CN217954287U - Six-face inspection equipment - Google Patents
Six-face inspection equipment Download PDFInfo
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- CN217954287U CN217954287U CN202222164053.XU CN202222164053U CN217954287U CN 217954287 U CN217954287 U CN 217954287U CN 202222164053 U CN202222164053 U CN 202222164053U CN 217954287 U CN217954287 U CN 217954287U
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Abstract
The utility model provides a six check out test set, it makes six detection high efficiency of product, and just classifies certified products and defective work fast, has improved production efficiency. A six-sided inspection apparatus, characterized in that it comprises: a material loading line; a carrying mechanism; a turntable mechanism; the system comprises six cameras, namely a first camera, a second camera, a third camera, a fourth camera, a fifth camera and a sixth camera; the brick tower sucker group comprises a first brick tower sucker and a second brick tower sucker; a transfer robot; a finished product blanking platform; transplanting a buffer platform; a bad sorting assembly line; the rotary table mechanism is arranged behind the output end of the feeding assembly line, a plurality of carriers are fixedly arranged at the circumferential positions of the rotary table mechanism in an evenly distributed mode, the rotary table mechanism performs stepping rotation action with a central shaft, and the carriers are used for positioning, supporting and placing the products.
Description
Technical Field
The utility model relates to a technical field that the drum was transported specifically is a six check-out set.
Background
After the production of the existing product is finished, appearance inspection is needed for small precision equipment, the existing appearance inspection is finished by visual image comparison after manual photographing, errors exist in photographing proportion and angle due to manual photographing, and further certain inaccuracy exists in imaging comparison; and manual shooting comparison is carried out, so that the working efficiency is low, and the requirement of large-scale production cannot be met.
Disclosure of Invention
To the above problem, the utility model provides a six check out test set, it makes six detection high efficiency of product, and just classify certified products and defective work fast, has improved production efficiency.
A six-sided inspection apparatus, characterized in that it comprises:
a material loading line;
a carrying mechanism;
a turntable mechanism;
the system comprises six cameras, specifically a first camera, a second camera, a third camera, a fourth camera, a fifth camera and a sixth camera;
the brick tower sucker group comprises a first brick tower sucker and a second brick tower sucker;
a transfer robot;
a finished product blanking platform;
transplanting a buffer platform;
a bad sorting assembly line;
the rotary table mechanism is arranged behind the output end of the feeding assembly line, a plurality of carriers are uniformly and fixedly arranged at the circumferential position of the rotary table mechanism, the rotary table mechanism rotates step by using a central shaft, and the carriers are used for positioning, supporting and placing the product;
the conveying mechanism is positioned between the feeding assembly line and the turntable mechanism and is used for conveying products to a feeding station of the turntable mechanism;
an upper surface detection station, an end surface and bottom surface detection station, a first side surface detection station, a qualified product transfer station and a defective product transfer station are arranged on the periphery of the outer ring of the turntable mechanism;
a first camera is arranged at the position of the upper surface detection station, and a lens of the first camera is arranged towards the upper surface of a product right below;
a first brick tower sucker is arranged outside the end face and bottom face detection station, a plurality of suction nozzles are arranged on the first brick tower sucker, each suction nozzle is used for sucking a product to rotate around the first brick tower sucker and then is placed on a carrier at a corresponding position of the end face and bottom face detection station again, a second camera, a third camera and a fourth camera are respectively and independently arranged at a plurality of station positions of the first brick tower sucker correspondingly, the second camera and the fourth camera respectively capture images of the front end face and the rear end face of the product through reflectors, the third camera is lower than the lower surface of the product, and the bottom face image of the product is captured through the reflectors;
a fifth camera is arranged at the position of the first side surface detection station, and a lens facing the fifth camera is arranged towards one side surface of the product;
a second brick tower sucker is arranged outside the qualified product transfer station, a plurality of suction nozzles are arranged on the second brick tower sucker, a second product side detection position, a qualified product transfer position and a transition stop position are arranged on the second brick tower sucker, the suction nozzles sequentially pass through the second product side detection position, the qualified product transfer position and the transition stop position after adsorbing products and then reset, a sixth camera is arranged outside the second side detection position, and a lens of the sixth camera is arranged towards the other side surface of the product;
a transfer buffer platform is arranged right below the qualified product transfer position, a transfer manipulator is arranged behind the transfer buffer platform, and the finished product blanking platform is arranged in the transfer overturning part of the transfer manipulator;
the periphery position of station is transported to the defective products is provided with defective products letter sorting assembly line, and the product that is in the defective products and transports the station is transported to on the defective products letter sorting assembly line.
