CN218167052U - Silver wire preparation automation equipment for source core - Google Patents
Silver wire preparation automation equipment for source core Download PDFInfo
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- CN218167052U CN218167052U CN202222036872.6U CN202222036872U CN218167052U CN 218167052 U CN218167052 U CN 218167052U CN 202222036872 U CN202222036872 U CN 202222036872U CN 218167052 U CN218167052 U CN 218167052U
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Abstract
The utility model discloses a silver silk preparation automation equipment for source core, which comprises a frame, install controlling means in the frame. An injector carrying device and a reaction bottle carrying device are respectively arranged on two sides of the rack, and a silver wire conveying device and a reaction bottle rotating device are arranged on the rack in the middle of the injector carrying device and the reaction bottle carrying device; the control device is connected with the injector conveying device, the reaction bottle conveying device, the silver wire conveying device and the reaction bottle rotating device. The utility model relates to a rationally, realize the integrated design of equipment, reagent liquid feeding, rotatory reaction, washing dry the automation of the whole flow of three process moreover, improved the efficiency of processing, reduced the space that equipment occupy, brought the best benefit for the enterprise.
Description
Technical Field
The utility model relates to a source core preparation equipment field especially relates to a source core prepares automation equipment with silver silk.
Background
The silver wire is contained in the components of the source core, and the quality of the silver wire determines the quality of the source core, so the preparation of the silver wire becomes key.
The preparation of silver-colored silk has contained reagent liquid feeding, rotatory reaction and washing and has dried three processes, and three processes adopt different equipment to most needs manual operation, and inefficiency, the time of needs is very long, has influenced the quality of the silver-colored silk that the preparation was come out, simultaneously, among the manual operation process, the time of waiting between each process is very long, has prolonged the speed of processing more.
In addition, different devices are adopted in the three processes, a large amount of workshop space is occupied, the occupied area is large, and the development of the whole enterprise is not facilitated.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model aims at providing a silver silk preparation automation equipment for source core, reasonable in design realizes the integrated design of equipment to reagent liquid feeding, rotatory reaction, the washing in the preparation process dry the automation of the whole flow of three process, improved the efficiency of processing, reduced the space that equipment occupy, brought the best benefit for the enterprise.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the automatic equipment for preparing the silver wire for the source core comprises a rack, wherein a control device is arranged in the rack; an injector carrying device and a reaction bottle carrying device are respectively arranged on two sides of the rack, and a silver wire conveying device and a reaction bottle rotating device are arranged on the rack in the middle of the injector carrying device and the reaction bottle carrying device; the control device is connected with the injector conveying device, the reaction bottle conveying device, the silver wire conveying device and the reaction bottle rotating device; the injector carrying device comprises an injector transverse moving mechanism arranged on a rack, wherein the injector transverse moving mechanism is assembled with an injector longitudinal moving mechanism, the end part of the inner side of the injector longitudinal moving mechanism is provided with an injector rotating mechanism, the injector rotating mechanism is provided with a pneumatic claw connecting plate, a pneumatic claw is arranged on the pneumatic claw connecting plate, an injector assembly connecting plate is grabbed on the pneumatic claw, and a plurality of groups of injectors are arranged on the injector assembly connecting plate; the reaction bottle carrying device comprises a reaction bottle transverse moving mechanism arranged on a rack, a reaction bottle longitudinal moving mechanism is assembled on the reaction bottle transverse moving mechanism, a reaction bottle rotating mechanism is installed on the inner side of the reaction bottle longitudinal moving mechanism, a grabbing clamp connecting plate is installed on the reaction bottle rotating mechanism, and a grabbing clamp is installed on the grabbing clamp connecting plate; the silver wire conveying device comprises a vibration disc mechanism arranged in the middle of the rack, and a conveying track corresponding to the vibration disc mechanism is arranged on the rack; the reaction bottle rotating device comprises a plurality of rotating mechanisms arranged on two sides of the conveying track, and parallel pneumatic clamping jaws used for clamping and fixing the reaction bottles are arranged on the rotating mechanisms.
