CN218184386U - Bottle is planted domestic fungus culture medium bottle filling machine - Google Patents
Bottle is planted domestic fungus culture medium bottle filling machine Download PDFInfo
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- CN218184386U CN218184386U CN202222273896.3U CN202222273896U CN218184386U CN 218184386 U CN218184386 U CN 218184386U CN 202222273896 U CN202222273896 U CN 202222273896U CN 218184386 U CN218184386 U CN 218184386U
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Abstract
The utility model provides a bottle is planted domestic fungus culture medium bottle filling machine, including frame and a plurality of feed templates that are used for with the blake bottle complex, install the conveyer that is used for blake bottle basket to carry in the frame, it tears a basket mechanism to have set gradually in the frame from conveyer one side to conveyer opposite side, put template mechanism, drop feed mechanism, the material is punched the mechanism and is lifted template mechanism, install the template lower rail group with feed template complex in the frame of conveyer department, fixed mounting has the template pushing mechanism with template lower rail group complex in the frame of tearing between basket mechanism and the template mechanism, install the template guide rail group on the template complex with feed template in the top of frame, it installs the template mechanism with template guide rail group complex in the frame of template mechanism department to lift. This application can plant the domestic fungus culture medium to the bottle and carry out the operation of bottling in batches, and it is efficient to bottle, and the production demand of domestic fungus batch production, automation is planted to the satisfying bottle that can be fine.
Description
Technical Field
The utility model relates to a bottle filling machine, especially a bottle is planted edible mushroom culture medium bottle filling machine.
Background
At present, edible fungus factory cultivation modes mainly include two modes of bottle cultivation edible fungi and bag cultivation edible fungi, the advantages of the bottle cultivation edible fungi relative to the bag cultivation edible fungi are that production efficiency is higher, automation level is higher, manual demand is less, and the edible fungus factory cultivation method is more suitable for large-scale factory production, the automatic assembly line efficiency of the bottle cultivation edible fungi can reach 9000 bottles per hour, in order to match production of the automatic assembly line of the bottle cultivation edible fungi, a bottle filling machine is needed to be arranged for matching, the bottle filling machine is one of main devices in the automatic assembly line of the bottle cultivation edible fungi, the function is to fill the bottle cultivation edible fungi into culture medium culture bottles, although the bottle filling machine is arranged in the prior art, the edible fungus factory cultivation method is low in efficiency, and the factory and automatic production requirements of the bottle cultivation fungi cannot be met.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that to prior art not enough, provide a bottling efficiently, can be fine satisfy the bottle plant domestic fungus batch production, the edible fungus culture medium bottle filling machine is planted to the bottle of automated production demand.
The technical problem to be solved by the utility model is realized through the following technical scheme. The utility model relates to a bottle is planted domestic fungus culture medium bottle filling machine, including frame and a plurality of be used for with the blake bottle complex template of feeding, install the conveyer that is used for blake bottle basket to carry in the frame, it tears basket mechanism open to have set gradually in the frame of conveyer one side to conveyer opposite side from conveyer, put template mechanism, drop feed mechanism, press the material to punch the mechanism and lift template mechanism, install in the frame of conveyer department with the template complex template lower guide rail group that feeds, fixed mounting has in the frame of tearing basket mechanism and putting between the template mechanism and pushes away template mechanism with template lower guide rail group complex, install at the top of frame and feed template complex guide rail group in the template, lift install in the frame of template mechanism department and template guide rail group complex die plate pulling mechanism on the template.
The utility model discloses the technical problem that solve can also further realize through following technical scheme, to above the bottle plant domestic fungus culture medium bottle filling machine, tear a basket mechanism open including two the basket tongs group and be used for the drive to lift a basket power device that tears open that basket tongs group reciprocated, lift a basket tongs group including tongs group, tongs group through sharp optical axis and bearing group install in the frame, still install the leading wheel in tongs group, install in the frame with leading wheel complex direction frid.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above the bottle plant domestic fungus culture medium bottle filling machine, tear a basket power device open and be gear motor, gear motor passes through slider-crank mechanism and is connected with tongs group transmission.
