CN209190980U - A kind of intelligent production line of novel fabricated construction material - Google Patents

A kind of intelligent production line of novel fabricated construction material Download PDF

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Publication number
CN209190980U
CN209190980U CN201821119425.4U CN201821119425U CN209190980U CN 209190980 U CN209190980 U CN 209190980U CN 201821119425 U CN201821119425 U CN 201821119425U CN 209190980 U CN209190980 U CN 209190980U
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China
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production line
machine
steel bar
reinforced concrete
thermal insulation
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CN201821119425.4U
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Chinese (zh)
Inventor
张永亮
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Ningguo Gerun New Material Technology Co.,Ltd.
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Anhui Knight Mdt Infotech Ltd
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Abstract

The utility model discloses a kind of intelligent production lines of novel fabricated construction material, are related to construction material production and processing equipment technical field.The utility model includes steel bar meter production line, reinforced concrete preform members production line, thermal insulation material production line;Steel bar meter production line, thermal insulation material production line, reinforced concrete preform members production line are controlled by DNC control system.The utility model is by the way that steel bar meter production line and thermal insulation material production line to be connected through track with reinforced concrete preform members production line, cooperate travelling platform, the component conveying battery truck, stack pallet travelled in orbit, and the die station for loading prefabricated components is transported to warehouse storage through precuring kiln, polishing smoothing machine, curing kilns, roll-over table, stacking machine through automatic control system control, the preparation for completing prefabricated components, the construction material for improving assembled architecture, which is processed into, to be produced efficiency, reduces process time.