As a preferred embodiment of the present invention, wherein: the injector transverse moving mechanism comprises an injector transverse rail and an injector transverse cylinder which are transversely arranged on the top surface of the frame; a transverse syringe moving seat is slidably mounted on the transverse syringe rail, and a piston rod of the transverse syringe cylinder is in transmission connection with the transverse syringe moving seat; the injector longitudinal moving mechanism is arranged on the injector transverse moving seat.
As a preferred scheme of the utility model, wherein: the injector longitudinal moving mechanism comprises an injector longitudinal rail and an injector longitudinal cylinder which are longitudinally arranged on the top surface of the injector transverse moving seat; the syringe longitudinal moving seat is slidably mounted on the syringe longitudinal rail, and a piston rod of the syringe longitudinal cylinder is in transmission connection with the syringe longitudinal moving seat; and the injector longitudinal moving seat is provided with an injector rotating mechanism.
As a preferred embodiment of the present invention, wherein: the injector rotating mechanism comprises an injector rotating cylinder arranged on an injector longitudinal moving seat, the injector rotating cylinder is in transmission connection with an injector rotating connecting plate, and a gas claw connecting plate is arranged on the injector rotating connecting plate.
As a preferred scheme of the utility model, wherein: the reaction bottle transverse moving mechanism comprises a reaction bottle transverse rail and a reaction bottle transverse cylinder, wherein the reaction bottle transverse rail and the reaction bottle transverse cylinder are transversely arranged on the top surface of the rack; a reaction bottle transverse moving seat is slidably mounted on the reaction bottle transverse rail, and a piston rod of a reaction bottle transverse air cylinder is in transmission connection with the reaction bottle transverse moving seat; and the reaction bottle longitudinal moving mechanism is arranged on the reaction bottle transverse moving seat.
As a preferred scheme of the utility model, wherein: the reaction bottle longitudinal moving mechanism comprises a reaction bottle longitudinal rail and a reaction bottle longitudinal cylinder, wherein the reaction bottle longitudinal rail is longitudinally arranged on the top surface of the reaction bottle transverse moving seat; a reaction bottle longitudinal moving seat is slidably arranged on the reaction bottle longitudinal rail, and a piston rod of a reaction bottle longitudinal cylinder is connected with the reaction bottle longitudinal moving seat in a transmission manner; and a reaction bottle rotating mechanism is arranged on the reaction bottle longitudinal moving seat.
As a preferred scheme of the utility model, wherein: the reaction bottle rotating mechanism comprises a reaction bottle rotating cylinder arranged on a reaction bottle longitudinal moving seat, the reaction bottle rotating cylinder is in transmission connection with a reaction bottle rotating connecting plate, and a grabbing clamp connecting plate is arranged on the reaction bottle rotating connecting plate.
As a preferred embodiment of the present invention, wherein: the vibration disc mechanism comprises a pneumatic vibration disc installed on the rack.
As a preferred embodiment of the present invention, wherein: the rotating mechanism comprises a rotating sliding table which is arranged on the rack and positioned on two sides of the conveying track, a rotating reactor is arranged on the rotating sliding table, and a reaction bottle assembly is fixed on the rotating reactor.
As a preferred scheme of the utility model, wherein: the control device comprises a controller arranged in the rack, and the controller is connected with each execution unit in the injector conveying device, the reaction bottle conveying device, the silver wire conveying device and the reaction bottle rotating device through power lines and signal lines.
As a preferred embodiment of the present invention, wherein: the cutting mechanism comprises a cutting motor arranged on the lifting seat, the cutting motor is connected with a speed reducer in a transmission mode, the speed reducer is connected with a cutting shaft in a transmission mode, and a cutting tool is arranged on the cutting shaft.