The utility model aims to solve the technical problem can also be through following technical scheme further realize, to above the bottle plant domestic fungus culture medium bottle filling machine, put template mechanism and lift template mechanism and all include template tongs group and be used for driving template tongs group lifting template power device who reciprocates, template tongs group is including the tongs, and the tongs passes through sharp optical axis and bearing group installs in the frame, still installs the locating wheel on the tongs, installs in the frame with the locating wheel complex locating plate that opens and shuts, still installs the spring between tongs and frame.
The utility model discloses the technical problem that solve can also further realize through following technical scheme, to above the bottle plant domestic fungus culture medium bottle filling machine, lift template power device and be gear motor, gear motor passes through slider-crank mechanism and is organized the transmission with the template tongs and be connected.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above the bottle plant domestic fungus culture medium bottle filling machine, drop feed mechanism is provided with 2, and every drop feed mechanism is provided with a plurality of discharge pipeline of taking out the unloading valve including all being used for the feed bin of splendid attire culture medium in the bottom of feed bin.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above the bottle plant domestic fungus culture medium bottle filling machine, fixed mounting has the pressure material power device that is used for the drive to press material mechanism of punching and reciprocates in the frame, presses the material mechanism of punching including punching the brill and be used for the drive to punch and bore pivoted power device that punches.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above the bottle plant domestic fungus culture medium bottle filling machine, press material power device and punch power device and be gear motor, press material power device to pass through slider-crank mechanism and press the material transmission of punching the mechanism to be connected, punch power device and pass through the gear box and bore the transmission with punching and be connected.
The utility model discloses the technical problem that solve can also further realize through following technical scheme, to above the bottle plant domestic fungus culture medium bottle filling machine, push away template mechanism and die plate mechanism and be the cylinder, have and feed template complex push-and-pull plate at the equal fixed mounting of tailpiece of the piston rod of cylinder.
The utility model discloses the technical problem that solve can also further realize through following technical scheme, to above the bottle plant domestic fungus culture medium bottle filling machine, be provided with a plurality of charging openings on the template of feeding, still be provided with on the template of feeding of charging opening one end with blake bottle bottleneck complex charging chute.
Compared with the prior art, the utility model discloses a basket mechanism is torn open in the setting, template placing mechanism, drop feed mechanism, pressure material punch the mechanism and lift template mechanism, can tear the basket open, put template, blowing, press the material to punch, lift the template operation to realize that the bottle plants the domestic fungus culture medium and carry out batch bottling operation, bottling efficiently, can be fine satisfy the bottle and plant domestic fungus batch production demand, automatic.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the basket detaching mechanism of the present invention;
fig. 3 is a schematic structural view of a basket lifting gripper set of the present invention;
fig. 4 is a schematic structural view of the template placing mechanism and the template lifting mechanism of the present invention;
fig. 5 is a schematic structural view of the template gripper set of the present invention;
fig. 6 is a schematic structural view of the charging template of the present invention;
fig. 7 is a structural side view of the charging template of the present invention;
fig. 8 is a schematic structural view of the material pressing and punching mechanism of the present invention.