It is further characterized in that:
the brick tower comprises a defective product transferring station, a suction nozzle of a third brick tower suction disc, a third brick tower suction disc and a third brick tower suction disc, wherein the third brick tower suction disc is arranged outside the position of the defective product transferring station;
the defective product sorting assembly line comprises a first defective product assembly line and a second defective product assembly line, the first defective product assembly line and the second defective product assembly line are respectively arranged at material falling positions on two sides of a third brick tower sucker and are used for bearing different products which are detected to be unqualified, and follow-up targeted improvement operation is ensured;
the finished product blanking platform comprises a finished product blanking bin and an upper Kong Liaopan bin, the transfer manipulator transfers an empty tray to the finished product blanking bin, the transfer manipulator arranges the qualified products on trays of the finished product blanking bin, the trays filled with the materials are taken out after the finished product blanking bin is fully arranged, and the transfer manipulator replenishes the empty tray to the finished product blanking bin again;
move and be provided with sharp servomechanism on the buffering platform, sharp servomechanism drive product is advanced to anterior material loading level, ensures the reliable transportation of transporting the manipulator.
After the utility model is adopted, the product is manually placed into a feeding assembly line, after the product reaches a material taking position, the carrying mechanism carries the product to a carrier at the feeding position of the turntable mechanism in an adsorption way, the turntable mechanism rotates to rotate the carrier and the product to the first lower side to complete the inspection of the upper surface of the product, the turntable mechanism drives the product to rotate to the end surface and the bottom surface detection station in a stepping way, the first brick tower sucker adsorbs the product, so that the product is sequentially shot by the second camera, the third camera and the fourth camera to inspect the two end surfaces and the bottom surface of the product, then the product is placed on the corresponding carrier of the end surface and the ground detection station again, the turntable mechanism rotates in a stepping way again, the fifth camera captures the first side surface of the product, and then the product enters the qualified product transfer station, if the product is judged to be unqualified, the second brick tower sucker does not adsorb the product, the product is driven by the turntable mechanism to rotate to a defective product transferring station, if the product is judged to be qualified after being photographed and compared by five cameras, the second brick tower sucker adsorbs the product, the second brick tower sucker rotates step by step, the sixth camera photographs the second side surface of the product, the product is transferred to a transfer buffer platform through the flow transfer after being compared to be qualified, the product is transferred to a qualified product transferring station again after being rotated by the second brick tower sucker after being compared to be unqualified, the product is driven by the turntable mechanism to rotate to a defective product transferring station, all the qualified products are placed on the transfer buffer platform through comparison, and the qualified products are transferred to a finished product blanking platform by a transferring manipulator; six faces of the product can be detected quickly and efficiently, qualified products and unqualified products can be classified quickly, and production efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of a perspective view of the present invention;
fig. 2 is a schematic top view structure of the present invention;
the names corresponding to the sequence numbers in the figure are as follows:
the feeding assembly line 10, the carrying mechanism 20, the turntable mechanism 30, the carrier 31, the upper surface detection station 301, the end surface and bottom surface detection station 302, the first side surface detection station 303, the qualified product transfer station 304, the defective product transfer station 305, the camera 40, the first camera 41, the second camera 42, the third camera 43, the fourth camera 44, the fifth camera 45, the sixth camera 46, the brick tower suction cup group 50, the first brick tower suction cup 51, the second brick tower suction cup 52, the product second side surface detection position 521, the qualified product transfer position 522, the transition stop position 523, the third brick tower suction cup 53, the transfer manipulator 60, the suction holding assembly 61, the finished product blanking platform 70, the finished product blanking bin 71, the upper Kong Liaopan bin 72, the transplanting buffer platform 80, the linear servo mechanism 81, the defective sorting assembly line 90, the first defective product assembly line 91 and the second defective product assembly line 92.
