CN218262442U - Automatic plate filling device - Google Patents
Automatic plate filling device Download PDFInfo
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- CN218262442U CN218262442U CN202222174337.7U CN202222174337U CN218262442U CN 218262442 U CN218262442 U CN 218262442U CN 202222174337 U CN202222174337 U CN 202222174337U CN 218262442 U CN218262442 U CN 218262442U
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- culture dish
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- filling
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Abstract
The utility model relates to an automatic filling device of plate, include the operation panel and install the outer container cover on the operation panel the outer container cover on be provided with the guard gate, ultraviolet fluorescent tube and illumination fluorescent tube are installed to the upper portion of this outer container cover the operation panel on set gradually empty ware district, transmission filling district and finished product district, install the culture dish in this empty ware district and place the unit, transmission filling district installs transmission filling unit, finished product district install the finished product and place the unit, this transmission filling unit is located the culture dish place the unit and the finished product place between the unit, and this transmission filling unit, culture dish place the unit and the finished product place the unit and all insert the control box. The utility model has the advantages that: the mode of automatically rotating and sending out the plate and collecting the plate in the closed space is adopted, and the problems of the prior art in producing small-batch plates are effectively solved. Realize batch, automatic, aseptic filling of small batch culture dishes.
Description
Technical Field
The utility model relates to an automatic filling device of plate belongs to the filling field.
Background
In the field of culture medium plate production, the trend of implementing customized service is a great trend, in the culture medium plate production process, orders of some customers are frequently encountered and customized according to the requirements of the customers, the number of the customized orders is not large, the minimum number is even dozens of plates, and under the condition, if a large-scale production line is used, the production is really wasted and the operation is inconvenient; if the production is carried out by manual pouring, the efficiency is low, the uniformity of the product cannot be ensured, and the risk of pollution is also caused.
Sometimes, in the face of a customer order with only twenty plates, because the production quantity is too small to perform machine scale production, the order can only be made by manual dumping, and based on the above description, the existing method has the disadvantages: 1. mass production lines cannot be used, and manual filling can be realized only; 2. Low efficiency, non-uniformity and easy pollution.
SUMMERY OF THE UTILITY MODEL
For overcoming the defects of the prior art, the utility model provides an automatic filling device of plate, the technical scheme of the utility model is that:
the utility model provides an automatic filling device of plate, includes the operation panel and installs the outer container cover on the operation panel the outer container cover on be provided with the guard gate, ultraviolet fluorescent tube and illumination fluorescent tube are installed to the upper portion of this outer container cover the operation panel on set gradually empty ware district, transmission filling district and finished product district, install the culture dish in this empty ware district and place the unit, the transmission filling unit is installed in the transmission filling district, the finished product district install the finished product and place the unit, this transmission filling unit is located the culture dish place unit and the finished product place between the unit, and this transmission filling unit, culture dish place unit and finished product place the unit and all insert the control box.
The culture dish placing unit comprises a front rotating base and a front culture dish placing frame, and the front rotating base is driven by a cam divider; a plurality of front culture dish placing frames are uniformly arranged on the front rotating base along the circumferential direction of the front rotating base; preceding rotating base's lower part installs the plastics cushion between two adjacent preceding culture dish racks, installs two metal gaskets in the bottom symmetry of each plastics cushion, and in one of them metal gasket extended to a preceding culture dish rack, in another metal gasket extended to another preceding culture dish rack, two preceding culture dish racks adjacent setting.
The culture dish push plate is arranged on the operating platform at the lower part of the front rotating base and is pushed by a push plate push-pull air cylinder, the push plate push-pull air cylinder is arranged on a lifting plate, and the lifting plate is driven by a push plate lifting air cylinder arranged on the operating platform.