As a preferred embodiment of the present invention, wherein: the wind power mechanism comprises a wind power motor arranged in the fan cover, and the wind power motor is in transmission connection with the ventilation fan shaft through a transmission belt.
Compared with the prior art, the utility model discloses the beneficial effect who realizes:
1. the utility model relates to a rationally, realize the integrated design of equipment, reagent liquid feeding, rotatory reaction, washing dry the automation of the whole flow of three process moreover, improved the efficiency of processing, reduced the space that equipment occupy, brought the best benefit for the enterprise.
2. The utility model discloses realize sequential operation under the control of controller, degree of automation is high, and the technology of silver silk preparation promotes greatly, and guarantees the quality of preparation.
3. The utility model discloses can realize many batches coproduction, each step can be gone on simultaneously, reduces latency. During production, when the first batch is subjected to rotary reaction after the reagent is added, adding liquid into the second batch of reagent can be carried out; when the step of cleaning and airing the first batch is carried out, the liquid adding and the rotary reaction of the reagent of the subsequent batch can be normally carried out.
Drawings
The invention is described in further detail below with reference to the following figures and embodiments:
FIG. 1 is a schematic side view of an embodiment of the present invention;
fig. 2 is a schematic top view of the embodiment of the present invention.
In the figure:
1. a reaction flask transverse rail; 2. rotating the sliding table; 3. a reaction vial assembly; 4. a frame; 5. a reaction bottle transverse cylinder; 6. a reaction bottle longitudinal rail; 7. a reaction bottle longitudinal cylinder; 8. a drag chain structure; 9. a reaction bottle transverse moving seat; 10. sieving; 11. an injector rotating cylinder mounting seat; 12. a reaction bottle rotating cylinder; 13. the reaction bottle rotating connecting plate; 14. grabbing a clamp connecting plate; 15. grabbing a clamp; 16. rotating the reactor; 17. a conveying track; 18. an injector; 19. a pneumatic claw connecting plate; 20. the injector is rotatably connected with the connecting plate; 21. an injector rotation cylinder; 22. a syringe longitudinal cylinder; 23. a drag chain structure; 24. a display screen; 25. a syringe transverse cylinder; 26. an injector longitudinal rail; 27. a syringe transverse track; 28. a pneumatically vibrated disk.
Detailed Description
The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.
Please refer to fig. 1-2. It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.
As shown in fig. 1-2, the source core automation equipment comprises a frame 4, and a control device is arranged in the frame 4. The control device comprises a controller arranged in the rack, and the controller is connected with each execution unit in the injector conveying device, the reaction bottle conveying device, the silver wire conveying device and the reaction bottle rotating device through power lines and signal lines. The controller adopts a singlechip or a PLC, and can realize automatic control. Meanwhile, the single chip microcomputer and the PLC are commonly used controllers and can be mastered by ordinary technicians.
And an injector carrying device and a reaction bottle carrying device are respectively arranged on two sides of the rack 4, and a silver wire conveying device and a reaction bottle rotating device are arranged on the rack in the middle positions of the injector carrying device and the reaction bottle carrying device.
The injector carrying device comprises an injector transverse moving mechanism arranged on the rack 4, wherein the injector transverse moving mechanism is provided with an injector longitudinal moving mechanism, the end part of the inner side of the injector longitudinal moving mechanism is provided with an injector rotating mechanism, the injector rotating mechanism is provided with a pneumatic claw connecting plate 19, a pneumatic claw is arranged on the pneumatic claw connecting plate 19, an injector assembly connecting plate is grabbed on the pneumatic claw, and a plurality of groups of injectors 18 are arranged on the injector assembly connecting plate. In this embodiment, the number of syringes is three. The syringe transverse moving mechanism comprises a syringe transverse rail 27 and a syringe transverse cylinder 25 which are transversely installed on the top surface of the rack, a syringe transverse moving seat is installed on the syringe transverse rail 27 in a sliding mode, and a piston rod of the syringe transverse cylinder 25 is in transmission connection with the syringe transverse moving seat. The injector longitudinal moving mechanism is arranged on the injector transverse moving seat. The injector longitudinal movement mechanism includes an injector longitudinal rail 26 and an injector longitudinal cylinder 22 mounted longitudinally on the top surface of the injector transverse movement base. The syringe longitudinal rail 26 is provided with a syringe longitudinal moving seat in a sliding way, and a piston rod of the syringe longitudinal cylinder is connected with the syringe longitudinal moving seat in a transmission way. And the injector longitudinal moving seat is provided with an injector rotating mechanism. The injector rotating mechanism comprises an injector rotating cylinder 21 arranged on an injector longitudinal moving seat, the injector rotating cylinder 21 is in transmission connection with an injector rotating connecting plate 20, and the injector rotating connecting plate 20 is provided with a pneumatic claw connecting plate 19.
