CN217946712U - Rock plate compounding machine - Google Patents

Abstract

The utility model discloses a rock plate compound machine, which comprises a first bearing table, a first conveying device, a second bearing table, a second conveying device, a compression roller assembly and an alignment assembly; the first conveying device is arranged on the first bearing table; the second bearing table is arranged above the first bearing table, and an included angle is formed between the second bearing table and the first bearing table; the second conveying device is arranged on the second bearing table; the compression roller assembly is arranged on the first bearing table and is positioned at the rear end of the junction of the first conveying device and the second conveying device; an alignment assembly is mounted between the intersection and the nip roll assembly. The utility model adopts the first conveying device to convey the rock plate and the second conveying device to convey the composite plate, which can effectively avoid the rock plate falling and keep conveying the rock plate and the composite plate during production, and the laminating is simple; and use and align subassembly location composite sheet and rock plate, use the compression roller subassembly with the composite sheet laminating on the rock plate, for artifical laminating, the laminating precision is high, the location is accurate.

Description

Rock plate compounding machine

Technical Field

The utility model relates to an automated production field especially relates to a rock plate compounding machine.

Background

The ceramic rock plate is made of natural raw materials through a special process, is pressed by a pressing machine with the help of more than ten thousand tons (more than 15000 tons), is combined with an advanced production technology, is fired at a high temperature of more than 1200 ℃, and can withstand the processing processes of cutting, drilling, polishing and the like. The ceramic rock plate is mainly used in the field of household and kitchen plates. As a new species in the field of home furnishing, compared with other home furnishing products, the rock plate home furnishing has the characteristics of large specification, strong plasticity, various patterns, high temperature resistance, abrasion resistance, seepage prevention, acid and alkali resistance, zero formaldehyde, environmental protection, health and the like.

The rock plates are often broken, corner fall and the like in the transportation and installation processes, so that a panel needs to be attached to the rock plates to prevent the rock plates from being broken in the transportation process; in the prior art, the rock plate is attached mainly manually, but the manual attaching precision is low, the positioning is unstable, the specification of the rock plate is large, and the rock plate is dangerous to drop and inconvenient to attach.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a precision height, location are stable, laminating convenience and be fit for the compound rock plate compounding machine of rock plate.

According to the utility model discloses a rock plate compounding machine of the first aspect embodiment, including first plummer, first conveyor, second plummer, second conveyor, compression roller assembly, alignment assembly; the first conveying device is arranged on the first bearing platform and is used for conveying a rock plate from one end of the first bearing platform to the other end of the first bearing platform; the second bearing table is arranged above the first bearing table, and an included angle is formed between the second bearing table and the first bearing table; the second conveying device is arranged on the second bearing platform and used for conveying the composite plate from one end of the second bearing platform to the other end of the second bearing platform; the compression roller assembly is arranged on the first bearing table, is positioned at the rear end of the intersection of the first conveying device and the second conveying device and is used for pressing the composite plate on the rock plate; an alignment assembly is mounted between the intersection and the roller assembly for aligning the composite slab with the rock slab.

According to the utility model discloses rock plate compounding machine has following technological effect at least: the first conveying device is adopted to convey the rock plates and the second conveying device is adopted to convey the composite plates, so that the rock plates can be effectively prevented from falling, the rock plates and the composite plates need to be conveyed during production, and the lamination is simple; and use and align subassembly location composite sheet and rock plate, use compression roller assembly with the composite sheet laminate on the rock plate, for artifical laminating, the laminating precision is high, the location is accurate and the laminating is comparatively firm.

According to some embodiments of the utility model, first plummer with the side aligning device that is used for promoting panel to lean on the limit to align is all installed to the second plummer.

According to some embodiments of the invention, the side aligning device comprises a plurality of first guide wheels and a plurality of second guide wheels, the first guide wheels and the second guide wheels can be close to or away from each other, and the plurality of first guide wheels and the plurality of second guide wheels are arranged in sequence along the conveying direction of the plate.

According to the utility model discloses a some embodiments, a plurality of first leading wheels and a plurality of second leading wheels divide into first wheelset and second wheelset, first wheelset is located the front portion of first plummer with the front portion of second plummer, first leading wheel in the first wheelset passes through first cylinder drive, second leading wheel in the first wheelset with the second wheelset is through the drive of first drive arrangement.

According to the utility model discloses a some embodiments, first drive arrangement includes a plurality of slide rails, guide block, lead screw, hand wheel, reduction gear, the slide rail with the reduction gear install in first plummer with the second plummer, first leading wheel or the second leading wheel install in on the guide block, the guide block with slide rail sliding fit, the both ends of lead screw respectively with the guide block with the one end of reduction gear is connected, the other end of reduction gear is connected with the hand wheel.

