CN218138830U - Precast concrete component production line and zone control system thereof - Google Patents
Precast concrete component production line and zone control system thereof Download PDFInfo
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- CN218138830U CN218138830U CN202221138124.2U CN202221138124U CN218138830U CN 218138830 U CN218138830 U CN 218138830U CN 202221138124 U CN202221138124 U CN 202221138124U CN 218138830 U CN218138830 U CN 218138830U
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Abstract
The utility model discloses a precast concrete component production line and a zone control system thereof, wherein the zone control system of the precast concrete component production line comprises a zone operation device and a zone controller, and the zone operation device comprises a plurality of devices which are used for executing the operation in the same operation area of the PC production line and the front and back processing related to the operation; the partition controller is electrically connected with the plurality of devices and is used for controlling the plurality of devices to work; the PC production line control system comprises a partition control system and a central controller of the PC production line, wherein the central controller is electrically connected with the partition controllers in the partition controller system. The scheme of the utility model can control all the operation devices in a certain operation area by using one controller, and can avoid the interpenetration and walking of the operation personnel when needing to operate a plurality of operation devices; meanwhile, the partition controller can be placed on the operation site of a certain operation area, so that the operation convenience and the user experience can be greatly improved.
Description
Technical Field
The utility model relates to a building manufacturing technical field, concretely relates to precast concrete component production line and subregion control system thereof.
Background
The precast concrete is abbreviated as PC (precast concrete). PC components are generally divided into: the prefabricated beam, the prefabricated post, prefabricated outer bearing wallboard, interior bearing wallboard, externally-hung wallboard, prefabricated floor slab, prefabricated coincide floor slab, prefabricated stair, prefabricated interior partition plate, prefabricated balcony slab.
PC production lines (i.e. concrete precast element production lines) involve a number of equipment such as line markers, material distributors, vibration tables, torpedo pots, curing kilns, stackers, tilters, side tippers, mixing plants, etc. At present, each device of the PC production line can be controlled by a button on a control box of the device, and can also be controlled by a central control room. When the button on the control box of the equipment is used for controlling, an operator can only operate the equipment corresponding to the station at the station, for example, only the cloth machine can be operated at the cloth station, and the operator needs to walk to the station for transverse movement if the operator wants to operate the transverse moving vehicle. Therefore, when equipment corresponding to a plurality of stations needs to be operated, operators need to alternate and walk among the stations, and the safety is low and the efficiency is low. When the control is carried out through the central control room, the operation, debugging, troubleshooting and the like of each station need to be carried out in the central control room, and the operation, debugging, troubleshooting and the like are far away from the site, so that the operation is very inconvenient.
SUMMERY OF THE UTILITY MODEL
In view of this, the embodiment of the utility model provides a precast concrete component production line and zone control system thereof to there is the lower and inefficiency problem of security when equipment adopts the button on the control box to control in the PC generating line, when adopting the central control room to control, keeps away from the on-the-spot inconvenient problem.
According to a first aspect, the present invention provides a partition control system for a concrete prefabricated component production line, comprising a partition operation device and a partition controller, wherein the partition operation device comprises a plurality of devices for executing operations in the same operation area of a PC production line and front and back processes related to the operations; the partition controller is electrically connected with the plurality of devices and is used for controlling the plurality of devices to work.
With reference to the first aspect, in a first embodiment of the first aspect, the work area is one or more of: the device comprises a scribing area, a distributing area, a stacking area, a turning area and a line unloading area.
With reference to the first aspect and the first implementation manner, in a second implementation manner of the first aspect, the working area is the scribe area, the partition controller is a scribe controller, the partition working apparatus is a scribe area working apparatus, and the scribe area working apparatus includes: the device comprises a first circulation device, a scribing device and an oiling device.
With reference to the first implementation manner of the first aspect, in a third implementation manner of the first aspect, the work area is the material distribution area, the partition controller is a material distribution controller, the partition work device is a material distribution area work device, and the material distribution area work device includes the following devices: second circulation equipment, distributing equipment and vibrating equipment.