Detailed Description
A six-side inspection device is shown in figures 1 and 2 and comprises a feeding assembly line 10, a carrying mechanism 20, a turntable mechanism 30, six cameras 40, a brick tower sucker group 50, a transfer manipulator 60, a finished product blanking platform 70, a transplanting buffer platform 80 and a defective sorting assembly line 90;
the six cameras 40 are specifically a first camera 41, a second camera 42, a third camera 43, a fourth camera 44, a fifth camera 45, and a sixth camera 46;
the brick tower sucker group 50 comprises a first brick tower sucker 51, a second brick tower sucker 52 and a third brick tower sucker 53;
a turntable mechanism 30 is arranged behind the output end of the feeding assembly line 10, a plurality of carriers 31 are uniformly and fixedly arranged at the circumferential position of the turntable mechanism 30, the turntable mechanism 30 rotates step by using a central shaft, and the carriers 31 are used for positioning, supporting and placing products;
the carrying mechanism 20 is positioned between the feeding assembly line 10 and the turntable mechanism 30, and the carrying mechanism 20 is used for carrying the product to a feeding station of the turntable mechanism 20;
an upper surface detection station 301, an end surface and bottom surface detection station 302, a first side surface detection station 303, a qualified product transfer station 304 and a defective product transfer station 305 are arranged on the outer circumference of the turntable mechanism 20;
a first camera 41 is arranged at the position of the upper surface detection station 301, and a lens of the first camera 41 is arranged towards the upper surface of a product right below;
a first brick tower suction cup 51 is arranged outside the end surface and bottom surface detection station 302, a plurality of suction nozzles are arranged on the first brick tower suction cup 51, each suction nozzle is used for adsorbing a product and is placed on the carrier 31 at the corresponding position of the end surface and bottom surface detection station 302 again after rotating around the first brick tower suction cup 51, the positions of the other three stations of the first brick tower suction cup 51 except the feeding station are respectively and independently provided with a second camera 42, a third camera 43 and a fourth camera 44 correspondingly, the second camera 42 and the fourth camera 44 respectively capture images of the front end surface and the rear end surface of the product through a reflector, the third camera 43 is lower than the lower surface of the product, and the bottom surface image of the product is captured through the reflector;
a fifth camera 45 is arranged at the position of the first side detection station 303, and a lens facing the fifth camera 45 is arranged towards one side of the product;
a second brick tower sucker 52 is arranged outside the qualified product transferring station 304, a plurality of suction nozzles are arranged on the second brick tower sucker 52, a second product side detecting position 521, a qualified product transferring position 522 and a transition stopping position 523 are arranged on the second brick tower sucker 52, the suction nozzles are reset after adsorbing products sequentially pass through the second product side detecting position 521, the qualified product transferring position 522 and the transition stopping position 523, a sixth camera 46 is arranged outside the second side detecting position 521, and a lens of the sixth camera 46 faces the other side surface of the products;
a transfer buffer platform 80 is arranged right below the qualified product transfer position 522, a transfer manipulator 60 is arranged behind the transfer buffer platform 80, and a finished product blanking platform 70 is arranged in the transfer overturning part of the transfer manipulator 60;
the defective product sorting assembly line 90 is arranged at the periphery of the defective product transferring station 305, and products at the defective product transferring station 305 are transferred to the defective product sorting assembly line 90.