Detailed Description
To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the attached drawings of the present invention are combined to clearly and completely describe the technical solution in the embodiments of the present invention, and obviously, the described embodiments are part of the embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 8, a bottle cultivation edible fungus culture medium bottling machine comprises a frame and a plurality of charging templates 4 matched with culture bottles, wherein the charging templates 4 are buckled on the culture bottles on a bottle basket to facilitate the bottling operation of the culture bottles, preferably, a plurality of charging openings 41 are formed in the charging templates 4, and a charging groove matched with the openings of the culture bottles is further formed in the charging templates 4 at one ends of the charging openings 41;
a conveyor for conveying culture bottle baskets is arranged on a rack, a basket disassembling mechanism 1, a template placing mechanism 3, a material placing mechanism 5, a material pressing and punching mechanism 7 and a template lifting mechanism 10 are sequentially arranged on the rack from one side of the conveyor to the other side of the conveyor, and the basket disassembling mechanism 1 is used for disassembling the multilayer bottle baskets so as to conveniently bottle culture bottles on the bottle baskets; the template placing mechanism 3 is used for buckling the loading template 4 on the culture flask, so that the subsequent operations of material feeding, material pressing and punching are facilitated; the discharging mechanism 5 is used for placing the culture medium into a culture bottle to realize bottling operation; the pressing and punching mechanism 7 is used for pressing and punching the culture medium in the culture bottle so as to facilitate the subsequent planting of the edible fungi; the template lifting mechanism 10 is used for lifting away and separating the charging template 4 on the culture bottle, so that the culture bottle can conveniently enter the subsequent working procedures;
a lower template guide rail group 9 matched with the loading template 4 is arranged on the rack at the conveyor, a template pushing mechanism 2 matched with the lower template guide rail group 9 is fixedly arranged on the rack between the basket dismantling mechanism 1 and the template placing mechanism 3, and the template pushing mechanism 2 is matched with the lower template guide rail group 9 and is used for realizing that the loading template 4 and the bottle basket move from the template placing mechanism 3 to the template lifting mechanism 10; the top of the rack is provided with a template upper guide rail group 8 matched with the feeding template 4, the rack at the template lifting mechanism 10 is provided with a template pulling mechanism 6 matched with the template upper guide rail group 8, the template pulling mechanism 6 is matched with the upper guide rail and is used for realizing the movement of the feeding template 4 from the template pulling mechanism 6 to the template placing mechanism 3, so that the circular reciprocating movement of the feeding template 4 is realized to match the bottling operation of the culture bottles;
preferably, the template pushing mechanism 2 and the template pulling mechanism 6 are both cylinders, and the piston rod ends of the cylinders are both fixedly provided with pushing and pulling plates matched with the loading template 4, so that the loading template 4 can be pushed and pulled conveniently;
specifically, the basket disassembling mechanism 1 comprises a basket lifting gripper group and a basket disassembling power device for driving the basket lifting gripper group to move up and down, the basket lifting gripper group comprises a gripper group 22-3, the gripper group 22-3 is installed on a rack through a linear optical axis and a bearing group 22-2, a guide wheel 22-1 is further installed on the gripper group 22-3, and a guide groove plate 23 matched with the guide wheel is installed on the rack; preferably, the basket dismounting power device is a speed reducing motor 24, and the speed reducing motor 24 is in transmission connection with the gripper group through a crank-slider mechanism 21; the speed reduction motor 24 drives the crank-slider mechanism 21 to push the basket lifting gripper group to move up and down, the guide wheels are arranged in the guide groove plates 23 and drive the gripper group to slide left and right under the action of the linear optical axis and the bearing group 22-2 along the curved grooves on the guide groove plates 23, so that the gripper group is opened towards two sides when being arranged below a bottommost bottle basket, is not in contact with the bottle basket, is tightened when being lifted to a second layer of bottle basket, is in contact with the edge of the bottle basket, lifts the bottle basket from the second layer, is separated from the bottommost bottle basket, is conveyed away from the bottommost bottle basket, is descended to place the second layer and above bottle baskets on the rack, continues descending for one section, and is opened towards two sides to wait for the next action;