According to some embodiments of the utility model, still including being used for the jacking device of rock plate, the jacking device includes second cylinder, a plurality of row's wheel seat, a plurality of pinch rollers, and a plurality of row's wheel seat is followed the direction of delivery of rock plate sets gradually the below of first half of first conveyor, a plurality of pinch rollers install in on the row's wheel seat, just the axis of pinch roller with the direction of delivery of rock plate is parallel, the second cylinder is used for the drive row's wheel seat reciprocates.

According to some embodiments of the present invention, the first conveyor and the second conveyor comprise a plurality of conveyor rubber wheels and a motor for driving the conveyor rubber wheels.

According to some embodiments of the utility model, the alignment subassembly includes the lifting baffle and the drive of vertical setting the third cylinder that lifting baffle reciprocated.

According to some embodiments of the utility model, the compression roller subassembly includes first compression roller and second compression roller, first compression roller articulate in on the first plummer, the second compression roller can articulate with reciprocating in the top of first compression roller.

According to some embodiments of the present invention, an included angle formed between the first bearing table and the second bearing table is defined as α, and α is 4 ° to 6 °.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

Additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic structural diagram of a rock plate compounding machine according to an embodiment of the present invention;

FIG. 2 is a schematic view of the side alignment device;

FIG. 3 is a schematic structural diagram of a jacking device;

FIG. 4 is a schematic structural view of an alignment assembly;

FIG. 5 is a schematic view of the construction of the platen assembly.

Reference numerals are as follows: the device comprises a first bearing table 100, a first mounting plate 110, a first conveying device 200, a conveying rubber wheel 210, a second mounting plate 220, a second bearing table 300, a second conveying device 400, a press roller assembly 500, a first press roller 510, a second press roller 520, an alignment assembly 600, a lifting baffle 610, a third air cylinder 620, a side alignment device 700, a first guide wheel 710, a second guide wheel 720, a first wheel set 730, a second wheel set 740, a first air cylinder 750, a first driving device 760, a slide rail 761, a guide block 762, a screw rod 763, a hand wheel 764, a speed reducer 765, a jacking device 800, a second air cylinder 810, a roller seat 820 and a press wheel 830.

Detailed Description

Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, a plurality of meanings are one or more, a plurality of meanings are two or more, and the terms greater than, smaller than, exceeding, etc. are understood as excluding the number, and the terms greater than, lower than, within, etc. are understood as including the number. If there is a description of first and second for the purpose of distinguishing technical features only, this is not to be understood as indicating or implying a relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of technical features indicated.

In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.

Referring to fig. 1, a rock plate combining machine according to an embodiment of the present invention includes a first carrying table 100, a first conveying device 200, a second carrying table 300, a second conveying device 400, a press roller assembly 500, an alignment assembly 600; the first transport device 200 is mounted on the first loading platform 100 for transporting the rock plate from one end of the first loading platform 100 to the other end of the first loading platform 100; the second bearing table 300 is installed above the first bearing table 100, and the second bearing table 300 and the first bearing table 100 form an included angle; the second conveyor 400 is installed on the second loading platform 300, and is used for transporting the composite board from one end of the second loading platform 300 to the other end of the second loading platform 300; the compression roller assembly 500 is installed on the first bearing table 100, is located at the rear end of the intersection of the first conveying device 200 and the second conveying device 400, and is used for compressing the composite plate on the rock plate; an alignment assembly 600 is installed between the junction and the roller assembly 500 for aligning the composite slab with the rock slab.

