CN217801774U - Automatic alignment device for rigid plate and flexible plate - Google Patents
Automatic alignment device for rigid plate and flexible plate Download PDFInfo
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- CN217801774U CN217801774U CN202221558707.0U CN202221558707U CN217801774U CN 217801774 U CN217801774 U CN 217801774U CN 202221558707 U CN202221558707 U CN 202221558707U CN 217801774 U CN217801774 U CN 217801774U
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Abstract
The utility model provides an automatic alignment device of a rigid plate and a flexible plate, which comprises a carrying platform, wherein the carrying platform is provided with a rigid plate alignment component, a flexible plate alignment component and a pressure head component; the pressure head assembly comprises a pressure head and a pressure head moving mechanism connected with the pressure head; the rigid plate alignment assembly comprises a rigid plate support plate, a rigid plate first clamping jaw mechanism, a rigid plate second clamping jaw mechanism and a rigid plate moving mechanism, wherein the rigid plate first clamping jaw mechanism, the rigid plate second clamping jaw mechanism and the rigid plate moving mechanism are connected with the rigid plate support plate; the flexible plate alignment assembly comprises a flexible plate carrying platform, the flexible plate carrying platform faces one end of the rigid plate carrying plate, a baffle is arranged on one side of the flexible plate carrying platform, and a flexible plate clamping claw mechanism is arranged on the opposite side of the flexible plate carrying platform; the pressure head is positioned above the flexible board carrying platform. Adopt the technical scheme of the utility model, can move assigned position with rigid plate and flexonics board, counterpoint, improve the yield of counterpointing.
Description
Technical Field
The utility model relates to a mechanical automation technical field especially relates to an automatic alignment device of rigid plate and flexbile plate.
Background
The flexible plate has light weight and thin thickness, can be freely bent and folded, and the rigid plate has heavy weight and thick thickness and cannot be freely folded, so that the rigid plate and the flexible plate cannot be directly pressed and welded when being welded together. In an electronic cigarette production assembly line, a process is to weld a flexible plate on a battery to a rigid plate, most manufacturers adopt manual work to complete alignment welding of the rigid plate and the flexible plate at present, the alignment failure rate is high, the alignment failure can be caused due to manual operation in the alignment process, and the final product efficiency and the finished product quality are not ideal. Or adopt semi-automatic equipment, but this kind of mode can not accomplish the counterpoint automatically, and precision, quality etc. can't guarantee, and is inefficient moreover, and the yield is not high.
SUMMERY OF THE UTILITY MODEL
To the technical problem, the utility model discloses an automatic alignment device of rigid plate and flexbile plate realizes automatic alignment, has improved product quality and production efficiency.
To this end, the technical scheme of the utility model is that:
an automatic alignment device for a rigid plate and a flexible plate comprises a carrying platform, wherein a rigid plate alignment assembly, a flexible plate alignment assembly and a pressure head assembly are arranged on the carrying platform; the pressure head assembly comprises a pressure head and a pressure head moving mechanism connected with the pressure head;
the rigid plate alignment assembly comprises a rigid plate support plate, a rigid plate first clamping jaw mechanism, a rigid plate second clamping jaw mechanism and a rigid plate moving mechanism, the rigid plate moving mechanism is connected with the rigid plate support plate, the rigid plate first clamping jaw mechanism and the rigid plate second clamping jaw mechanism, and the rigid plate first clamping jaw mechanism and the rigid plate second clamping jaw mechanism are respectively positioned on two opposite sides of the rigid plate support plate;
the flexible board alignment assembly comprises a flexible board carrying platform, the flexible board carrying platform faces one end of the rigid board carrying platform, a baffle is arranged on one side of the flexible board carrying platform, and a flexible board clamping claw mechanism is arranged on the opposite side of the flexible board carrying platform;
the pressure head is positioned above the flexible board carrying platform.
By adopting the technical scheme, the flexible plate is placed on the flexible plate carrying platform through the grabbing mechanism, and is positioned and fixed in the baffle plate through the flexible plate clamping jaw mechanism; the rigid plate is placed on the rigid plate carrier plate, and the rigid plate is positioned and fixed through a rigid plate first clamping jaw mechanism and a rigid plate second clamping jaw mechanism which are positioned at two opposite sides; the rigid plate moving mechanism can drive the rigid plate on the rigid plate carrying plate to move, and the position needing to be aligned is opposite to the position of the flexible plate, particularly below the pressing position of the flexible plate. Then, the pressure head moving mechanism drives the pressure head to move to the position above the rigid plate and the flexible plate in alignment, and the pressure head presses downwards to realize the alignment and positioning of the rigid plate and the flexible plate.