Description

A kind of intelligent production line of novel fabricated construction material
Technical field
The utility model belongs to construction material production and processing equipment technical field, builds more particularly to a kind of novel fabricated Build the intelligent production line of material.
Background technique
Assembled architecture material is made of reinforced concrete prefabricated component, currently, domestic prefabricated buildings building is It is more standardized as such construction method of trend of the times, mechanization, automation, when can greatly save the construction of building Between and cost, save a large amount of man power and material, machining production line the degree of automation of existing assembled architecture material is low, object Networking using less, the low efficiency of production and processing prefabricated components, time are long, it is difficult to meet more and more assembled architectures Construction material demand, therefore, in view of the above problems, providing a kind of intelligent production line tool of novel fabricated construction material There is important meaning.
Utility model content
The purpose of this utility model is to provide a kind of intelligent production line of novel fabricated construction material, by by steel Muscle machining production line and thermal insulation material production line are connected through track with reinforced concrete preform members production line, cooperate in-orbit Travelling platform, the component conveying battery truck, stack pallet travelled on road transports die station and mixed mud raw material to mixed mud screw distribution Machine carries out cloth, and through automatic control system control will load the die station of prefabricated components through precuring kiln, polishing smoothing machine, support Shield kiln, roll-over table, stacking machine are transported to warehouse storage, complete the preparation of prefabricated components, solve the construction material of assembled architecture It is processed into and produces low efficiency, time length, is difficult to the problem of meeting the production requirement of high-volume construction material.
In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
A kind of intelligent production line of the novel fabricated construction material of the utility model, including steel bar meter production line, Reinforced concrete preform members production line, thermal insulation material production line, which is characterized in that the steel bar meter production line, reinforcing bar Mixed mud preform members production line, thermal insulation material production line ground on be provided with interconnected track, in the track Traveling has the travelling platform matched with track, component conveying battery truck, stack pallet;
The steel bar meter production line includes the bar bending machine, bar shearing machine, steel being connected by belt conveyor Muscle hoop bender, reinforcing rod cutting machine, reinforcing bar sawing machine, thread cutter for steel bar, steel bar mesh welding machine, steel bar truss welding machine;
The thermal insulation material production line includes polyphenyl foam board assembly line, fireproof foam board infiltration production line, heat insulation dry-mixing Mortar production line, steel wire net rack foam board assembly line;
The reinforced concrete preform members production line includes die station, mixed mud spiral distributor, feeder, stirring It stands, flat machine is caught up in surface galling machine, shake table, vibration, precuring kiln, polishing smoothing machine, curing kilns, roll-over table, stacking machine, storehouse Library;
The steel bar meter production line and thermal insulation material production line are raw to reinforced concrete preform members by travelling platform Producing line feeding;
The steel bar meter production line, thermal insulation material production line, reinforced concrete preform members production line are controlled by DNC System control.
Further, the stack pallet is connected with mixing plant and mixed mud spiral distributor respectively by track, described Shake table is provided in the discharge station of mixing plant;
The die station is connected by two-shipper lift ferry bus with mixed mud spiral distributor, the two-shipper lift pendulum It crosses vehicle to be slidably matched with track, be equipped with and mixed mud spiral distributor in the mixed mud spiral distributor by H-shaped bracket On the vibration that fits of mixed mud preform surfaces catch up with flat machine;
The mixed mud spiral distributor is sequentially connected precuring kiln, polishing smoothing by component conveying battery truck respectively Machine, curing kilns, roll-over table, stacking machine.
Further, surface galling machine is installed between the precuring kiln and mixed mud spiral distributor.
Further, the steel bar meter production line for reinforced concrete preform members production line provide completion of processing with The framework of steel reinforcement and mesh sheet that die station matches, the framework of steel reinforcement and mesh sheet are transported on the initial station of die station by travelling platform, are led to It crosses loop wheel machine the framework of steel reinforcement and mesh sheet are installed in die station;
The thermal insulation material production line provide completion of processing for reinforced concrete preform members production line with die station phase Matched insulation board, the insulation board are transported on the initial station of die station by travelling platform, by loop wheel machine by the framework of steel reinforcement and Mesh sheet is installed in die station.
Further, the die station is mounted in component conveying battery truck, the initial station of the component conveying battery truck Near Ground be provided with oil-injection machine and scavenging machine, the scavenging machine includes moveable double round brush and industrial dust collector.
The utility model has the following beneficial effects:
The utility model passes through steel bar meter production line and thermal insulation material production line is prefabricated with reinforced concrete through track Part component production line is connected, and cooperates travelling platform, the component conveying battery truck, stack pallet travelled in orbit, by die station and mixes Soil raw material transports to mixed mud spiral distributor and carries out cloth, and will load prefabricated components through automatic control system control Die station is transported to warehouse storage through precuring kiln, polishing smoothing machine, curing kilns, roll-over table, stacking machine, completes the system of prefabricated components Standby, there is the construction material of assembled architecture to be processed into, and production is high-efficient, and process time is short, and mechanization degree is high, and operation control is simple Single advantage.
Certainly, any product for implementing the utility model does not necessarily require achieving all the advantages described above at the same time.
Detailed description of the invention
In order to illustrate more clearly of the technical solution of the utility model embodiment, make required for being described below to embodiment Attached drawing is briefly described, it should be apparent that, the drawings in the following description are merely some embodiments of the present invention, For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings Other attached drawings.
Fig. 1 is a kind of structural schematic diagram of the intelligent production line of novel fabricated construction material of the utility model;