In the embodiment of fig. 1, the conveying direction of the rock plate, the conveying direction of the composite plate, and the conveying direction of the plate are all front and back directions, the first bearing table 100 is a rectangular frame, the first conveying device 200 includes a plurality of conveying rubber wheels 210 and a motor (not shown in the figure) for driving the conveying rubber wheels 210, the first mounting plates 110 arranged at left and right intervals are mounted at the top of the first bearing table 100, the plurality of conveying rubber wheels 210 are sequentially mounted between the two first mounting plates 110 along the length direction of the first bearing table 100 (i.e., the conveying direction of the rock plate), each conveying rubber wheel 210 is connected with a sprocket, each sprocket is connected with the motor through a chain, and during operation, the motor drives the chains to rotate, and then drives the conveying rubber wheels 210 to rotate, so that the rock plate is conveyed from the front end to the rear end of the first bearing table 100; the second bearing table 300 is obliquely arranged on the top of the first bearing table 100, the front end of the second bearing table 300 is aligned with the front end of the first bearing table 100, and the front end of the second bearing table 300 is higher than the front end of the first bearing table 100, that is, the second bearing table 300 is arranged on the first bearing table 100 with a high front and a low back, the second bearing table 300 comprises two second mounting plates 220 arranged at intervals, the second conveying device 400 comprises a plurality of conveying rubber wheels 210 and a motor (not shown in the figure) for driving the conveying rubber wheels 210, the plurality of conveying rubber wheels 210 are sequentially arranged between the two second mounting plates 220 along the length direction of the second bearing table 300 (that is, the conveying direction of the composite plate), each conveying rubber wheel 210 is connected with a chain wheel, each chain wheel is connected with the motor through a chain, when in operation, the motor drives the chain to rotate, and further drives the conveying rubber wheels 210 to rotate, so that the composite plate is conveyed from the front end to the back end of the second bearing table 300; it is contemplated that the first conveyor 200 and the second conveyor 400 may be conveyor belts; the compression roller assembly 500 is installed at the rear of the second bearing table 300, that is, at a position after the composite board is transported onto the rock board, and the compression roller assembly 500 may refer to an existing compression roller device, for example, the compression roller device includes two compression rollers arranged at an interval up and down; the aligning assembly 600 is located between the second bearing table 300 and the compression roller assembly 500, and during operation, the composite plate and the rock plate are prevented from moving backwards, so that the rear end of the composite plate is aligned with the rear end of the rock plate, and the laminating precision is guaranteed. Specifically, the composite board may be a silicate board, and a sensor may be installed in front of the alignment assembly 600 to detect whether the composite board and the rock board pass through, and if so, the sensor feeds back the control device, and the control device controls the alignment assembly 600 to start.

When the rock plate compound machine works, a worker places a composite plate on the second bearing table 300 and a rock plate on the first bearing table 100 through a machine, the first conveying device 200 and the second conveying device 400 are started, the composite plate and the rock plate are conveyed backwards, the intersection of the first conveying device 200 and the second conveying device 400 is formed, the composite plate is gradually placed on the rock plate, the sensor detects the rock plate and the composite plate and feeds data back the control device, the control device starts the aligning assembly 600 to stop the rock plate and the composite plate from moving backwards, the composite plate is aligned with the rock plate, the aligning assembly 600 is closed after alignment, the aligned rock plate and the aligned composite plate are conveyed to the compression roller assembly 500, and the rock plate behind the compression roller is continuously conveyed to the rear end of the first bearing table 100.

The utility model adopts the first conveying device 200 to convey the rock plate and the second conveying device 400 to convey the composite plate, which can effectively avoid the rock plate from falling, only needs to keep conveying the rock plate and the composite plate during production, and the laminating is simple; and use and align subassembly 600 location composite sheet and rock plate, use compression roller assembly 500 with the composite sheet laminating on the rock plate, for artifical laminating, the laminating precision is high, the location is accurate and the laminating is comparatively firm.

In some embodiments of the present invention, as shown in fig. 1, the first carrier stage 100 and the second carrier stage 300 are both installed with a side alignment device 700 for pushing the plates to be aligned by side. Side alignment device 700 is provided to ensure that the sides of the rock plates align with the sides of the composite plates, providing the precision of the fit.

In a further embodiment of the present invention, as shown in fig. 1, the side aligning device 700 includes a plurality of first guide wheels 710 and a plurality of second guide wheels 720, the first guide wheels 710 and the second guide wheels 720 may be close to or away from each other, and the plurality of first guide wheels 710 and the plurality of second guide wheels 720 are sequentially disposed along the sheet conveying direction. When the left and right positions of the rock plate and the composite plate need to be adjusted, the first guide wheel 710 or the second guide wheel 720 is driven to move leftwards or rightwards, so that the rock plate and the composite plate are aligned. The guide wheels are adopted to limit the rock plates and the composite plates from moving left and right and play a role in guiding.

In a further embodiment of the present invention, as shown in fig. 1 and 2, the first guide wheels 710 and the second guide wheels 720 are divided into a first wheel set 730 and a second wheel set 740, the first wheel set 730 is located at the front portion of the first carrier 100 and the front portion of the second carrier 300, the first guide wheels 710 of the first wheel set 730 are driven by the first cylinder 750, and the second guide wheels 720 of the first wheel set 730 and the second wheel set 740 are driven by the first driving device 760.

