A kind of intelligent production line of novel fabricated construction material
Technical field
The invention belongs to construction material production and processing equipment technical fields, more particularly to a kind of novel fabricated Building wood
The intelligent production line of material.
Background technology
Assembled architecture material is made of reinforced concrete prefabricated component, currently, domestic prefabricated buildings building is
More standardized as such construction method of trend of the times, mechanization, automation, when can greatly save the construction of building
Between and cost, save a large amount of man power and material, machining production line the degree of automation of existing assembled architecture material is low, object
The application of networking is less, and production is low with the processing efficiency of prefabricated components, the time is long, it is difficult to meet more and more assembled architectures
Construction material demand, therefore, in view of the above problems, providing a kind of intelligent production line tool of novel fabricated construction material
There is important meaning.
Invention content
The purpose of the present invention is to provide a kind of intelligent production lines of novel fabricated construction material, by adding reinforcing bar
Work production line and thermal insulation material production line are connected through track with reinforced concrete preform members production line, and cooperation is in orbit
Travelling platform, component conveying battery truck, the stack pallet of traveling, by die station and mixed mud raw material transport to mixed mud spiral distributor into
Row cloth, and the die station of prefabricated components will be loaded through precuring kiln, polishing smoothing machine, maintenance through automatic control system control
Kiln, roll-over table, stacking machine are transported to warehouse storage, complete the preparation of prefabricated components, the construction material for solving assembled architecture adds
Work at production efficiency it is low, the time is long, be difficult to meet the production requirement of high-volume construction material the problem of.
In order to solve the above technical problems, the present invention is achieved by the following technical solutions:
A kind of intelligent production line of novel fabricated construction material of the present invention, including steel bar meter production line, reinforcing bar
Mixed mud preform members production line, thermal insulation material production line, the steel bar meter production line, reinforced concrete preform members
Production line, thermal insulation material production line ground on be provided with interconnected track, there is traveling and track matches in the track
Travelling platform, component conveying battery truck, the stack pallet of conjunction;
The steel bar meter production line includes bar bending machine, bar shearing machine, the steel being connected by belt conveyor
Muscle hoop bender, reinforcing rod cutting machine, reinforcing bar sawing machine, thread cutter for steel bar, steel bar mesh welding machine, steel bar truss welding machine;
The thermal insulation material production line includes polyphenyl foam board assembly line, fireproof foam board infiltration production line, heat insulation dry-mixing
Mortar production line, steel wire net rack foam board assembly line;
The reinforced concrete preform members production line includes die station, mixed mud spiral distributor, feeder, stirring
Stand, flat machine is caught up in surface galling machine, shake table, vibration, precuring kiln, polishing smoothing machine, curing kilns, roll-over table, stacking machine, storehouse
Library;
The steel bar meter production line and thermal insulation material production line are given birth to by travelling platform to reinforced concrete preform members
Producing line feeding;
The steel bar meter production line, thermal insulation material production line, reinforced concrete preform members production line are controlled by DNC
System controls.
Further, the stack pallet is connected with mixing plant and mixed mud spiral distributor respectively by track, described
Shake table is provided in the discharge station of mixing plant, the shake table is used to the mixed mud of mixing plant blanking vibrate
It is even;
The die station is connected by two-shipper lift ferry bus with mixed mud spiral distributor, the two-shipper lift pendulum
It crosses vehicle to be slidably matched with track, be equipped with and mixed mud spiral distributor by H-shaped holder in the mixed mud spiral distributor
On the vibration that fits of mixed mud preform surfaces catch up with flat machine;
The mixed mud spiral distributor is sequentially connected precuring kiln, polishing smoothing respectively by component conveying battery truck
Machine, curing kilns, roll-over table, stacking machine.