The transmission filling unit comprises stainless steel plates, strip-shaped plastic blocks, an empty vessel inductor and a filling head, wherein the two stainless steel plates are arranged oppositely, and a sliding space for the culture vessel to pass through is formed between the two stainless steel plates; the bottom of each stainless steel plate is provided with a folded edge extending towards the sliding direction, the upper edge of each stainless steel plate is provided with a strip-shaped plastic block through a screw, and the strip-shaped plastic blocks and the stainless steel plates are arranged in a step shape; and an empty vessel inductor and a filling head are arranged at the sliding space, and the empty vessel inductor and the filling head are connected into the control box.
The upper part of the strip-shaped plastic block is provided with a plastic plate, the inner side of the plastic plate extends towards the direction of the sliding space, and a sliding groove for sliding the dish cover is formed between the plastic plate and the stainless steel plate.
The finished product placing unit comprises a rear rotating base and a rear culture dish placing frame, and the rear rotating base is driven by a cam divider; a plurality of rear culture dish placing frames are uniformly arranged on the rear rotating base along the circumferential direction of the rear rotating base; a buckle is arranged on the rear culture dish placing frame; a top plate is arranged on the operation table plate at the lower part of the rear rotating base and is driven by a top plate lifting cylinder arranged on the operation table, and a finished product sensor is arranged in the finished product area and is connected to the control box.
The front culture dish placing frame and the rear culture dish placing frame are identical in structure and respectively comprise an upright post, an upper plastic ring and a lower plastic ring, wherein four upright posts are arranged along an arc direction to form a space for placing a culture dish, the upper plastic rings are arranged at the tops of the four upright posts, the lower plastic rings are arranged at the bottoms of the four upright posts, and the space for placing the culture dish is opened outwards; two buckles which turn upwards are symmetrically arranged on the lower plastic ring of the rear culture dish placing rack.
The lower plastic ring is provided with a hinged seat, each buckle is hinged on the hinged seat, the inner end of each buckle forms a support end, the support end extends to the inside of the lower plastic ring to support the culture dish, and the outer end of each buckle forms a free end; the weight of the support end is greater than the weight of the free end.
The utility model has the advantages that: the mode of automatically rotating and sending out the plate and collecting the plate in the closed space is adopted, and the problems of the prior art in producing small-batch plates are effectively solved. Realize the batch, automatic and aseptic filling of the small batch culture dishes.
Drawings
Fig. 1 is a schematic view of the main structure of the present invention.
Fig. 2 is a front view of fig. 1.
Fig. 3 is a top view of fig. 1.
Fig. 4 is a side view of fig. 1.
Detailed Description
The invention will be further described with reference to specific embodiments, the advantages and features of the invention will become more apparent as the description proceeds. These examples are merely illustrative and do not limit the scope of the invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications are intended to be included within the scope of the invention.
Referring to fig. 1 to 4, the utility model relates to an automatic filling device of plate, including operation panel 1 and install outer housing 2 on operation panel 1 outer housing 2 on be provided with the guard gate (four directions all are provided with the guard gate, conveniently open), ultraviolet fluorescent tube 4 and illumination fluorescent tube 3 are installed on the upper portion of this outer housing 2 operation panel 1 on set gradually empty ware district 5, transmission filling district 6 and finished product district 7, install the culture dish in this empty ware district 5 and place the unit, transmission filling unit is installed in transmission filling district 6, finished product district install the finished product and place unit 7, this transmission filling unit is located culture dish place between unit and the finished product place the unit, and this transmission filling unit, culture dish place the unit and the finished product place the unit and all insert the control box.
The culture dish placing unit comprises a front rotating base 14 and a front culture dish placing frame 10, wherein the front rotating base 14 is driven by a cam divider; a plurality of front culture dish placing frames 10 are uniformly arranged on the front rotating base 14 along the circumferential direction of the front rotating base 14; the lower part of the front rotating base 14 is provided with a plastic cushion block 13 between two adjacent front culture dish placing frames 10, two metal gaskets 22 are symmetrically arranged at the bottom of each plastic cushion block 13, one metal gasket 22 extends into one front culture dish placing frame 10, the other metal gasket 22 extends into the other front culture dish placing frame 10, and the two front culture dish placing frames 10 are arranged adjacently.