As a further improvement, the rigid plate moving mechanism comprises a rigid plate X-axis moving mechanism and a rigid plate Y-axis moving mechanism, the rigid plate X-axis moving mechanism is connected with the rigid plate Y-axis moving mechanism, and the rigid plate Y-axis moving mechanism is connected with the rigid plate alignment assembly through a supporting table.
As a further improvement of the present invention, the rigid plate first clamping jaw mechanism comprises a first rigid plate clamping jaw cylinder and a first rigid plate clamping jaw, and the first rigid plate clamping jaw cylinder is connected with the first rigid plate clamping jaw through a buffer member; rigid plate second clamping jaw mechanism includes second rigid plate clamping jaw cylinder and second rigid plate clamping jaw, second rigid plate clamping jaw cylinder is connected with the second rigid plate clamping jaw. Adopt this technical scheme, the first rigidity board clamping jaw cylinder of one side passes through the buffer member and is connected with first rigidity board clamping jaw, and the one side contact of first rigidity board clamping jaw and rigidity board presss from both sides the rigidity board with the rigid board clamping jaw of second, and clamping-force this moment provides through the buffer member, guarantees like this that the condition of damaging the rigidity board can not appear, guarantees the integrality and the functionality of product, accomplishes the fixed of rigidity board this moment.
As a further improvement of the utility model, the buffering component comprises a buffer and a spring, and the first rigid plate clamping jaw is connected with linear guide.
As a further improvement of the present invention, the flexible plate clamping jaw mechanism includes a flexible plate clamping jaw cylinder and a flexible plate clamping jaw, the flexible plate clamping jaw cylinder is connected with the flexible plate clamping jaw through a buffer member. By adopting the technical scheme, the flexible plate clamping claw cylinder is connected with the flexible plate clamping claw through the buffering component, the flexible plate clamping claw is contacted with one side of the flexible plate and clamps the flexible plate together with the baffle on the flexible plate loading platform, the clamping force at the moment is provided through the buffering component, the product cannot be crushed, and the product quality is ensured.
As a further improvement of the utility model, be equipped with horizontal slewing mechanism on the microscope carrier, horizontal slewing mechanism is connected with flexible plate clamping jaw mechanism.
Furthermore, the horizontal rotating mechanism comprises a turntable and a rotation driving mechanism, and the rotation driving mechanism is connected with the turntable. Further, the flexible plate clamping jaw mechanism comprises a supporting table, the flexible plate clamping jaw air cylinder and the flexible plate clamping jaw are located on the supporting table, the supporting table is connected with the turntable, a sliding rail is arranged on the supporting table, and the flexible plate clamping jaw is connected with the sliding rail. By adopting the technical scheme, when the flexible board is not in the opposite position, the flexible board can be driven to rotate by the rotation driving mechanism to carry out angle adjustment in the horizontal plane.
As a further improvement of the utility model, the other end of the rigid plate support plate is provided with a stop block; and one side of the rigid plate carrier plate is provided with an edge finding optical fiber.
As the utility model discloses a further improvement, pressure head moving mechanism includes pressure head X axle moving mechanism, pressure head Y axle moving mechanism and pressure head Z axle moving mechanism, pressure head Z axle moving mechanism passes through pressure head X axle moving mechanism and is connected with pressure head Y axle moving mechanism, pressure head Y axle moving mechanism is connected with the pressure head.
As a further improvement of the present invention, the carrier includes a carrier moving mechanism and a support plate, and the carrier moving mechanism is connected to the support plate to drive the support plate to move; the support plate is connected with the guide rail in a sliding mode. By adopting the technical scheme, after the rigid plate and the flexible plate are aligned, the aligned product can be sent to a specified position through the carrying platform moving mechanism to be detected or the next process is carried out.
As a further improvement, the top of rigid plate support plate and flexbile plate microscope carrier is equipped with the camera, the camera is connected with vision processing module, vision processing module is connected with the controller, the controller is connected with rigid plate moving mechanism, rotation actuating mechanism, and through the counterpoint information of rigid plate, the flexbile plate of camera feedback, control rigid plate moving mechanism, rotation actuating mechanism work. By adopting the technical scheme, the alignment failure rate is greatly reduced, the reject ratio is reduced, and the efficiency is improved.
Compared with the prior art, the beneficial effects of the utility model are that:
by adopting the technical scheme of the utility model, the rigid plate and the flexible plate can be accurately moved to the designated positions for alignment, the alignment yield is improved and can reach more than 99%, and the production efficiency is improved; and the two-way clamping jaw air cylinder adopted in the device can adapt to different rigid plate product sizes. In addition, the device occupies a small area, has small size and can be integrated into automation equipment.