the template placing mechanism 3 and the template lifting mechanism 10 both comprise template gripper groups and template lifting power devices for driving the template gripper groups to move up and down, each template gripper group comprises a gripper 33-1, the gripper 33-1 is installed on the rack through a linear optical axis and a bearing group 33-2, positioning wheels 33-4 are further installed on the gripper 33-1, opening and closing positioning plates 32 matched with the positioning wheels 33-4 are installed on the rack, and springs 33-3 are further installed between the grippers and the rack; preferably, the template lifting power device is a speed reducing motor 34, and the speed reducing motor 34 is in transmission connection with the template gripper group through a crank-slider mechanism 31; the speed reducer drives the crank slider mechanism 31 to push the template gripper group to move up and down, the positioning wheel 33-4 is opened left and right under the action of the opening and closing positioning plate 32, the linear optical axis and the bearing group 33-2 and is reset and tightened left and right under the action of the spring 33-3, so that when the loading template 4 is placed, the template gripper group is tightened, the loading template 4 is lifted, the loading template 4 is placed below and buckled on the bottle frame, the template gripper group is opened left and right and is not contacted with the loading template 4 to ascend, and the template gripper group is tightened again after the loading template 4 is avoided; when the material loading template 4 is lifted, the template gripper group is tightened, the template gripper group descends after the material loading template 4 is lifted to the upper side, and the template gripper group opens at a position above the material loading template 4 when descending, and is tightened after the material loading template 4 is avoided and reaches the lower side of the material loading template 4; the opening and tightening action positions of the whole template gripper group are ensured by the positions of the curve grooves on the opening and closing positioning plate 32;
discharging mechanism 5 is provided with 2, and every discharging mechanism 5 all is provided with a plurality of discharge pipes of taking the discharge valve including the feed bin that is used for splendid attire culture medium in the bottom of feed bin. 2 storage bins are arranged, so that primary and secondary culture medium discharging is convenient for culture bottles, and the bottling quality of the culture medium is ensured;
a pressing power device 71 for driving the pressing and punching mechanism 7 to move up and down is fixedly arranged on the frame, and the pressing and punching mechanism 7 comprises a punching drill 73-3 and a punching power device 73-1 for driving the punching drill to rotate; the material pressing power device 71 and the punching power device are both speed reducing motors, the material pressing power device 71 is in transmission connection with the material pressing and punching mechanism 7 through a slider-crank mechanism 72, the punching drill 73-3 is installed on the punching power device 73-1 through a bearing and a bearing seat 73, and the punching power device 73-1 is in transmission connection with the punching drill 73-3 through a gear box 73-2, so that the punching drill 73-3 is driven to rotate conveniently; the material pressing power device 71 drives the slider-crank mechanism 72 to drive the material pressing and punching mechanism 7 to lift up and down, so that the culture medium in the culture bottle on the bottle basket can be descended for material pressing and punching.
When in use, a plurality of layers (generally six layers) of stacked bottle frames filled with culture bottles are conveyed to the position of the basket detaching mechanism 1 by a conveyor, and the bottle frames are detached into frames by the basket detaching mechanism 1 and conveyed to the position of a template placing position of equipment; the template placing mechanism 3 is used for placing a loading template 4, the loading template 4 is just buckled on the mouth of the culture bottle on the bottle frame, and the lower guide rail group is used for supporting the loading template 4;
after the charging template 4 is buckled, the template pushing mechanism 2 pushes the charging template 4 to drive the bottle frame to move forwards to a primary charging position, and a storage bin supplies materials to perform primary charging; simultaneously, a new bottle frame is buckled with the charging template 4, the new charging template 4 is pushed by the template pushing mechanism 2 to drive the first charging template 4 to a secondary charging position, and the storage bin supplies materials to perform secondary charging; simultaneously, a new bottle frame is buckled with the charging template 4, the new template is pushed by the template pushing mechanism 2 to extrude the first charging template 4 to a material pressing and punching position, the material in the charging hole is pressed into the culture bottle by the material pressing and punching mechanism 7, and a hole is punched on the culture medium in the culture bottle;
then a new bottle frame is buckled with a charging template 4, the new charging template 4 is pushed by a template pushing mechanism 2 to extrude the first charging template 4 to the template lifting position, the charging template 4 is lifted to the position of a guide rail group 8 on the template by a template lifting mechanism 10, the charging template 4 is pulled into the guide rail group 8 on the template by a template pulling mechanism 6, the charging template 4 on the guide rail group 8 on the template is further pushed to the template placing position, then the charging template 4 is buckled on the new bottle frame by a template placing mechanism 3, the template pushing mechanism 2 continues to push the charging template 4 which is just buckled, and the bottle frame with the charging template 4 lifted is extruded out of the equipment;
the actions are repeated circularly, and the continuous bottling of the bottle cultivation edible fungus culture medium can be realized.