A culture dish push plate 16 is provided on the operation table 1 under the front rotary base 14, the culture dish push plate 16 is pushed by a push plate push-pull cylinder, which is installed on a lift plate driven by a push plate lift cylinder installed on the operation table. The push plate is driven to move forwards by the push plate push-pull air cylinder to push out the culture dish at the bottommost layer, then the culture dish is driven to descend by the push plate lifting air cylinder to be separated from the flat dish, and a working cycle is formed under the alternate action of the two push plate push-pull air cylinders and the push plate lifting air cylinder. This is repeated, and the empty petri dishes are pushed out in sequence.
The transmission filling unit comprises stainless steel plates 20, strip-shaped plastic blocks, an empty dish inductor 19 and a filling head 21, wherein the two stainless steel plates 20 are oppositely arranged, and a sliding space for passing a culture dish is formed between the two stainless steel plates; the bottom of each stainless steel plate 20 is provided with a folded edge extending towards the sliding direction, the upper edge of each stainless steel plate is provided with a strip-shaped plastic block through screws, and the strip-shaped plastic blocks and the stainless steel plates 20 are arranged in a step shape; at the sliding space there are mounted a empty dish sensor 19 and a filling head 21, which empty dish sensor 19 and filling head 21 are connected to said control box.
The upper part of the strip-shaped plastic block is provided with a plastic plate, the inner side of the plastic plate extends towards the direction of the sliding space, and a sliding groove for sliding the dish cover is formed between the plastic plate and the stainless steel plate 20.
The finished product placing unit comprises a rear rotating base 15 and a rear culture dish placing frame 11, and the rear rotating base 15 is driven by a cam divider; a plurality of rear culture dish placing frames 11 are uniformly arranged on the rear rotating base 15 along the circumferential direction of the rear rotating base 15; a buckle 24 is arranged on the rear culture dish placing frame 11, a top plate 17 is arranged on the operation table plate at the lower part of the rear rotating base 15, the top plate is driven by a top plate lifting cylinder arranged on the operation table 1, a finished product sensor 18 is arranged in the finished product area, and the finished product sensor 18 is connected into the control box.
After the finished product inductor sensed that the plate got into, roof lift cylinder promoted the roof and rises, and the plate on the roof is by jack-up, upwards lifts the buckle, and inside the plate got into the plate rack, then the buckle overturned downwards and falls back to the level, and the roof falls to original position, and the plate then is kept off in the plate rack region by the card, so circulate, pile up the automatic pile of the plate that the filling is good in the plate rack.
The front culture dish placing frame and the rear culture dish placing frame are identical in structure and respectively comprise stand columns 9, upper plastic rings 8 and lower plastic rings 12, wherein the four stand columns 9 are arranged along an arc direction to form a culture dish placing space in a surrounding manner, the upper plastic rings 8 are arranged at the tops of the four stand columns 9, the lower plastic rings 12 are arranged at the bottoms of the four stand columns 9, and the culture dish placing space is opened outwards; two buckles 24 which can be turned upwards are symmetrically arranged on the lower plastic ring 12 of the rear culture dish placing rack.
The lower plastic ring 12 is provided with a hinged seat, each buckle is hinged on the hinged seat, the inner end of the buckle 24 forms a support end which extends to the inside of the lower plastic ring to support the culture dish (the support of the culture dish is completed by the buckles arranged in pairs), and the outer end of the buckle forms a free end; the weight of the supporting end is greater than that of the free end, so that when the top plate falls, the buckle is restored to an original state by means of the gravity of the buckle, and free lifting and falling of the buckle are achieved.
