CN108748643A - A kind of intelligent production line of novel fabricated construction material - Google Patents

A kind of intelligent production line of novel fabricated construction material Download PDF

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Publication number
CN108748643A
CN108748643A CN201810776193.8A CN201810776193A CN108748643A CN 108748643 A CN108748643 A CN 108748643A CN 201810776193 A CN201810776193 A CN 201810776193A CN 108748643 A CN108748643 A CN 108748643A
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production line
machine
die station
mixed mud
thermal insulation
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CN201810776193.8A
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CN108748643B (en
Inventor
张永亮
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Anhui Gerun Technology Holding Co ltd
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Anhui Knight Mdt Infotech Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Tunnel Furnaces (AREA)
  • General Factory Administration (AREA)

Abstract

The invention discloses a kind of intelligent production lines of novel fabricated construction material, are related to construction material production and processing equipment technical field.The present invention includes steel bar meter production line, reinforced concrete preform members production line, thermal insulation material production line;Steel bar meter production line, thermal insulation material production line, reinforced concrete preform members production line are controlled by DNC control systems.The present invention is by the way that steel bar meter production line and thermal insulation material production line to be connected through track with reinforced concrete preform members production line, coordinate the travelling platform travelled in orbit, component conveying battery truck, stack pallet, die station and mixed mud raw material are transported to mixed mud spiral distributor and carry out cloth, and the die station of prefabricated components will be loaded through precuring kiln through automatic control system control, polishing smoothing machine, curing kilns, roll-over table, stacking machine is transported to warehouse storage, complete the preparation of prefabricated components, the construction material for improving assembled architecture is processed into production efficiency, reduce process time.