Claims (10)
1. The utility model provides a bottle cultivation domestic fungus culture medium bottle filling machine which characterized in that: the device comprises a frame and a plurality of charging templates matched with culture bottles, wherein a conveyor for conveying culture bottle baskets is arranged on the frame, a basket disassembling mechanism, a template placing mechanism, a material pressing and punching mechanism and a template lifting mechanism are sequentially arranged from one side of the conveyor to the frame on the other side of the conveyor, a template lower guide rail group matched with the charging templates is arranged on the frame at the conveyor, a template pushing mechanism matched with the template lower guide rail group is fixedly arranged on the frame between the basket disassembling mechanism and the template placing mechanism, an template upper guide rail group matched with the charging templates is arranged at the top of the frame, and a template pulling mechanism matched with the template upper guide rail group is arranged on the frame at the template lifting mechanism.
2. The bottling machine for bottle cultivation edible fungus culture medium according to claim 1, wherein: tear a basket mechanism open including two basket tongs group and be used for the drive to lift a basket power device that tears down that basket tongs group reciprocated, lift basket tongs group including the tongs group, the tongs group is organized through sharp optical axis and bearing and is installed in the frame, still installs the leading wheel in the tongs group, installs in the frame with leading wheel complex direction frid.
3. The bottling machine for bottle cultivation edible fungus culture medium according to claim 2, wherein: the basket dismounting power device is a speed reducing motor, and the speed reducing motor is in transmission connection with the gripper group through a crank slider mechanism.
4. The bottling machine for bottle cultivation edible fungus culture medium according to claim 1, wherein: the template placing mechanism and the template lifting mechanism both comprise a template gripper group and a template lifting power device used for driving the template gripper group to move up and down, the template gripper group comprises grippers, the grippers are mounted on the rack through linear optical axes and bearing groups, positioning wheels are further mounted on the grippers, opening and closing positioning plates matched with the positioning wheels are mounted on the rack, and springs are further mounted between the grippers and the rack.
5. The bottling machine for bottle cultivation edible fungus culture medium according to claim 4, wherein: the template lifting power device is a speed reducing motor, and the speed reducing motor is in transmission connection with the template gripper group through a crank sliding block mechanism.
6. The bottling machine for bottle cultivation edible fungus culture medium according to claim 1, wherein: the drop feed mechanism is provided with 2, and every drop feed mechanism all is provided with a plurality of discharge pipes of taking the discharge valve including the feed bin that is used for splendid attire culture medium in the bottom of feed bin.
7. The bottling machine for bottle cultivation edible fungus culture medium according to claim 1, wherein: the pressing and punching mechanism comprises a punching drill and a punching power device used for driving the punching drill to rotate.
8. The bottling machine for edible fungus culture medium for bottle cultivation according to claim 7, wherein: the material pressing power device and the punching power device are both speed reducing motors, the material pressing power device is in transmission connection with the material pressing and punching mechanism through a slider-crank mechanism, and the punching power device is in transmission connection with the punching drill through a gear box.
9. The bottling machine for bottle cultivation edible fungus culture medium according to claim 1, wherein: the die plate pushing mechanism and the die plate pulling mechanism are both cylinders, and push-pull plates matched with the charging die plate are fixedly mounted at the piston rod ends of the cylinders.
10. The bottling machine for bottle cultivation edible fungus culture medium according to claim 1 or 9, wherein: the feeding template is provided with a plurality of feeding ports, and the feeding template at one end of each feeding port is also provided with a feeding groove matched with the mouth of the culture bottle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222273896.3U CN218184386U (en) | 2022-08-29 | 2022-08-29 | Bottle is planted domestic fungus culture medium bottle filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222273896.3U CN218184386U (en) | 2022-08-29 | 2022-08-29 | Bottle is planted domestic fungus culture medium bottle filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218184386U true CN218184386U (en) | 2023-01-03 |
Family
ID=84660462
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222273896.3U Active CN218184386U (en) | 2022-08-29 | 2022-08-29 | Bottle is planted domestic fungus culture medium bottle filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218184386U (en) |
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2022
- 2022-08-29 CN CN202222273896.3U patent/CN218184386U/en active Active
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