Fig. 2 is a kind of DNC control system knot of the intelligent production line of novel fabricated construction material of the utility model Composition;
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without creative efforts All other embodiment obtained, fall within the protection scope of the utility model.
Refering to Figure 1, a kind of intelligent production line of novel fabricated construction material of the utility model, including steel Muscle machining production line, reinforced concrete preform members production line, thermal insulation material production line, steel bar meter production line, reinforcing bar are mixed Soil preform members production line, thermal insulation material production line ground on be provided with interconnected track, travelling in track has Travelling platform, the component conveying battery truck, stack pallet matched with track;
Steel bar meter production line includes that the bar bending machine, bar shearing machine, reinforcing bar that are connected by belt conveyor are curved Hoop machine, reinforcing rod cutting machine, reinforcing bar sawing machine, thread cutter for steel bar, steel bar mesh welding machine, steel bar truss welding machine;
Thermal insulation material production line includes polyphenyl foam board assembly line, fireproof foam board infiltration production line, heat-preserving dry-mixed mortar Production line, steel wire net rack foam board assembly line;
Reinforced concrete preform members production line includes die station, mixed mud spiral distributor, feeder, mixing plant, table Flat machine, precuring kiln, polishing smoothing machine, curing kilns, roll-over table, stacking machine, warehouse are caught up in face napper, shake table, vibration;
Steel bar meter production line and thermal insulation material production line pass through travelling platform to reinforced concrete preform members production line Feeding;
Steel bar meter production line, thermal insulation material production line, reinforced concrete preform members production line are controlled by DNC is System control.
Wherein, stack pallet is connected with mixing plant and mixed mud spiral distributor respectively by track, the blanking of mixing plant Shake table is provided on station, shake table is used to carry out the mixed mud of mixing plant blanking to vibrate uniformly;
Die station is connected by two-shipper lift ferry bus with mixed mud spiral distributor, two-shipper lift ferry bus and rail Road is slidably matched, and is equipped in mixed mud spiral distributor by H-shaped bracket pre- with the mixed mud in mixed mud spiral distributor Flat machine is caught up in the vibration that product surface fits;
Mixed mud spiral distributor is sequentially connected precuring kiln by component conveying battery truck respectively, polishing smoothing machine, supports Protect kiln, roll-over table, stacking machine.
Wherein, surface galling machine is installed between precuring kiln and mixed mud spiral distributor, surface galling machine for pair Hair pulling treatment is carried out by the component that mixed mud spiral distributor is transported to precuring kiln, increases the short-tempered degree of the component surface
Wherein, steel bar meter production line provides completion of processing and die station phase for reinforced concrete preform members production line The framework of steel reinforcement and mesh sheet matched, framework of steel reinforcement and mesh sheet are transported on the initial station of die station by travelling platform, will be described by loop wheel machine Framework of steel reinforcement and mesh sheet are installed in die station;
Thermal insulation material production line provides matching with die station for completion of processing for reinforced concrete preform members production line Insulation board, insulation board is transported on the initial station of die station by travelling platform, is installed the framework of steel reinforcement and mesh sheet by loop wheel machine In die station.
Wherein, die station is mounted in component conveying battery truck, and the Near Ground of the initial station of component conveying battery truck is set It is equipped with oil-injection machine and scavenging machine, scavenging machine includes that moveable double round brush and industrial dust collector, scavenging machine are used for die station surface Dust is cleaned and collected, the foreign matter on surface is removed, oil-injection machine is used to spray release agent to die station surface, when making demoulding, structure Part surface is not damaged.
Wherein, mixed mud spiral distributor is used for mixed mud cloth, produces the prefabricated components to match with die station;
Precuring kiln and curing kilns include the shelves that enclose for surrounding curing kilns insulation board, and precuring kiln and curing kilns are used for prefabricated Component carries out static maintenance;
Polishing smoothing machine is for carrying out polishing smoothing to prefabricated components surface;
Roll-over table is for demoulding the prefabricated components in die station;
Stacking machine is used to be demoulded the prefabricated components finished and is lifted and be deposited in warehouse.
As shown in Figure 2, wherein DNC control system includes that the reinforced concrete that is connected by interchanger with Ethernet is pre- Product component processing production equipment, steel bar meter production equipment, thermal insulation material processing production equipment, touch screen, with Ethernet phase The DNC client of connection, ERP server, CAPP server, PDM server, DNC server, reinforced concrete prefabricated component structure Part processing production equipment includes two-shipper lift ferry bus, die station, mixed mud spiral distributor, mixing plant, stack pallet, vibration Flat machine, precuring kiln, surface galling machine, polishing smoothing machine, curing kilns, component conveying electricity are caught up in platform, component conveying battery truck, vibration Bottle vehicle, roll-over table, stacking machine;Steel bar meter production equipment includes bar bending machine, bar shearing machine, stirrup bender, reinforcing bar Staight scissors off line, reinforcing bar sawing machine, thread cutter for steel bar, steel bar mesh welding machine, steel bar truss welding machine;Thermal insulation material processing is set Standby includes polyphenyl foam plate production equipment, fireproof foam board infiltration production equipment, heat-preserving dry-mixed mortar production equipment, steel wire net rack bubble Foam plate production equipment;DNC client is to reinforced concrete preform members processing production equipment, steel bar meter production equipment, guarantor Adiabator processing production equipment carries out instruction control.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one of the utility model In embodiment or example.In the present specification, schematic expression of the above terms be not necessarily referring to identical embodiment or Example.Moreover, particular features, structures, materials, or characteristics described can be in any one or more embodiment or examples In can be combined in any suitable manner.
The preferred embodiment in the utility model disclosed above is only intended to help to illustrate the utility model.Preferred embodiment is simultaneously There is no the details that detailed descriptionthe is all, also not limiting the utility model is only the specific embodiment.Obviously, according to this theory The content of bright book can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to preferably The principles of the present invention and practical application are explained, so that skilled artisan be enable to better understand and utilize this Utility model.The utility model is limited only by the claims and their full scope and equivalents.