Description

A kind of intelligent production line of novel fabricated construction material
Technical field
The invention belongs to construction material production and processing equipment technical fields, more particularly to a kind of novel fabricated Building wood The intelligent production line of material.
Background technology
Assembled architecture material is made of reinforced concrete prefabricated component, currently, domestic prefabricated buildings building is More standardized as such construction method of trend of the times, mechanization, automation, when can greatly save the construction of building Between and cost, save a large amount of man power and material, machining production line the degree of automation of existing assembled architecture material is low, object The application of networking is less, and production is low with the processing efficiency of prefabricated components, the time is long, it is difficult to meet more and more assembled architectures Construction material demand, therefore, in view of the above problems, providing a kind of intelligent production line tool of novel fabricated construction material There is important meaning.
Invention content
The purpose of the present invention is to provide a kind of intelligent production lines of novel fabricated construction material, by adding reinforcing bar Work production line and thermal insulation material production line are connected through track with reinforced concrete preform members production line, and cooperation is in orbit Travelling platform, component conveying battery truck, the stack pallet of traveling, by die station and mixed mud raw material transport to mixed mud spiral distributor into Row cloth, and the die station of prefabricated components will be loaded through precuring kiln, polishing smoothing machine, maintenance through automatic control system control Kiln, roll-over table, stacking machine are transported to warehouse storage, complete the preparation of prefabricated components, the construction material for solving assembled architecture adds Work at production efficiency it is low, the time is long, be difficult to meet the production requirement of high-volume construction material the problem of.
In order to solve the above technical problems, the present invention is achieved by the following technical solutions:
A kind of intelligent production line of novel fabricated construction material of the present invention, including steel bar meter production line, reinforcing bar Mixed mud preform members production line, thermal insulation material production line, the steel bar meter production line, reinforced concrete preform members Production line, thermal insulation material production line ground on be provided with interconnected track, there is traveling and track matches in the track Travelling platform, component conveying battery truck, the stack pallet of conjunction;
The steel bar meter production line includes bar bending machine, bar shearing machine, the steel being connected by belt conveyor Muscle hoop bender, reinforcing rod cutting machine, reinforcing bar sawing machine, thread cutter for steel bar, steel bar mesh welding machine, steel bar truss welding machine;
The thermal insulation material production line includes polyphenyl foam board assembly line, fireproof foam board infiltration production line, heat insulation dry-mixing Mortar production line, steel wire net rack foam board assembly line;
The reinforced concrete preform members production line includes die station, mixed mud spiral distributor, feeder, stirring Stand, flat machine is caught up in surface galling machine, shake table, vibration, precuring kiln, polishing smoothing machine, curing kilns, roll-over table, stacking machine, storehouse Library;
The steel bar meter production line and thermal insulation material production line are given birth to by travelling platform to reinforced concrete preform members Producing line feeding;
The steel bar meter production line, thermal insulation material production line, reinforced concrete preform members production line are controlled by DNC System controls.
Further, the stack pallet is connected with mixing plant and mixed mud spiral distributor respectively by track, described Shake table is provided in the discharge station of mixing plant, the shake table is used to the mixed mud of mixing plant blanking vibrate It is even;
The die station is connected by two-shipper lift ferry bus with mixed mud spiral distributor, the two-shipper lift pendulum It crosses vehicle to be slidably matched with track, be equipped with and mixed mud spiral distributor by H-shaped holder in the mixed mud spiral distributor On the vibration that fits of mixed mud preform surfaces catch up with flat machine;
The mixed mud spiral distributor is sequentially connected precuring kiln, polishing smoothing respectively by component conveying battery truck Machine, curing kilns, roll-over table, stacking machine.
Further, surface galling machine, the table are installed between the precuring kiln and mixed mud spiral distributor Face napper is used to carry out wharf's pavement quality to being transported to the component of precuring kiln by mixed mud spiral distributor, increases the component The short-tempered degree on surface