The utility model discloses a theory of operation is:
the front rotating base is fixed on the operating platform through a stainless steel connecting shaft and can rotate clockwise or anticlockwise under the control of the cam divider; the diameters of the upper plastic ring and the lower plastic ring are equal and are matched with the outer diameter of the culture dish, the positions of the fixed through holes on the plastic rings are consistent, the space surrounded by the four upright posts is ensured to be consistent up and down, and the stacked culture dishes can be freely taken and placed in the upright post space; each culture dish placing rack can be used for placing a certain number of empty plates (currently, 40 plates/stack) in the rack; the thickness of the plastic cushion block between every two lower plastic rings is just equal to that of an empty plate, two sides of the plastic cushion block are overlapped with the outer edge of the adjacent lower plastic ring, the middle of the plastic cushion block is fixed with the base through screws, and the distance between the plastic cushion blocks is larger than the diameter of the plate, so that the plate can be taken out from the lower part outwards. The bottom of each cushion block is provided with a metal gasket, and two sides of each metal gasket are wider than those of the plastic cushion blocks and extend to the direction of the center of the lower plastic ring; therefore, the two sides of each bottom plastic ring are respectively provided with a metal gasket which can support empty culture dishes which are piled up.
On the operation panel of rotating base below, set up the culture dish push pedal, the push pedal is promoted by the cylinder, and forward movement pushes out the culture dish of bottom, then descends, breaks away from the plate, retreats again and rises to the original position, forms a duty cycle. This is repeated, and the empty petri dishes are pushed out in sequence.
And when the whole set of empty plates is pushed out, the empty plates enter a conveying filling area. The length of the sliding space of the conveying and filling area is equal to 2 times of the diameter of the plate, namely, two sets of plates can be placed in the sliding space in a working state.
After the pushed set of empty plates enters the conveying and filling area, the upper cover is just lapped on the sliding chute, and the bottom cover is separated from the upper cover and falls on the bottom of the sliding space; the whole set of separated plates are pushed forward by the plates pushed out later and enter the filling position, the filling position is provided with an empty plate sensor, after the empty plate is sensed to enter, the control box starts the filling head to perform filling, the filling is completed, the newly pushed empty plate pushes the front two plates to move forward, the filled plate is pushed into a finished product area, the plates immediately following the filling are filled again, and the filling is continuously performed by the circulation.
In order to prevent the flat dish cover from overlapping and pressing during the pushing process, a plastic plate is arranged above the strip-shaped plastic block, the edge of the plastic plate protrudes towards the groove, so that the entered flat dish cover is pushed in parallel along the sliding groove, and the overlapping phenomenon does not occur.
The rear rotating base rotates along one direction; the upper surface of the rack is uniformly provided with 10 rear culture dish placing racks on the periphery, the rear culture dish placing racks are fixed on a rotating base through screws, and the stacked culture dishes can be freely taken and placed in the upright post space; each culture dish rack can be used for placing a certain number of empty plates (currently set to be 40/stack); two buckles which can be lifted upwards are symmetrically arranged on the upper part of each lower plastic ring.
And arranging a top plate at the finished product area side of the steel plate groove in the conveying and filling area. The well-filled plate enters the top plate of the finished product area, and the top plate can move up and down under the pushing of the air cylinder. Finished product inductor is established in the roof district, and after having sensed the plate and got into, the lift cylinder promotes the roof and rises, and the plate on the roof is by jack-up, upwards lifts the buckle, gets into inside the plate rack, then the buckle falls back, and the roof falls to primary importance, and the plate then is kept off in the plate rack region by the buckle, and circulation like this piles up the automatic back plate rack that piles up of plate that the filling is good.
After the quantity sensor senses that the plates with the set quantity are piled up, the plates rotate automatically, so that the next plate placing frame enters the upper portion of the top plate, and the whole finished product collecting process is continuously carried out. In the filling process, the ultraviolet lamp can be started in the whole process, so that the sterility and reliability of the product are ensured.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (8)
1. The utility model provides an automatic filling device of plate, includes the operation panel and installs the outer container cover on the operation panel the outer container cover on be provided with the guard gate, ultraviolet fluorescent tube and illumination fluorescent tube are installed to the upper portion of this outer container cover, its characterized in that the operation panel on set gradually empty ware district, transmission filling district and finished product district, install the culture dish in this empty ware district and place the unit, transmission filling unit is installed in the transmission filling district, finished product district install the finished product and place the unit, this transmission filling unit is located the culture dish place the unit and the finished product place between the unit, and this transmission filling unit, culture dish place the unit and the finished product place the unit and all insert the control box.