With reference to the first embodiment of the first aspect, in a fourth embodiment of the first aspect, the operation area is the stacking area, the partition controller is a stacking controller, the partition operation device is a stacking area operation device, and the stacking area operation device includes the following devices: third transfer equipment, stacking equipment and maintenance equipment.
With reference to the first aspect and the first embodiment of the first aspect, in a fifth embodiment of the first aspect, the work area is the turning area, the partition controller is a turning controller, the partition work device is a turning area work device, and the turning area work device includes the following devices: the fourth circulation equipment, the turnover equipment and the die assembly equipment.
With reference to the first embodiment of the first aspect, in a sixth embodiment of the first aspect, the operating area is the offline area, the partition controller is an offline controller, the partition operating device is an offline area operating device, and the offline area operating device includes the following devices: the fifth circulation device, the side overturning device and the stacking device.
With reference to the first aspect, in an eighth implementation manner of the first aspect, the partition controller has a display function.
According to the second aspect, the embodiment of the utility model provides a still provide a precast concrete component production line, include: the zonal control system of the concrete prefabricated part production line according to the first aspect or any embodiment of the first aspect, and the central controller are electrically connected with the zonal controllers in the zonal controller system.
The embodiment of the utility model provides a zone control system of precast concrete component production line can carry out work through zone controller control zone operation device, and wherein zone operation device includes a plurality of equipment, can carry out the operation in the same operation region of PC production line and with operation relevant front and back processing, that is to say, utilize zone controller can be to the operation in a certain operation region and with operation relevant front and back processing control, can utilize a controller just can control all operation equipment in a certain operation region from this, can avoid operating personnel to alternate when needing to operate a plurality of operation equipment and walk about, for example cloth machine and sideslip car are the different equipment that belong to same operation region, adopt the utility model discloses zone control system of embodiment, operating personnel only need to control cloth machine and sideslip car simultaneously through zone controller, and need not walk about between cloth machine and sideslip car; meanwhile, the partition controller only controls the operation of a certain operation area and the front and back processing related to the operation, and compared with a central control room in the prior art, the partition controller can be placed on the operation site of a certain operation area, so that the operation convenience and the user experience can be greatly improved.
The embodiment of the utility model provides a precast concrete component production line, including the zone control system and the central controller of above-mentioned PC production line, the central controller with zone controller electricity in the zone controller system is connected, and from this central controller can control each zone controller, and information in each zone controller can also interact in the central controller to make PC production line control system accomplish complicated operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic diagram of a point control method for a PC production line in the prior art;
FIG. 2 is a schematic structural diagram of a PC production line control system according to an embodiment of the present invention;
fig. 3 is a schematic view of a control mode of the PC production line control system according to the embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.
Fig. 1 is a schematic diagram of a dot control method of a PC production line in the prior art, and as shown in fig. 1, the dot control method of the PC production line in the prior art is as follows: the circulation, the marking, the cross sliding vehicle, the material distributor, the vibration table, the torpedo tank, the curing kiln, the stacker, the tilter, the side turnover machine, the mixing station and the like are controlled by a control system (such as a PMES system) in a central control room. When the point control mode of the PC production line shown in FIG. 1 is adopted for control, debugging, troubleshooting and the like of each station also need to be carried out in a central control room, and the method is very inconvenient when being far away from the site.
Specifically, in fig. 1, the torpedo is a transportation means for concrete. The distributing machine is a concrete pouring and distributing device, and can efficiently and high-quality produce various prefabricated components required by a building to be assembled. The effect of shaking table is that the muddy earth that paves the cloth machine in the mould vibrates on the platform truck, and the abundant assurance is thoughtlessly congealed earth inner structure closely knit to reach design strength. The transverse moving vehicle belongs to a transfer device. The curing kiln is used for static curing of the PC board. The stacker is used for stacking the die table (working face) in the curing kiln. The turnover machine is used for turning over the die table. The side turning machine is used for turning the side of the die table. The mixing station is used for mixing concrete.