Further, the steel bar meter production line for reinforced concrete preform members production line provide completion of processing with The framework of steel reinforcement and mesh sheet that die station matches, the framework of steel reinforcement and mesh sheet are transported to by travelling platform on the initial station of die station, are led to It crosses loop wheel machine the framework of steel reinforcement and mesh sheet are installed in die station;
The thermal insulation material production line provide completion of processing for reinforced concrete preform members production line with die station phase Matched thermal insulation board, the thermal insulation board are transported to by travelling platform on the initial station of die station, by loop wheel machine by the framework of steel reinforcement and Mesh sheet is installed in die station.
Further, the die station is mounted in component conveying battery truck, the initial station of the component conveying battery truck Near Ground be provided with oil-injection machine and scavenging machine, the scavenging machine includes moveable double round brush and industrial dust collector, described Scavenging machine removes the foreign matter on surface, the oil-injection machine is used for die station table for die station surface being cleaned and being collected dust Face sprays releasing agent, and when making demoulding, component surface is not damaged.
Further, the mixed mud spiral distributor is used for mixed mud cloth, produces and matches with die station Prefabricated components;
The precuring kiln and curing kilns include surrounding the shelves that enclose of curing kilns thermal insulation board, and the precuring kiln and curing kilns are used In to the static maintenance of prefabricated components progress;
The polishing smoothing machine to prefabricated components surface for carrying out polishing smoothing;
The roll-over table is for demoulding the prefabricated components in die station;
The stacking machine is used to lift the prefabricated components finished through demoulding and be deposited in warehouse.
The invention has the advantages that:
The present invention by by steel bar meter production line and thermal insulation material production line through track and reinforced concrete prefabricated component structure Part production line is connected, and coordinates travelling platform, component conveying battery truck, the stack pallet travelled in orbit, by die station and mixed mud Raw material transports to mixed mud spiral distributor and carries out cloth, and the die station of prefabricated components will be loaded through automatic control system control It is transported to warehouse storage through precuring kiln, polishing smoothing machine, curing kilns, roll-over table, stacking machine, the preparation of prefabricated components is completed, has Having the construction material of assembled architecture to be processed into, production is efficient, and process time is short, and mechanization degree is high, and operation and control is simply excellent Point.
Certainly, it implements any of the products of the present invention and does not necessarily require achieving all the advantages described above at the same time.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached Figure.
Fig. 1 is a kind of structural schematic diagram of the intelligent production line of novel fabricated construction material of the present invention;
Fig. 2 is a kind of DNC control system architecture figures of the intelligent production line of novel fabricated construction material of the present invention;
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained all other without creative efforts Embodiment shall fall within the protection scope of the present invention.
Refering to Figure 1, the present invention a kind of novel fabricated construction material intelligent production line, including reinforcing bar plus Work production line, reinforced concrete preform members production line, thermal insulation material production line, steel bar meter production line, reinforced concrete Preform members production line, thermal insulation material production line ground on be provided with interconnected track, there is and ground traveling in track The matched travelling platform of rail, component conveying battery truck, stack pallet;
Steel bar meter production line includes that the bar bending machine, bar shearing machine, the reinforcing bar that are connected by belt conveyor are curved Hoop machine, reinforcing rod cutting machine, reinforcing bar sawing machine, thread cutter for steel bar, steel bar mesh welding machine, steel bar truss welding machine;
Thermal insulation material production line includes polyphenyl foam board assembly line, fireproof foam board infiltration production line, heat-preserving dry-mixed mortar Production line, steel wire net rack foam board assembly line;
Reinforced concrete preform members production line includes die station, mixed mud spiral distributor, feeder, mixing plant, table Flat machine, precuring kiln, polishing smoothing machine, curing kilns, roll-over table, stacking machine, warehouse are caught up in face napper, shake table, vibration;
Steel bar meter production line and thermal insulation material production line are by travelling platform to reinforced concrete preform members production line Feeding;
Steel bar meter production line, thermal insulation material production line, reinforced concrete preform members production line are by DNC control systems Control.