Further, surface galling machine, the table are installed between the precuring kiln and mixed mud spiral distributor
Face napper is used to carry out wharf's pavement quality to being transported to the component of precuring kiln by mixed mud spiral distributor, increases the component
The short-tempered degree on surface
Further, the steel bar meter production line for reinforced concrete preform members production line provide completion of processing with
The framework of steel reinforcement and mesh sheet that die station matches, the framework of steel reinforcement and mesh sheet are transported to by travelling platform on the initial station of die station, are led to
It crosses loop wheel machine the framework of steel reinforcement and mesh sheet are installed in die station;
The thermal insulation material production line provide completion of processing for reinforced concrete preform members production line with die station phase
Matched thermal insulation board, the thermal insulation board are transported to by travelling platform on the initial station of die station, by loop wheel machine by the framework of steel reinforcement and
Mesh sheet is installed in die station.
Further, the die station is mounted in component conveying battery truck, the initial station of the component conveying battery truck
Near Ground be provided with oil-injection machine and scavenging machine, the scavenging machine includes moveable double round brush and industrial dust collector, described
Scavenging machine removes the foreign matter on surface, the oil-injection machine is used for die station table for die station surface being cleaned and being collected dust
Face sprays releasing agent, and when making demoulding, component surface is not damaged.
Further, the mixed mud spiral distributor is used for mixed mud cloth, produces and matches with die station
Prefabricated components;
The precuring kiln and curing kilns include surrounding the shelves that enclose of curing kilns thermal insulation board, and the precuring kiln and curing kilns are used
In to the static maintenance of prefabricated components progress;
The polishing smoothing machine to prefabricated components surface for carrying out polishing smoothing;
The roll-over table is for demoulding the prefabricated components in die station;
The stacking machine is used to lift the prefabricated components finished through demoulding and be deposited in warehouse.
The invention has the advantages that:
The present invention by by steel bar meter production line and thermal insulation material production line through track and reinforced concrete prefabricated component structure
Part production line is connected, and coordinates travelling platform, component conveying battery truck, the stack pallet travelled in orbit, by die station and mixed mud
Raw material transports to mixed mud spiral distributor and carries out cloth, and the die station of prefabricated components will be loaded through automatic control system control
It is transported to warehouse storage through precuring kiln, polishing smoothing machine, curing kilns, roll-over table, stacking machine, the preparation of prefabricated components is completed, has
Having the construction material of assembled architecture to be processed into, production is efficient, and process time is short, and mechanization degree is high, and operation and control is simply excellent
Point.
Certainly, it implements any of the products of the present invention and does not necessarily require achieving all the advantages described above at the same time.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is a kind of structural schematic diagram of the intelligent production line of novel fabricated construction material of the present invention;
Fig. 2 is a kind of DNC control system architecture figures of the intelligent production line of novel fabricated construction material of the present invention;
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained all other without creative efforts
Embodiment shall fall within the protection scope of the present invention.
Refering to Figure 1, the present invention a kind of novel fabricated construction material intelligent production line, including reinforcing bar plus
Work production line, reinforced concrete preform members production line, thermal insulation material production line, steel bar meter production line, reinforced concrete
Preform members production line, thermal insulation material production line ground on be provided with interconnected track, there is and ground traveling in track
The matched travelling platform of rail, component conveying battery truck, stack pallet;
Steel bar meter production line includes that the bar bending machine, bar shearing machine, the reinforcing bar that are connected by belt conveyor are curved
Hoop machine, reinforcing rod cutting machine, reinforcing bar sawing machine, thread cutter for steel bar, steel bar mesh welding machine, steel bar truss welding machine;
Thermal insulation material production line includes polyphenyl foam board assembly line, fireproof foam board infiltration production line, heat-preserving dry-mixed mortar
Production line, steel wire net rack foam board assembly line;
Reinforced concrete preform members production line includes die station, mixed mud spiral distributor, feeder, mixing plant, table
Flat machine, precuring kiln, polishing smoothing machine, curing kilns, roll-over table, stacking machine, warehouse are caught up in face napper, shake table, vibration;
Steel bar meter production line and thermal insulation material production line are by travelling platform to reinforced concrete preform members production line
Feeding;
Steel bar meter production line, thermal insulation material production line, reinforced concrete preform members production line are by DNC control systems
Control.