In order to solve the problems of lower safety and low efficiency when equipment is controlled by a button on a control box in a PC (personal computer) production line and the problem of inconvenient field keeping away when a central control room is used for controlling, the embodiment of the utility model provides a zone control system of a PC production line, which comprises a zone operation device and a zone controller, wherein the zone operation device comprises a plurality of pieces of equipment for executing operation in the same operation area of a concrete prefabricated part production line (PC production line) and front-back processing related to the operation; the partition controller is electrically connected with the plurality of devices and is used for controlling the plurality of devices to work.
Specifically, the working area is one or more of the following: the device comprises a scribing area, a distributing area, a stacking area, a turning area and a line unloading area.
In general, the work area of the PC production line may include a scribe area, a cloth area, and a stacking area. Further, in order to meet the manufacturing requirements of some components (such as cavity components) with complicated processes, the operation area of the PC production line can also comprise a turnover area.
Specifically, when the working area is the scribing area, the partition controller is a scribing controller, the partition working device is a scribing area working device, and the scribing area working device includes the following devices: the device comprises a first circulation device, a scribing device and an oiling device.
That is, the scribing region operating device performs operations including: scribing on a first die table; the line drawing area working device performs front and rear processing related to the work, including: and (3) coating a release agent on the first die table and circulating the first die table. Namely, the partition control system of the PC production line may be a scribing area control system, and the specific scribing area control system includes: a scribing region operating device and a scribing controller.
That is to say, the scribing controller is integrated with scribing, oiling and circulating control programs, so that the near operation can be carried out on the scribing and the front and back treatment related to the scribing, and meanwhile, the controller of the scribing center is located in the scribing area, so that an operator can conveniently find abnormal conditions existing in the scribing and the front and back treatment related to the scribing in time and carry out the treatment in time.
Furthermore, a manual drawing and scribing function can be added in the scribing controller, so that the testing and debugging of the calibration precision can be facilitated.
When the operation area is the material distribution area, the partition controller is a material distribution controller, the partition operation device is a material distribution area operation device, and the material distribution area operation device comprises the following equipment: second circulation equipment, distributing equipment and vibrating equipment.
That is, the work performed by the cloth area working apparatus includes: distributing the concrete in the second die table; the cloth area working device performs a pre-and post-treatment related to the work, including: running of the concrete, vibrating of the concrete on the second die table, binding of reinforcing steel bars and placing of embedded parts. It should be noted that in the case of automated work, the pre-and post-processing associated with the work may include rebar tying and/or embedment placement. Namely, the partition control system of the PC production line can also be a cloth area control system, and the specific cloth area control system comprises: a cloth area operation device and a cloth controller.
That is to say, circulation, cloth, vibration, the material of calling have been integrated in the cloth controller, can be operated cloth and the relevant front and back processing of cloth by 1 people from this, because the controller of cloth maincenter just is located the cloth region simultaneously, consequently makes things convenient for operating personnel in time to discover the cloth and the relevant front and back processing abnormal conditions who exists in the working process of cloth to in time handle. Furthermore, the interface and the interactive interface of the visual cloth can be expanded in the cloth controller.
When the operation area is the stacking area, the partition controller is a stacking controller, the partition operation device is a stacking area operation device, and the stacking area operation device comprises the following equipment: third transfer equipment, stacking equipment and maintenance equipment. In particular, the stacker controller may be integrated with the stacker device, or of course, may not be integrated with the stacker device.
That is, the operation performed by the stacking area operation device includes: feeding a third mould platform into a kiln, discharging the third mould platform from the kiln, and curing the third mould platform; the front and rear processes related to the work performed by the stacking area work device include: and the third die table is circulated. Namely, the partition control system of the PC production line can also be a stacking area control system, and the specific stacking area control system comprises: a stacking area operation device and a stacking controller.