In specific implementation, a third brick tower suction cup 53 is arranged outside the defective product transferring station 305, and a suction nozzle of the third brick tower suction cup 53 transfers the defective product of the defective product transferring station to a defective product sorting production line;
the defective product sorting assembly line 90 comprises a first defective product assembly line 91 and a second defective product assembly line 92, the first defective product assembly line 91 and the second defective product assembly line 92 are respectively arranged at the material falling positions at two sides of the third brick tower sucker 53, and the first defective product assembly line 91 and the second defective product assembly line 92 are used for bearing different products which are detected to be unqualified, so that the subsequent targeted improvement operation can be ensured;
the finished product blanking platform 70 comprises a finished product blanking bin 71 and an upper Kong Liaopan bin 72, the transfer manipulator 60 transfers an empty tray to the position of the finished product blanking bin 71, then the transfer manipulator arranges the qualified products on the trays of the finished product blanking bin 71, after the finished product blanking bin is fully arranged, the trays filled with the qualified products are taken out, and the transfer manipulator 60 replenishes the empty tray to the finished product blanking bin 71 again;
the shifting buffer platform 80 is provided with a linear servo mechanism 81, and the linear servo mechanism 81 drives a product to move to the front feeding position, so that reliable transferring of the transferring manipulator is ensured.
In particular, the transfer robot 60 is a four-axis robot arm that includes a terminal suction assembly 61.
The working principle is that the product is manually placed into a feeding assembly line, after the product reaches a material taking position, a carrying mechanism carries the product to a carrier at a feeding position of a turntable mechanism in an adsorption manner, the turntable mechanism rotates to rotate the carrier and the product to a first lower position to complete the inspection of the upper surface of the product, the turntable mechanism drives the product to rotate to an end surface detection station and a bottom surface detection station in a stepping manner, a first brick tower sucker adsorbs the product, so that the product sequentially passes through the shooting of a second camera, a third camera and a fourth camera to inspect two end surfaces and the bottom surface of the product, then the product is placed on the corresponding carrier of the end surface detection station and the ground detection station again, the turntable mechanism rotates in a stepping manner again, the fifth camera captures the first side surface of the product to shoot, then the product enters a qualified product transfer station, and if the product is judged to be unqualified, then the second brick tower sucking disc does not adsorb the product, the product is transferred to defective products and is transported the station under the drive of carousel mechanism, if the product is judged qualified after five cameras are shot and are compared, then the second brick tower sucking disc adsorbs the product, the step-by-step rotation of second brick tower sucking disc, the second side of the product of shooing of sixth camera, it transfers to moving and carrying the buffering platform to transfer to through comparing qualified product stream, it is unqualified to compare then put into the qualified products again after the second brick tower sucking disc rotates and transport the station, the product is transferred to defective products and is transported the station under the drive of carousel mechanism, place in and carry the buffering platform through comparing whole qualified products, and be transported to finished product unloading platform by the transfer manipulator, it makes six faces of product detect high efficiency fast, and classify qualified products and defective products fast, and production efficiency is improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (5)
1. A six-sided inspection apparatus, characterized in that it comprises:
a loading assembly line;
a carrying mechanism;
a turntable mechanism;
the system comprises six cameras, specifically a first camera, a second camera, a third camera, a fourth camera, a fifth camera and a sixth camera;
the brick tower sucker group comprises a first brick tower sucker and a second brick tower sucker;
a transfer robot;
a finished product blanking platform;
transplanting a buffer platform;
a bad sorting assembly line;
the rear part of the output end of the feeding assembly line is provided with the turntable mechanism, a plurality of carriers are uniformly and fixedly distributed at the circumferential position of the turntable mechanism, the turntable mechanism rotates in a stepping way by using a central shaft, and the carriers are used for positioning, supporting and placing products;
the conveying mechanism is positioned between the feeding assembly line and the turntable mechanism and is used for conveying products to a feeding station of the turntable mechanism;