The reaction bottle carrying device comprises a reaction bottle transverse moving mechanism arranged on the rack, a reaction bottle longitudinal moving mechanism is assembled on the reaction bottle transverse moving mechanism, and a reaction bottle rotating mechanism is installed on the inner side of the reaction bottle longitudinal moving mechanism. The reaction bottle transverse moving mechanism comprises a reaction bottle transverse rail 1 and a reaction bottle transverse cylinder 5 which are transversely arranged on the top surface of the frame. A reaction bottle transverse moving seat 9 is slidably mounted on the reaction bottle transverse rail 1, and a piston rod of a reaction bottle transverse cylinder is in transmission connection with the reaction bottle transverse moving seat 9. And the reaction bottle longitudinal moving mechanism is arranged on the reaction bottle transverse moving seat. The reaction bottle longitudinal moving mechanism comprises a reaction bottle longitudinal rail 6 and a reaction bottle longitudinal cylinder 7 which are longitudinally arranged on the top surface of the reaction bottle transverse moving seat 9, the reaction bottle longitudinal moving seat is slidably arranged on the reaction bottle longitudinal rail 6, and a piston rod of the reaction bottle longitudinal cylinder is in transmission connection with the reaction bottle longitudinal moving seat. And a reaction bottle rotating mechanism is arranged on the reaction bottle longitudinal moving seat. Reaction bottle rotary mechanism includes and installs reaction bottle revolving cylinder 12 on reaction bottle longitudinal movement seat through syringe revolving cylinder mount pad 11, and reaction bottle revolving cylinder 12 transmission is connected with reaction bottle swivelling joint board 13, installs on the reaction bottle swivelling joint board 13 and snatchs anchor clamps connecting plate 14, snatchs and installs on the anchor clamps connecting plate 14 and snatch anchor clamps 15.
Silver silk conveyor is including installing the vibration dish mechanism in the frame middle part, and is provided with the delivery track 16 that corresponds vibration dish mechanism in the frame. The reaction bottle rotating device comprises a plurality of rotating mechanisms arranged on two sides of the conveying track, and parallel pneumatic clamping jaws used for clamping and fixing the reaction bottles are arranged on the rotating mechanisms. The rotating mechanism comprises a rotating sliding table 2 which is arranged on the rack and positioned on two sides of the conveying track, a rotating reactor is arranged on the rotating sliding table 2, and a reaction bottle assembly 3 is fixed on the rotating reactor. The vibratory pan mechanism includes a pneumatically driven vibratory pan 28 mounted on the frame.
In order to improve the working efficiency, the frame is provided with a sieve 10 corresponding to the gripping fixture 15 and used for placing filter paper and cleaned silver wires. The inside drag chain structure 23 that uses of syringe handling device realizes the line of walking of wire, and the inside drag chain structure 8 that uses of reaction bottle handling device realizes the line of walking of wire, and all wires connection director realize automated control.
The working principle of the embodiment is as follows:
1) And the controller works, and the pneumatic vibration disc sends the silver wires into the reaction bottle through the conveying track.
2) And placing the reaction bottle into a designated station.
