
5. The horizontal cylindrical entity detecting system according to claim 4, wherein the upper end surface of the base (3) is provided with a slide rail (7) extending along the length direction of the base (3), and the horizontal driving part (5) is provided with a slide groove (51) matched with the slide rail (7) and a horizontal driving motor (52) for driving the horizontal driving part (5) to move.
6. The horizontal cylindrical entity detecting system according to claim 5, wherein the upper end surface of the base (3) is further provided with a rack (8) parallel to the sliding rail (7), and the horizontal driving motor (52) is connected with a gear (53) matched with the rack (8).
7. The horizontal cylindrical entity detecting system according to claim 6, wherein the rotary driving part (6) comprises a driving idler (61) and a driven idler (62) which are respectively arranged at two sides of the base (3) in the width direction, and the driving idler (61) is connected with a rotary driving motor (63); the device also comprises an adjusting part (64) used for adjusting the distance between the driving idler (61) and the driven idler (62).
8. The horizontal cylindrical entity detecting system according to claim 7, wherein the adjusting portion (64) comprises an adjusting rail (641) provided along a width direction of the base (3) and an adjusting platform (642) slidable along the adjusting rail (641);
the rotary driving motor (63) and the driving riding wheel (61) are fixedly connected above the adjusting platform (642), the adjusting rail (641) is provided with a thread hole (643) penetrating through the adjusting rail in the length direction, the rotary driving motor further comprises a screw rod (644) penetrating through the thread hole (643) and a servo motor (645) driving the screw rod (644) to rotate in the thread hole (643), and the servo motor (645) is connected with the adjusting platform (642).
9. The horizontal cylindrical entity detection system of claim 8, wherein the sliding rail (7) and the adjustment rail (641) are each dovetailed.
10. The horizontal cylindrical entity detection system of claim 9, wherein the horizontal drive motor (52), the rotary drive motor (63), the elevation drive motor (43), and the servo motor (645) are explosion proof motors.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920734621.0U CN209878628U (en) | 2019-05-21 | 2019-05-21 | Horizontal cylindrical entity detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920734621.0U CN209878628U (en) | 2019-05-21 | 2019-05-21 | Horizontal cylindrical entity detecting system |
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| CN209878628U true CN209878628U (en) | 2019-12-31 |
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| CN201920734621.0U Active CN209878628U (en) | 2019-05-21 | 2019-05-21 | Horizontal cylindrical entity detecting system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110702713A (en) * | 2019-10-21 | 2020-01-17 | 国营芜湖机械厂 | Airplane rudder ray detection automatic system |
| CN111398319A (en) * | 2020-04-25 | 2020-07-10 | 南京肯纳检测技术有限公司 | High-efficiency X-ray nondestructive detector |
| CN111982950A (en) * | 2020-08-25 | 2020-11-24 | 大冶市探伤机有限责任公司 | Self-adaptive pipeline X-ray flaw detector |
| CN112881436A (en) * | 2021-01-08 | 2021-06-01 | 中广核工程有限公司 | Nondestructive testing device and method for special-shaped small-diameter pipe of nuclear power station |
| CN114216918A (en) * | 2021-12-01 | 2022-03-22 | 淄博市特种设备检验研究院 | Nondestructive testing device for pressure container based on ray detection technology |
-
2019
- 2019-05-21 CN CN201920734621.0U patent/CN209878628U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110702713A (en) * | 2019-10-21 | 2020-01-17 | 国营芜湖机械厂 | Airplane rudder ray detection automatic system |
| CN110702713B (en) * | 2019-10-21 | 2022-07-01 | 国营芜湖机械厂 | Airplane rudder ray detection automatic system |
| CN111398319A (en) * | 2020-04-25 | 2020-07-10 | 南京肯纳检测技术有限公司 | High-efficiency X-ray nondestructive detector |
| CN111982950A (en) * | 2020-08-25 | 2020-11-24 | 大冶市探伤机有限责任公司 | Self-adaptive pipeline X-ray flaw detector |
| CN112881436A (en) * | 2021-01-08 | 2021-06-01 | 中广核工程有限公司 | Nondestructive testing device and method for special-shaped small-diameter pipe of nuclear power station |
| CN114216918A (en) * | 2021-12-01 | 2022-03-22 | 淄博市特种设备检验研究院 | Nondestructive testing device for pressure container based on ray detection technology |
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