an upper surface detection station, an end surface and bottom surface detection station, a first side surface detection station, a qualified product transfer station and a defective product transfer station are arranged on the periphery of the outer ring of the turntable mechanism;
a first camera is arranged at the position of the upper surface detection station, and a lens of the first camera is arranged towards the upper surface of a product right below;
a first brick tower sucker is arranged outside the end face and bottom face detection station, a plurality of suction nozzles are arranged on the first brick tower sucker, each suction nozzle is used for sucking a product to rotate around the first brick tower sucker and then is placed on a carrier at a corresponding position of the end face and bottom face detection station again, a second camera, a third camera and a fourth camera are respectively and independently arranged at a plurality of station positions of the first brick tower sucker correspondingly, the second camera and the fourth camera respectively capture images of the front end face and the rear end face of the product through reflectors, the third camera is lower than the lower surface of the product, and the bottom face image of the product is captured through the reflectors;
a fifth camera is arranged at the position of the first side surface detection station, and a lens facing the fifth camera is arranged towards one side surface of the product;
a second brick tower sucker is arranged outside the qualified product transfer station, a plurality of suction nozzles are arranged on the second brick tower sucker, a second product side detection position, a qualified product transfer position and a transition stop position are arranged on the second brick tower sucker, the suction nozzles sequentially pass through the second product side detection position, the qualified product transfer position and the transition stop position after adsorbing products and then reset, a sixth camera is arranged outside the second side detection position, and a lens of the sixth camera is arranged towards the other side surface of the product;
a transfer buffer platform is arranged right below the qualified product transfer position, a transfer manipulator is arranged behind the transfer buffer platform, and the finished product blanking platform is arranged in the transfer overturning part of the transfer manipulator;
the periphery position of station is transported to the defective products is provided with defective products letter sorting assembly line, and the product that is in the defective products and transports the station is transported to on the defective products letter sorting assembly line.
2. A six-sided inspection apparatus as defined in claim 1, wherein: the device is characterized by further comprising a third brick tower sucker, wherein the position outer side of the defective product transferring station is provided with the third brick tower sucker, and a suction nozzle of the third brick tower sucker transfers defective products of the defective product transferring station to a defective product sorting production line.
3. A six-sided inspection apparatus as defined in claim 1, further comprising: the defective product sorting production line comprises a first defective product production line and a second defective product production line, wherein the first defective product production line and the second defective product production line are respectively arranged on the material falling positions on two sides of the third brick tower sucker, and the first defective product production line and the second defective product production line are used for bearing different unqualified products to be detected.
4. A six-sided inspection apparatus as defined in claim 1, wherein: finished product unloading platform includes feed bin under the finished product, goes up Kong Liaopan feed bin, transport the manipulator and transport feed bin position under the finished product with empty charging tray, later transport the manipulator and arrange qualified product on the charging tray of feed bin under the finished product, arrange full back, take out the charging tray that fills with the material, transport the manipulator and mend empty charging tray to feed bin under the finished product once more.
5. A six-sided inspection apparatus as defined in claim 1, further comprising: the shifting buffer platform is provided with a linear servo mechanism, and the linear servo mechanism drives a product to move to the feeding position at the front part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222164053.XU CN217954287U (en) | 2022-08-17 | 2022-08-17 | Six-face inspection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222164053.XU CN217954287U (en) | 2022-08-17 | 2022-08-17 | Six-face inspection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217954287U true CN217954287U (en) | 2022-12-02 |
Family
ID=84231605
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222164053.XU Active CN217954287U (en) | 2022-08-17 | 2022-08-17 | Six-face inspection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217954287U (en) |
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2022
- 2022-08-17 CN CN202222164053.XU patent/CN217954287U/en active Active
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