Wherein, stack pallet is connected with mixing plant and mixed mud spiral distributor respectively by track, the blanking of mixing plant Shake table is provided on station, shake table is used to the mixed mud of mixing plant blanking vibrate uniformly;
Die station is connected by two-shipper lift ferry bus with mixed mud spiral distributor, two-shipper lift ferry bus and rail Road is slidably matched, and is equipped with by H-shaped holder in mixed mud spiral distributor pre- with the mixed mud in mixed mud spiral distributor Flat machine is caught up in the vibration that product surface fits;
Mixed mud spiral distributor is sequentially connected precuring kiln by component conveying battery truck, polishing smoothing machine, supports respectively Protect kiln, roll-over table, stacking machine.
Wherein, surface galling machine is installed between precuring kiln and mixed mud spiral distributor, surface galling machine is used for Wharf's pavement quality is carried out to the component transported to precuring kiln by mixed mud spiral distributor, increases the short-tempered degree of the component surface
Wherein, steel bar meter production line provides completion of processing and die station phase for reinforced concrete preform members production line The framework of steel reinforcement and mesh sheet matched, framework of steel reinforcement and mesh sheet are transported to by travelling platform on the initial station of die station, will be described by loop wheel machine Framework of steel reinforcement and mesh sheet are installed in die station;
Thermal insulation material production line provides matching with die station for completion of processing for reinforced concrete preform members production line Thermal insulation board, thermal insulation board is transported to by travelling platform on the initial station of die station, is installed the framework of steel reinforcement and mesh sheet by loop wheel machine In die station.
Wherein, die station is mounted in component conveying battery truck, and the Near Ground of the initial station of component conveying battery truck is set It is equipped with oil-injection machine and scavenging machine, scavenging machine includes that moveable double round brush and industrial dust collector, scavenging machine are used for die station surface Dust is cleaned and collected, the foreign matter on surface is removed, oil-injection machine is used for die station surface spraying releasing agent, when making demoulding, structure Part surface is not damaged.
Wherein, mixed mud spiral distributor is used for mixed mud cloth, produces the prefabricated components to match with die station;
Precuring kiln and curing kilns include surrounding the shelves that enclose of curing kilns thermal insulation board, and precuring kiln and curing kilns are used for prefabricated Component carries out static maintenance;
Polishing smoothing machine to prefabricated components surface for carrying out polishing smoothing;
Roll-over table is for demoulding the prefabricated components in die station;
Stacking machine is used to lift the prefabricated components finished through demoulding and be deposited in warehouse.
As shown in Figure 2, wherein DNC control systems include that the reinforced concrete that is connected with Ethernet by interchanger is pre- Product component processing production equipment, steel bar meter production equipment, thermal insulation material processing production equipment, touch screen, with Ethernet phase The DNC clients of connection, ERP server, CAPP servers, PDM servers, DNC servers, reinforced concrete preform members Processing production equipment include two-shipper lift ferry bus, die station, mixed mud spiral distributor, mixing plant, stack pallet, shake table, Flat machine, precuring kiln, surface galling machine, polishing smoothing machine, curing kilns, component conveying storage battery are caught up in component conveying battery truck, vibration Vehicle, roll-over table, stacking machine;Steel bar meter production equipment includes bar bending machine, bar shearing machine, stirrup bender, reinforcing rod Staight scissors off line, reinforcing bar sawing machine, thread cutter for steel bar, steel bar mesh welding machine, steel bar truss welding machine;Thermal insulation material processing production equipment Production equipment, heat-preserving dry-mixed mortar production equipment, steel wire net rack foam are oozed including polyphenyl foam plate production equipment, fireproof foam board Plate production equipment;DNC clients are to reinforced concrete preform members processing production equipment, steel bar meter production equipment, heat preservation Material processing production equipment carries out instruction control.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one implementation of the present invention In example or example.In the present specification, schematic expression of the above terms may not refer to the same embodiment or example. Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples to close Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification, It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to preferably explain the present invention Principle and practical application, to enable skilled artisan to be best understood by and utilize the present invention.The present invention is only It is limited by claims and its full scope and equivalent.