3) And respectively adding the three reaction reagents into the reaction bottle according to the corresponding volume and sequence by using a syringe or a syringe pump, and shaking up after adding the reagents each time.
4) And putting the reaction bottle covered with the rubber plug into a rotary reactor, and carrying out rotary reaction for 15 minutes at a specified rotating speed.
5) And taking down the reaction bottle, pouring the waste liquid after reaction into a waste liquid bottle, adding a cleaning solution into the reaction bottle, shaking up for cleaning, pouring the cleaned waste liquid into the waste liquid bottle, and leaving the cleaned silver wires in the reaction bottle.
6) And pouring the cleaned silver wires on the filter paper in the sieve for drying, and shaking the silver wires in the sieve to prevent adhesion.
7) Collecting, and bottling to obtain the ready-made silver wire.
For the convenience of control, a display screen 24 is installed on one side of the rack and can be connected with a controller to realize control.
The utility model relates to a rationally, realize the integrated design of equipment, reagent liquid feeding, rotatory reaction, washing dry the automation of the whole flow of three process moreover, have improved the efficiency of processing, have reduced the space that equipment occupy, have brought the best benefit for the enterprise.
The utility model discloses realize sequential operation under the control of controller, degree of automation is high, and the technology of silver silk preparation promotes greatly, and guarantees the quality of preparation.
The utility model discloses can realize many batches coproduction, each step can be gone on simultaneously, reduces latency. During production, when the first batch is subjected to rotary reaction after the reagent is added, adding liquid into the second batch of reagent can be carried out; when the first batch is cleaned and dried, the liquid adding and the rotation reaction of the subsequent batches of reagents can be normally carried out.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (10)
1. Silver silk preparation automation equipment for source core, including the frame, its characterized in that:
a control device is arranged in the frame;
an injector carrying device and a reaction bottle carrying device are respectively arranged on two sides of the rack, and a silver wire conveying device and a reaction bottle rotating device are arranged on the rack in the middle positions of the injector carrying device and the reaction bottle carrying device; the control device is connected with the injector conveying device, the reaction bottle conveying device, the silver wire conveying device and the reaction bottle rotating device;
the injector carrying device comprises an injector transverse moving mechanism arranged on a rack, wherein the injector transverse moving mechanism is assembled with an injector longitudinal moving mechanism, the end part of the inner side of the injector longitudinal moving mechanism is provided with an injector rotating mechanism, the injector rotating mechanism is provided with a pneumatic claw connecting plate, a pneumatic claw is arranged on the pneumatic claw connecting plate, an injector assembly connecting plate is grabbed on the pneumatic claw, and a plurality of groups of injectors are arranged on the injector assembly connecting plate;
the reaction bottle carrying device comprises a reaction bottle transverse moving mechanism arranged on a rack, a reaction bottle longitudinal moving mechanism is assembled on the reaction bottle transverse moving mechanism, a reaction bottle rotating mechanism is installed on the inner side of the reaction bottle longitudinal moving mechanism, a grabbing clamp connecting plate is installed on the reaction bottle rotating mechanism, and a grabbing clamp is installed on the grabbing clamp connecting plate;
the silver wire conveying device comprises a vibration disc mechanism arranged in the middle of the rack, and a conveying track corresponding to the vibration disc mechanism is arranged on the rack;
the reaction bottle rotating device comprises a plurality of rotating mechanisms arranged on two sides of the conveying track, and parallel pneumatic clamping jaws used for clamping and fixing the reaction bottles are arranged on the rotating mechanisms.
2. The automated silver wire production equipment for source cores of claim 1, wherein: the injector transverse moving mechanism comprises an injector transverse rail and an injector transverse cylinder which are transversely arranged on the top surface of the frame; the syringe transverse moving seat is slidably mounted on the syringe transverse track, and a piston rod of the syringe transverse cylinder is in transmission connection with the syringe transverse moving seat; the syringe longitudinal moving mechanism is arranged on the syringe transverse moving seat.