That is, circulation, kiln entering, kiln discharging and maintenance are integrated in the stacking controller. Specifically, the mold table may be fed into or taken out of the curing kiln by a stacker. The stacker controller may be integrated into the stacker, thereby allowing efficient access to and from the kiln. Furthermore, curing kiln control and temperature and humidity curves can be integrated in the stacking controller, so that the operation and monitoring of the curing kiln can be realized without additionally adding terminals.
When the operation area is the turning area, the partition controller is a turning controller, the partition operation device is a turning area operation device, and the turning area operation device comprises the following equipment: the fourth circulation equipment, the turnover equipment and the die assembly equipment. Specifically, the reversing controller is integrated with the reversing device or the mold clamping device, but may not be integrated with the reversing device or the mold clamping device.
That is, the job executed by the reverse area working apparatus includes: turning over a fourth die table and combining the films of the fourth die table; the front-back processing related to the job performed by the turnover area job device includes: and the fourth die table is circulated. Namely, the partition control system of the PC production line can also be a turning area control system, and the specific turning area control system comprises: a turnover area operation device and a turnover controller.
When the operation area is the offline area, the partition controller is an offline controller, the partition operation device is an offline area operation device, and the offline area operation device comprises the following equipment: the fifth circulation device, the side overturning device and the stacking device.
The first circulation device, the second circulation device, the third circulation device, the fourth circulation device and the fifth circulation device may be the same or different, and may be a traverse vehicle as an example.
On the basis of above-mentioned marking off regional control system, cloth regional control system, the regional control system of stack and upset regional controller system, the embodiment of the utility model provides a PC production line control system is still provided.
Specifically, the PC production line control system comprises at least one of a scribing area control system, a distributing area control system, a stacking area control system and a turnover area controller and a central controller, wherein the central controller is electrically connected with at least one of the scribing controller, the distributing controller, the stacking controller and the turnover controller.
Fig. 2 is the structure diagram of the PC production line control system according to the embodiment of the present invention, as shown in fig. 2, the central controller is connected to the scribing controller, the distributing controller, the stacking controller, the turning controller, and the offline controller.
Fig. 3 is a schematic diagram of a control mode of the PC production line control system according to an embodiment of the present invention, and as shown in fig. 3, the PC production line control system is composed of a central controller, a scribing region control system (also called a scribing hub), a cloth region control system (also called a cloth hub), a stacking region control system (also called a stacking hub), a turning region control system (also called a turning hub), and a offline region control system (also called an offline hub).
Specifically, as shown in fig. 3, the job executed in the scribe lane hub includes: flow, scribe and coat (i.e., apply release agent); the work performed in the cloth hub includes: transferring, material calling, material transporting, material distributing and vibrating; the operations performed at the stacking hub include: transferring, storing, taking and maintaining the mold; the jobs executed in the rollover hub include: transferring, turning over, taking a die and closing the die; jobs performed in the offline hub include: circulation, mould taking, side turning and hoisting. Additionally, in the scribing hub, the scribing controller may employ a separate device (e.g., a moving plate); in a cloth hub, the cloth controller may employ a separate device (e.g., a moving plate); in the stacking hub, the stacking controller can be integrated into the stacking area work device; in the roll over hub, the roll over controller may be integrated in the roll over area working apparatus.
The embodiment of the utility model provides an in, divide into a plurality of subregion control systems with PC production line control system according to the key process of PC production line, specifically can divide into marking off regional control system, cloth regional control system, stack regional control system, upset regional control system and the regional control system that rolls off the production line. The control of each partition control system is integrated into one partition controller, and the partition controllers are used for controlling corresponding partition operation devices to perform work, wherein the partition operation devices can perform work in a work area and the front and back processing related to the work. Therefore, single-person control can be realized in the zone control system, and the cost is lower; meanwhile, the partition controller is positioned at a production line station, so that the operation convenience and the user experience are greatly improved.