Claims (6)

1. a kind of intelligent production line of novel fabricated construction material, including steel bar meter production line, reinforced concrete are prefabricated Part component production line, thermal insulation material production line, which is characterized in that the steel bar meter production line, reinforced concrete prefabricated component structure Part production line, thermal insulation material production line ground on be provided with interconnected track, being travelled in the track has and track phase Travelling platform, component conveying battery truck, the stack pallet of cooperation;
The steel bar meter production line includes that the bar bending machine, bar shearing machine, the reinforcing bar that are connected by belt conveyor are curved Hoop machine, reinforcing rod cutting machine, reinforcing bar sawing machine, thread cutter for steel bar, steel bar mesh welding machine, steel bar truss welding machine;
The thermal insulation material production line includes polyphenyl foam board assembly line, fireproof foam board infiltration production line, heat-preserving dry-mixed mortar Production line, steel wire net rack foam board assembly line;
The reinforced concrete preform members production line includes die station, mixed mud spiral distributor, feeder, mixing plant, table Flat machine, precuring kiln, polishing smoothing machine, curing kilns, roll-over table, stacking machine, warehouse are caught up in face napper, shake table, vibration;
The steel bar meter production line and thermal insulation material production line are by travelling platform to reinforced concrete preform members production line Feeding;
The steel bar meter production line, thermal insulation material production line, reinforced concrete preform members production line are by DNC control systems Control.
2. a kind of intelligent production line of novel fabricated construction material according to claim 1 and, which is characterized in that institute It states stack pallet by track to be respectively connected with mixing plant and mixed mud spiral distributor, be set in the discharge station of the mixing plant It is equipped with shake table, the shake table is used to the mixed mud of mixing plant blanking vibrate uniformly;
The die station is connected by two-shipper lift ferry bus with mixed mud spiral distributor, the two-shipper lift ferry bus Be slidably matched with track, in the mixed mud spiral distributor by H-shaped holder be equipped with in mixed mud spiral distributor Flat machine is caught up in the vibration that mixed mud preform surfaces fit;
The mixed mud spiral distributor is sequentially connected precuring kiln by component conveying battery truck, polishing smoothing machine, supports respectively Protect kiln, roll-over table, stacking machine.
3. a kind of intelligent production line of novel fabricated construction material according to claim 2, which is characterized in that described Surface galling machine is installed between precuring kiln and mixed mud spiral distributor, the surface galling machine is used for by mixed mud Spiral distributor transports to the component of precuring kiln and carries out wharf's pavement quality, increases the short-tempered degree of the component surface.
4. a kind of intelligent production line of novel fabricated construction material according to claim 1, which is characterized in that described Steel bar meter production line provides the framework of steel reinforcement that completion of processing matches with die station for reinforced concrete preform members production line And mesh sheet, the framework of steel reinforcement and mesh sheet are transported to by travelling platform on the initial station of die station, by loop wheel machine by the framework of steel reinforcement It is installed in die station with mesh sheet;
The thermal insulation material production line provides matching with die station for completion of processing for reinforced concrete preform members production line Thermal insulation board, the thermal insulation board is transported to by travelling platform on the initial station of die station, by loop wheel machine by the framework of steel reinforcement and mesh sheet It is installed in die station.
5. a kind of intelligent production line of novel fabricated construction material according to claim 1 and, which is characterized in that institute Die station is stated in component conveying battery truck, the Near Ground of the initial station of the component conveying battery truck is provided with oil spout Machine and scavenging machine, the scavenging machine include that moveable double round brush and industrial dust collector, the scavenging machine are used for die station surface Dust is cleaned and collected, the foreign matter on surface is removed, the oil-injection machine is used to, to die station surface spraying releasing agent, make demoulding When, component surface is not damaged.
6. a kind of intelligent production line of novel fabricated construction material according to claim 1, which is characterized in that described Mixed mud spiral distributor is used for mixed mud cloth, produces the prefabricated components to match with die station;
The precuring kiln and curing kilns include surround curing kilns thermal insulation board enclose shelves, the precuring kiln and curing kilns for pair Prefabricated components carry out static maintenance;
The polishing smoothing machine to prefabricated components surface for carrying out polishing smoothing;
The roll-over table is for demoulding the prefabricated components in die station;
The stacking machine is used to lift the prefabricated components finished through demoulding and be deposited in warehouse.
CN201810776193.8A 2018-07-16 2018-07-16 Novel intelligent production line of assembled building material Active CN108748643B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110370448A (en) * 2019-07-26 2019-10-25 广东技术师范大学天河学院 A kind of assembled architecture material production line assembly
CN110640892A (en) * 2019-10-21 2020-01-03 北京建工华创科技发展股份有限公司 Assembly type building prefabricated part production line and production method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205325187U (en) * 2015-12-29 2016-06-22 山东嘉成钢筋加工有限公司 Full -automatic plane steel bar truss welding production line
CN108265981A (en) * 2018-01-18 2018-07-10 苏州市吴中区东吴建筑有限责任公司 A kind of design method of building element production technology layout

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205325187U (en) * 2015-12-29 2016-06-22 山东嘉成钢筋加工有限公司 Full -automatic plane steel bar truss welding production line
CN108265981A (en) * 2018-01-18 2018-07-10 苏州市吴中区东吴建筑有限责任公司 A kind of design method of building element production technology layout

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110370448A (en) * 2019-07-26 2019-10-25 广东技术师范大学天河学院 A kind of assembled architecture material production line assembly
CN110640892A (en) * 2019-10-21 2020-01-03 北京建工华创科技发展股份有限公司 Assembly type building prefabricated part production line and production method

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