The first wheel set 730 refers to the first guide wheel 710 and the second guide wheel 720 located at the front half of the first bearing platform 100 and the front half of the second bearing platform 300, and the second wheel set 740 refers to the first guide wheel 710 and the second guide wheel 720 located at the other part of the first bearing platform 100 and the other part of the second bearing platform 300, as shown in fig. 5, the first wheel set 730 and the second wheel set 740 located on the second bearing platform 300. The first wheel set 730 is used for roughly adjusting the left and right positions of the rock plate and the composite plate, and the second wheel set 740 is used for finely adjusting the left and right positions of the rock plate and the composite plate; during operation, the position of the second guide wheel 720 is preset so that a rock plate and a composite plate can be placed in a space between the first guide wheel 710 and the second guide wheel 720, the first air cylinder 750 is started, the first air cylinder 750 pushes the first guide wheel 710 to move, the rock plate or the composite plate is further pushed to move towards the second guide wheel 720 to perform side positioning action (namely, the first air cylinder 750 pushes the rock plate or the composite plate to abut against the second guide wheel 720), and after coarse adjustment is completed, the left and right positions of the first guide wheel 710 of the second wheel set 740 are finely adjusted through the first driving device 760, so that the side edge of the rock plate is aligned with the side edge of the composite plate. The positions of the second guide wheel 720 and the first guide wheel 710 are both adjustable to adapt the machine for use with rock plates of different sizes. It is contemplated that the first guide wheel 710 may also be driven by the first drive 760 and the second guide wheel 720 may also be driven by the first cylinder 750.

In the utility model discloses a further embodiment, as shown in fig. 2, first drive device 760 includes a plurality of slide rails 761, guide block 762, lead screw 763, hand wheel 764, reduction gear 765, slide rail 761 and reduction gear 765 are installed in first plummer 100 and second plummer 300, first leading wheel 710 or second leading wheel 720 are installed on guide block 762, guide block 762 and slide rail 761 sliding fit, the both ends of lead screw 763 are connected with the one end of guide block 762 and reduction gear 765 respectively, the other end of reduction gear 765 is connected with hand wheel 764.

In the embodiment of fig. 2, two slide rails 761 are arranged at intervals in the front-back direction, a guide block 762 is in sliding fit with the slide rails 761, the guide block 762 is provided with a plurality of first guide wheels 710 or second guide wheels 720 arranged at intervals in the front-back direction, the axis of the first guide wheel 710 or the axis of the second guide wheel 720 is perpendicular to the first plummer 100 or the second plummer 300, two reducers 765 and two screw rods 763 are provided, one end of each of the two screw rods 763 is respectively in threaded connection with the front end and the rear end of the guide block 762, the other end of each of the two screw rods is connected with the reducer 765, the hand wheel 764 is connected with the reducer 765, and a synchronization rod is arranged between the two reducers 765. When fine adjustment is needed, a worker rotates the hand wheel 764, and then one of the reducers 765 drives the synchronization rod and one of the screw rods 763 to rotate, so that the synchronization rod drives the other reducer 765 to synchronously drive the other screw rod 763 to rotate, and then the left and right positions of the first guide wheel 710 or the second guide wheel 720 are adjusted. Such structure has advantages such as simple structure, regulation convenience.

In some embodiments of the utility model, as shown in fig. 3, still including the jacking device 800 that is used for jacking the rock plate, jacking device 800 includes second cylinder 810, a plurality of row's wheel seat 820, a plurality of pinch rollers 830, a plurality of row's wheel seat 820 sets gradually in the first half below of first conveyor 200 along the direction of conveyance of rock plate, a plurality of pinch rollers 830 are installed on row's wheel seat 820, and the axis of pinch rollers 830 is parallel with the direction of conveyance of rock plate, and second cylinder 810 is used for driving row's wheel seat 820 and reciprocates.

Because the rock plate is heavier, but the rock plate is difficult to align by the side aligning device 700, the jacking device 800 is arranged to jack up the rock plate, and the air cylinder is convenient to push. In the embodiment of fig. 2, there are two roller seats 820, the two roller seats 820 are arranged at intervals in the front-back direction, the plurality of pressing wheels 830 are installed on the roller seats 820, and the axes of the pressing wheels 830 are parallel to the conveying direction of the rock plate (so that the pressing plate can move left and right conveniently and the friction force is reduced). When coarse adjustment is needed, the second cylinder 810 is started to drive the wheel seat 820 to ascend, so that the rock plate is jacked up, and then the first cylinder 750 pushes the rock plate to adjust the position left and right.

In a further embodiment of the present invention, as shown in fig. 4, the alignment assembly 600 includes a vertically disposed lift stop 610 and a third cylinder 620 that drives the lift stop 610 to move up and down. During operation, third cylinder 620 drive lift baffle 610 makes progress, blocks composite sheet and rock plate rearward movement, accomplishes both alignments, and the shrink of third cylinder 620 after aligning. The alignment assembly 600 adopts such a structure to be simply and accurately positioned.