3. The automated silver wire production equipment for source cores of claim 2, wherein: the injector longitudinal moving mechanism comprises an injector longitudinal rail and an injector longitudinal cylinder, wherein the injector longitudinal rail is longitudinally arranged on the top surface of the injector transverse moving seat; the syringe longitudinal rail is provided with a syringe longitudinal moving seat in a sliding manner, and a piston rod of the syringe longitudinal cylinder is connected with the syringe longitudinal moving seat in a transmission manner; and the injector longitudinal moving seat is provided with an injector rotating mechanism.
4. The automated silver wire production equipment for source cores of claim 3, wherein: the injector rotating mechanism comprises an injector rotating cylinder arranged on an injector longitudinal moving seat, the injector rotating cylinder is in transmission connection with an injector rotating connecting plate, and a gas claw connecting plate is arranged on the injector rotating connecting plate.
5. The automated apparatus for preparing silver wire for source core according to claim 1, characterized in that: the reaction bottle transverse moving mechanism comprises a reaction bottle transverse rail and a reaction bottle transverse cylinder, wherein the reaction bottle transverse rail and the reaction bottle transverse cylinder are transversely arranged on the top surface of the rack; a reaction bottle transverse moving seat is slidably mounted on the reaction bottle transverse rail, and a piston rod of a reaction bottle transverse air cylinder is in transmission connection with the reaction bottle transverse moving seat; the reaction bottle longitudinal moving mechanism is arranged on the reaction bottle transverse moving seat.
6. The automated silver wire production equipment for source cores of claim 5, wherein: the reaction bottle longitudinal moving mechanism comprises a reaction bottle longitudinal rail and a reaction bottle longitudinal cylinder, wherein the reaction bottle longitudinal rail is longitudinally arranged on the top surface of the reaction bottle transverse moving seat; a reaction bottle longitudinal moving seat is slidably arranged on the reaction bottle longitudinal rail, and a piston rod of a reaction bottle longitudinal cylinder is connected with the reaction bottle longitudinal moving seat in a transmission manner; and a reaction bottle rotating mechanism is arranged on the reaction bottle longitudinal moving seat.
7. The automated apparatus for preparing silver wire for source core according to claim 6, characterized in that: the reaction bottle rotating mechanism comprises a reaction bottle rotating cylinder arranged on a reaction bottle longitudinal moving seat, the reaction bottle rotating cylinder is in transmission connection with a reaction bottle rotating connecting plate, and a grabbing clamp connecting plate is arranged on the reaction bottle rotating connecting plate.
8. The automated apparatus for preparing silver wire for source core according to claim 4 or 7, characterized in that: the vibration disc mechanism comprises a pneumatic vibration disc arranged on the rack.
9. The automated silver wire production equipment for source cores of claim 8, wherein: the rotating mechanism comprises a rotating sliding table which is arranged on the rack and positioned on two sides of the conveying track, a rotating reactor is arranged on the rotating sliding table, and a reaction bottle assembly is fixed on the rotating reactor.
10. The automated apparatus for preparing silver wire for source core according to claim 9, wherein: the control device comprises a controller arranged in the rack, and the controller is connected with each execution unit in the injector conveying device, the reaction bottle conveying device, the silver wire conveying device and the reaction bottle rotating device through power lines and signal lines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222036872.6U CN218167052U (en) | 2022-08-03 | 2022-08-03 | Silver wire preparation automation equipment for source core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222036872.6U CN218167052U (en) | 2022-08-03 | 2022-08-03 | Silver wire preparation automation equipment for source core |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218167052U true CN218167052U (en) | 2022-12-30 |
Family
ID=84618112
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222036872.6U Active CN218167052U (en) | 2022-08-03 | 2022-08-03 | Silver wire preparation automation equipment for source core |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218167052U (en) |
-
2022
- 2022-08-03 CN CN202222036872.6U patent/CN218167052U/en active Active
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