2. The automatic plate filling device according to claim 1, wherein the plate placing unit comprises a front rotating base and a front plate placing frame, the front rotating base is driven by a cam divider; a plurality of front culture dish placing frames are uniformly arranged on the front rotating base along the circumferential direction of the front rotating base; install the plastics cushion between two adjacent preceding culture dish racks in the lower part of preceding rotating base, install two metal gasket at the bottom symmetry of each plastics cushion, in one of them metal gasket extended to a preceding culture dish rack, in another metal gasket extended to another preceding culture dish rack, two preceding culture dish rack adjacent setting.
3. The automatic plate filling device according to claim 2, wherein a plate pushing plate is provided on the operating table under the front rotary base, the plate pushing plate is pushed by a plate pushing and pulling cylinder, and the plate pushing and pulling cylinder is mounted on a lift plate driven by a plate lifting and lowering cylinder mounted on the operating table.
4. The automatic plate filling device according to claim 3, wherein the conveying and filling unit comprises stainless steel plates, strip-shaped plastic blocks, empty plate inductors and filling heads, the two stainless steel plates are arranged oppositely, and a sliding space for the culture plates to pass through is formed between the two stainless steel plates; the bottom of each stainless steel plate is provided with a folded edge extending towards the sliding direction, the upper edge of each stainless steel plate is provided with a strip-shaped plastic block through a screw, and the strip-shaped plastic blocks and the stainless steel plates are arranged in a step shape; and an empty vessel inductor and a filling head are arranged at the sliding space, and the empty vessel inductor and the filling head are connected into the control box.
5. The automatic plate filling device according to claim 4, wherein a plastic plate is mounted on the upper portion of the strip-shaped plastic block, the plastic plate extends toward the sliding space, and a sliding groove for sliding the plate cover is formed between the plastic plate and the stainless steel plate.
6. The automatic plate filling device according to claim 2, wherein the finished product placing unit comprises a rear rotating base and a rear petri dish placing rack, and the rear rotating base is driven by a cam divider; a plurality of rear culture dish placing frames are uniformly arranged on the rear rotating base along the circumferential direction of the rear rotating base; a buckle is arranged on the rear culture dish placing frame; a top plate is arranged on the operation table plate at the lower part of the rear rotating base and is driven by a top plate lifting cylinder arranged on the operation table, and a finished product sensor is arranged in the finished product area and is connected to the control box.
7. The automatic plate filling device according to claim 6, wherein the front plate holder and the rear plate holder have the same structure and comprise upright columns, an upper plastic ring and a lower plastic ring, four upright columns are arranged along an arc direction to form a space for placing a plate, the top parts of the four upright columns are provided with the upper plastic ring, the bottom parts of the four upright columns are provided with the lower plastic ring, and the space for placing the plate is opened outwards; two buckles which turn upwards are symmetrically arranged on the lower plastic ring of the rear culture dish placing rack.
8. An automatic plate filling device according to claim 7, wherein a hinge seat is mounted on the lower plastic ring, each of the clasps is hinged to the hinge seat, an inner end of the clasp forms a support end extending to the inside of the lower plastic ring for supporting the culture plate, and an outer end of the clasp forms a free end; the weight of the support end is greater than the weight of the free end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222174337.7U CN218262442U (en) | 2022-08-18 | 2022-08-18 | Automatic plate filling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222174337.7U CN218262442U (en) | 2022-08-18 | 2022-08-18 | Automatic plate filling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218262442U true CN218262442U (en) | 2023-01-10 |
Family
ID=84774660
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222174337.7U Active CN218262442U (en) | 2022-08-18 | 2022-08-18 | Automatic plate filling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218262442U (en) |
-
2022
- 2022-08-18 CN CN202222174337.7U patent/CN218262442U/en active Active
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