In a further embodiment of the present invention, as shown in fig. 5, the pressing roller assembly 500 includes a first pressing roller 510 and a second pressing roller 520, the first pressing roller 510 is hinged on the first carrier stage 100, and the second pressing roller 520 is hinged above the first pressing roller 510 in a vertically movable manner.

In the embodiment of fig. 5, the second pressing roller 520 is connected to a mounting base through a screw rod, the mounting base is mounted on the first bearing table 100, and the upper and lower positions of the second pressing roller 520 can be adjusted by rotating the screw rod during operation. The second roller 520 may be moved up and down to allow the roller assembly 500 to accommodate fits of different thicknesses.

In a further embodiment of the present invention, as shown in fig. 1, an included angle between the first carrier stage 100 and the second carrier stage 300 is defined as α, and α is 4 ° to 6 °. The angle is adopted to facilitate the composite board to be attached to the rock plate.

In the description herein, references to the description of the terms "some embodiments" or "conceivably" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (10)

1. A rock plate laminating machine, characterized by comprising:

a first carrier table;

the first conveying device is arranged on the first bearing platform and is used for conveying a rock plate from one end of the first bearing platform to the other end of the first bearing platform;

the second bearing table is arranged above the first bearing table, and an included angle is formed between the second bearing table and the first bearing table;

the second conveying device is arranged on the second bearing table and used for conveying the composite plate from one end of the second bearing table to the other end of the second bearing table;

the compression roller assembly is arranged on the first bearing table, is positioned at the rear end of the intersection of the first conveying device and the second conveying device, and is used for pressing the composite plate on the rock plate;

and the aligning assembly is arranged between the junction and the compression roller assembly and is used for aligning the composite plate with the rock plate.

2. The rock laminate compounding machine of claim 1, wherein: the first bearing table and the second bearing table are both provided with side aligning devices for pushing the plates to lean against the edge to be aligned.

3. A rock plate laminating machine according to claim 2, characterised in that: the side aligning device includes a plurality of first guide wheels and a plurality of second guide wheels, which may be close to or away from each other, the plurality of first guide wheels and the plurality of second guide wheels being sequentially disposed along a sheet conveying direction.

4. A rock plate laminating machine according to claim 3, characterised in that: a plurality of first leading wheels and a plurality of second leading wheels divide into first wheelset and second wheelset, first wheelset is located the front portion of first plummer with the front portion of second plummer, first leading wheel in the first wheelset is through first cylinder drive, the second leading wheel in the first wheelset with the second wheelset is through first drive arrangement drive.

5. A rock plate laminating machine according to claim 4, characterised in that: the first driving device comprises a plurality of slide rails, a guide block, a lead screw, a hand wheel and a speed reducer, the slide rails and the speed reducer are installed on the first bearing table and the second bearing table, the first guide wheel or the second guide wheel is installed on the guide block, the guide block is in sliding fit with the slide rails, two ends of the lead screw are respectively connected with the guide block and one end of the speed reducer, and the other end of the speed reducer is connected with the hand wheel.

6. The rock laminate compounding machine of claim 1, wherein: still including being used for the jacking device of rock plate, the jacking device includes second cylinder, a plurality of row's wheel seat, a plurality of pinch roller, and a plurality of row's wheel seat is followed the direction of delivery of rock plate sets gradually the below of first conveyor first half, a plurality of pinch rollers install in on the row's wheel seat, just the axis of pinch roller with the direction of delivery of rock plate is parallel, the second cylinder is used for the drive row's wheel seat reciprocates.

7. A rock plate laminating machine according to any one of claims 1 to 6, characterized in that: the first conveying device and the second conveying device comprise a plurality of conveying rubber wheels and motors for driving the conveying rubber wheels.

8. A rock plate laminating machine according to any one of claims 1 to 6, characterised in that: the alignment assembly comprises a vertically arranged lifting baffle and a third air cylinder for driving the lifting baffle to move up and down.

9. A rock plate laminating machine according to any one of claims 1 to 6, characterised in that: the compression roller assembly comprises a first compression roller and a second compression roller, the first compression roller is hinged to the first bearing table, and the second compression roller is hinged above the first compression roller in a vertically movable mode.

10. A rock plate laminating machine according to any one of claims 1 to 6, characterised in that: an included angle formed between the first bearing table and the second bearing table is defined as alpha, and the alpha is 4-6 degrees.

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