The embodiment of the utility model provides a subregion control system of PC production line can carry out work through subregion controller control subregion operation device, wherein the subregion operation device can carry out the operation in the same operation region of PC production line and with operation relevant front and back are handled, that is to say, utilize the subregion controller can be to the operation in a certain operation region and with operation relevant front and back are handled and are controlled, can utilize a controller just can control all operation equipment in a certain operation region from this, can avoid operating personnel to alternate when needing to operate a plurality of operation equipment and walk about, for example cloth machine and sideslip car are the different equipment that belong to same operation region, adopt the utility model discloses the subregion control system of embodiment, operating personnel only need to pass through the subregion controller just can sideslip control cloth machine and sideslip car simultaneously, and need not walk about between cloth machine and sideslip car; meanwhile, the partition controller only controls operation in a certain operation area and front-back processing related to the operation, and compared with a central control room in the prior art, the partition controller can be placed on the operation site of the certain operation area, so that the operation convenience and the user experience can be greatly improved.
The embodiment of the utility model provides a PC production line control system, including the zone control system and the central controller of above-mentioned PC production line, the central controller with zone controller electricity in the zone controller system is connected, and each zone controller can be controlled to central controller from this, and information in each zone controller can also be interacted in the central controller to make PC production line control system accomplish complicated operation. For example, closing of cavity members requires the operation of an a plate and a B plate, both of which are located on two different mold tables. Wherein the A plate is a dry component and is positioned in the curing kiln; the B board is a wet component and is circulated from the cloth station; and the overturning center reads the related information of the A plate and the B plate in the database, and controls the stacker to take out the A plate in the curing kiln and transfer the A plate to the overturning station by interacting with the stacking center, so that the die closing operation with the B plate is realized.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (3)
1. A concrete precast element production line, characterized by comprising:
a divisional work apparatus including a plurality of devices for performing a work in the same work area of a concrete precast element production line and a pre-post process related to the work;
the partition controller is electrically connected with the plurality of devices and is used for controlling the plurality of devices to work;
a central controller electrically connected to the zone controllers in the zone controller system;
the work area is one or more of the following: the device comprises a scribing area, a distributing area, a stacking area, a turning area and a line unloading area;
the working area is the scribing area, the partition controller is a scribing controller, the partition working device is a scribing area working device, and the scribing area working device comprises the following equipment: the device comprises a first circulation device, a scribing device and an oiling device;
the operation area is the material distribution area, the partition controller is a material distribution controller, the partition operation device is a material distribution area operation device, and the material distribution area operation device comprises the following equipment: the second circulation equipment, the material distribution equipment and the vibrating equipment;
the operation area is the stacking area, the partition controller is a stacking controller, the partition operation device is a stacking area operation device, and the stacking area operation device comprises the following equipment: third transfer equipment, stacking equipment and maintenance equipment;
the operation area is the turning area, the partition controller is a turning controller, the partition operation device is a turning area operation device, and the turning area operation device comprises the following equipment: a fourth circulation device, a turnover device and a mold closing device;
the operation area is the offline area, the partition controller is an offline controller, the partition operation device is an offline area operation device, and the offline area operation device comprises the following equipment: the fifth circulation device, the side turning device and the stacking device.
2. The concrete precast member production line according to claim 1, wherein the turning controller is integrated on the turning apparatus or the mold closing apparatus.
3. The precast concrete member production line according to claim 1, wherein the segment controller is provided with a display function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221138124.2U CN218138830U (en) | 2022-05-11 | 2022-05-11 | Precast concrete component production line and zone control system thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221138124.2U CN218138830U (en) | 2022-05-11 | 2022-05-11 | Precast concrete component production line and zone control system thereof |
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| CN218138830U true CN218138830U (en) | 2022-12-27 |
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| CN202221138124.2U Active CN218138830U (en) | 2022-05-11 | 2022-05-11 | Precast concrete component production line and zone control system thereof |
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