Claims (5)

1. a kind of intelligent production line of novel fabricated construction material, including steel bar meter production line, reinforced concrete are prefabricated Part component production line, thermal insulation material production line, which is characterized in that the steel bar meter production line, reinforced concrete prefabricated component structure Part production line, thermal insulation material production line ground on be provided with interconnected track, travelling in the track has and track phase Travelling platform, the component conveying battery truck, stack pallet of cooperation;
The steel bar meter production line includes that the bar bending machine, bar shearing machine, reinforcing bar that are connected by belt conveyor are curved Hoop machine, reinforcing rod cutting machine, reinforcing bar sawing machine, thread cutter for steel bar, steel bar mesh welding machine, steel bar truss welding machine;
The thermal insulation material production line includes polyphenyl foam board assembly line, fireproof foam board infiltration production line, heat-preserving dry-mixed mortar Production line, steel wire net rack foam board assembly line;
The reinforced concrete preform members production line includes die station, mixed mud spiral distributor, feeder, mixing plant, table Flat machine, precuring kiln, polishing smoothing machine, curing kilns, roll-over table, stacking machine, warehouse are caught up in face napper, shake table, vibration;
The steel bar meter production line and thermal insulation material production line pass through travelling platform to reinforced concrete preform members production line Feeding;
The steel bar meter production line, thermal insulation material production line, reinforced concrete preform members production line are by DNC control system Control.
2. a kind of intelligent production line of novel fabricated construction material according to claim 1, which is characterized in that described Stack pallet is connected with mixing plant and mixed mud spiral distributor respectively by track, is arranged in the discharge station of the mixing plant There is shake table;
The die station is connected by two-shipper lift ferry bus with mixed mud spiral distributor, the two-shipper lift ferry bus Be slidably matched with track, in the mixed mud spiral distributor by H-shaped bracket be equipped with in mixed mud spiral distributor Flat machine is caught up in the vibration that mixed mud preform surfaces fit;
The mixed mud spiral distributor is sequentially connected precuring kiln by component conveying battery truck respectively, polishing smoothing machine, supports Protect kiln, roll-over table, stacking machine.
3. a kind of intelligent production line of novel fabricated construction material according to claim 2, which is characterized in that described Surface galling machine is installed between precuring kiln and mixed mud spiral distributor.
4. a kind of intelligent production line of novel fabricated construction material according to claim 1, which is characterized in that described Steel bar meter production line provides the framework of steel reinforcement that completion of processing and die station match for reinforced concrete preform members production line And mesh sheet, the framework of steel reinforcement and mesh sheet are transported on the initial station of die station by travelling platform, by loop wheel machine by the framework of steel reinforcement It is installed in die station with mesh sheet;
The thermal insulation material production line provides matching with die station for completion of processing for reinforced concrete preform members production line Insulation board, the insulation board is transported on the initial station of die station by travelling platform, by loop wheel machine by the framework of steel reinforcement and mesh sheet It is installed in die station.
5. a kind of intelligent production line of novel fabricated construction material according to claim 1, which is characterized in that described Die station is mounted in component conveying battery truck, and the Near Ground of the initial station of the component conveying battery truck is provided with oil-injection machine And scavenging machine, the scavenging machine include moveable double round brush and industrial dust collector.
CN201821119425.4U 2018-07-16 2018-07-16 A kind of intelligent production line of novel fabricated construction material Active CN209190980U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821119425.4U CN209190980U (en) 2018-07-16 2018-07-16 A kind of intelligent production line of novel fabricated construction material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821119425.4U CN209190980U (en) 2018-07-16 2018-07-16 A kind of intelligent production line of novel fabricated construction material

Publications (1)

Publication Number Publication Date
CN209190980U true CN209190980U (en) 2019-08-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821119425.4U Active CN209190980U (en) 2018-07-16 2018-07-16 A kind of intelligent production line of novel fabricated construction material

Country Status (1)

Country Link
CN (1) CN209190980U (en)

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Effective date of registration: 20200304

Address after: 242000 No. 1 Diaoyutai Road, Ningguo City, Xuancheng City, Anhui Province

Patentee after: Ningguo Gerun New Material Technology Co.,Ltd.

Address before: 230000 A3 Building 210-B2, Innovation Industrial Park, Hefei High-tech Zone, Anhui Province

Patentee before: Anhui Knight Mdt InfoTech Ltd