Wherein, stack pallet is connected with mixing plant and mixed mud spiral distributor respectively by track, the blanking of mixing plant
Shake table is provided on station, shake table is used to the mixed mud of mixing plant blanking vibrate uniformly;
Die station is connected by two-shipper lift ferry bus with mixed mud spiral distributor, two-shipper lift ferry bus and rail
Road is slidably matched, and is equipped with by H-shaped holder in mixed mud spiral distributor pre- with the mixed mud in mixed mud spiral distributor
Flat machine is caught up in the vibration that product surface fits;
Mixed mud spiral distributor is sequentially connected precuring kiln by component conveying battery truck, polishing smoothing machine, supports respectively
Protect kiln, roll-over table, stacking machine.
Wherein, surface galling machine is installed between precuring kiln and mixed mud spiral distributor, surface galling machine is used for
Wharf's pavement quality is carried out to the component transported to precuring kiln by mixed mud spiral distributor, increases the short-tempered degree of the component surface
Wherein, steel bar meter production line provides completion of processing and die station phase for reinforced concrete preform members production line
The framework of steel reinforcement and mesh sheet matched, framework of steel reinforcement and mesh sheet are transported to by travelling platform on the initial station of die station, will be described by loop wheel machine
Framework of steel reinforcement and mesh sheet are installed in die station;
Thermal insulation material production line provides matching with die station for completion of processing for reinforced concrete preform members production line
Thermal insulation board, thermal insulation board is transported to by travelling platform on the initial station of die station, is installed the framework of steel reinforcement and mesh sheet by loop wheel machine
In die station.
Wherein, die station is mounted in component conveying battery truck, and the Near Ground of the initial station of component conveying battery truck is set
It is equipped with oil-injection machine and scavenging machine, scavenging machine includes that moveable double round brush and industrial dust collector, scavenging machine are used for die station surface
Dust is cleaned and collected, the foreign matter on surface is removed, oil-injection machine is used for die station surface spraying releasing agent, when making demoulding, structure
Part surface is not damaged.
Wherein, mixed mud spiral distributor is used for mixed mud cloth, produces the prefabricated components to match with die station;
Precuring kiln and curing kilns include surrounding the shelves that enclose of curing kilns thermal insulation board, and precuring kiln and curing kilns are used for prefabricated
Component carries out static maintenance;
Polishing smoothing machine to prefabricated components surface for carrying out polishing smoothing;
Roll-over table is for demoulding the prefabricated components in die station;
Stacking machine is used to lift the prefabricated components finished through demoulding and be deposited in warehouse.
As shown in Figure 2, wherein DNC control systems include that the reinforced concrete that is connected with Ethernet by interchanger is pre-
Product component processing production equipment, steel bar meter production equipment, thermal insulation material processing production equipment, touch screen, with Ethernet phase
The DNC clients of connection, ERP server, CAPP servers, PDM servers, DNC servers, reinforced concrete preform members
Processing production equipment include two-shipper lift ferry bus, die station, mixed mud spiral distributor, mixing plant, stack pallet, shake table,
Flat machine, precuring kiln, surface galling machine, polishing smoothing machine, curing kilns, component conveying storage battery are caught up in component conveying battery truck, vibration
Vehicle, roll-over table, stacking machine;Steel bar meter production equipment includes bar bending machine, bar shearing machine, stirrup bender, reinforcing rod
Staight scissors off line, reinforcing bar sawing machine, thread cutter for steel bar, steel bar mesh welding machine, steel bar truss welding machine;Thermal insulation material processing production equipment
Production equipment, heat-preserving dry-mixed mortar production equipment, steel wire net rack foam are oozed including polyphenyl foam plate production equipment, fireproof foam board
Plate production equipment;DNC clients are to reinforced concrete preform members processing production equipment, steel bar meter production equipment, heat preservation
Material processing production equipment carries out instruction control.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means
Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one implementation of the present invention
In example or example.In the present specification, schematic expression of the above terms may not refer to the same embodiment or example.
Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples to close
Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment
All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification,
It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to preferably explain the present invention
Principle and practical application, to enable skilled artisan to be best understood by and utilize the present invention.The present invention is only
It is limited by claims and its full scope and equivalent.