Drawings
Fig. 1 is a schematic structural view of an automatic alignment device for a rigid board and a flexible board according to embodiment 1 of the present invention.
Fig. 2 is a schematic structural view of a rigid board alignment assembly according to embodiment 1 of the present invention.
Fig. 3 is a schematic structural diagram of a flexible board aligning assembly according to embodiment 1 of the present invention.
Fig. 4 is a schematic structural diagram of a ram assembly according to embodiment 1 of the present invention.
Fig. 5 is a schematic structural diagram of a stage according to embodiment 1 of the present invention.
Fig. 6 is a schematic structural view of the rigid plate and the flexible plate according to embodiment 1 of the present invention in an aligned state.
Fig. 7 is a partial schematic view of the rigid plate and the flexible plate of embodiment 1 of the present invention removed in the aligned state.
Fig. 8 is an exploded schematic view of a flexible board alignment assembly according to embodiment 2 of the present invention.
The reference numerals include:
100-a rigid plate alignment assembly, 200-a flexible plate alignment assembly, 300-a pressure head assembly, 400-a carrier, 500-a rigid plate and 600-a flexible plate;
101-rigid plate carrier plate, 102-rigid plate X-axis moving mechanism, 103-rigid plate Y-axis moving mechanism, 104-rigid plate support platform, 105-first rigid plate clamping jaw cylinder, 106-first rigid plate clamping jaw, 107-first buffer, 108-first spring, 109-second rigid plate clamping jaw cylinder, 110-second rigid plate clamping jaw, 111-linear guide rail, and 112-edge finding optical fiber;
201-a flexible board carrying platform, 202-a flexible board clamping cylinder, 203-a flexible board clamping jaw, 204-a second buffer, 205-a second spring, 206-a flexible board supporting platform, 207-a sliding rail, 208-a turntable, 209-a rotation driving mechanism and 210-a baffle plate;
301-pressure head, 302-pressure head X-axis moving mechanism, 303-pressure head Y-axis moving mechanism, 304-pressure head Z-axis moving mechanism and 305-third spring;
401-stage moving mechanism, 402-carrier plate, 403-guide rail.
Detailed Description
Preferred embodiments of the present invention will be described in further detail with reference to the accompanying drawings.
Example 1
As shown in fig. 1 to 7, an automatic alignment device for a rigid board and a flexible board includes a carrier 400, wherein the carrier 400 is provided with a rigid board alignment assembly 100, a flexible board alignment assembly 200, and a pressure head 301 assembly 300; the ram 301 assembly 300 includes a ram 301 and a ram 301 movement mechanism coupled to the ram 301. The rigid plate alignment assembly 100 comprises a rigid plate support plate 101, a rigid plate first clamping jaw mechanism, a rigid plate second clamping jaw mechanism and a rigid plate moving mechanism, wherein the rigid plate moving mechanism is connected with the rigid plate support plate 101, the rigid plate first clamping jaw mechanism and the rigid plate second clamping jaw mechanism, and the rigid plate first clamping jaw mechanism and the rigid plate second clamping jaw mechanism are respectively positioned on two opposite sides of the rigid plate support plate 101; the flexible board alignment assembly 200 comprises a flexible board carrier 201, wherein the flexible board carrier 201 faces one end of the rigid board carrier 101, a baffle 210 is arranged on one side of the flexible board carrier 201, and a flexible board clamping jaw 203 mechanism is arranged on the opposite side; an edge finding optical fiber 112 is arranged on one side of the rigid board carrier plate 101. The pressure head 301 is located above the flexible board carrying stage 201. Wherein the flexible board 600 is already connected with the product.
Specifically, the rigid board moving mechanism includes a rigid board X-axis moving mechanism 102 and a rigid board Y-axis moving mechanism 103, the rigid board X-axis moving mechanism 102 and the rigid board Y-axis moving mechanism 103 are connected, and the rigid board Y-axis moving mechanism 103 is connected to the rigid board alignment unit 100 through a rigid board support table 104.
The rigid plate first clamping jaw mechanism comprises a first rigid plate clamping jaw 106 cylinder 105 and a first rigid plate clamping jaw 106, wherein the first rigid plate clamping jaw 106 cylinder 105 is connected with the first rigid plate clamping jaw 106 through a first buffer 107 and a first spring 108; the rigid plate second jaw mechanism includes a second rigid plate jaw 110 cylinder 109 and a second rigid plate jaw 110, the second rigid plate jaw 110 cylinder 109 coupled to the second rigid plate jaw 110. The first rigid plate clamping jaw 106 is connected to a linear guide 111 located on the rigid plate support table 104.
The flexible board clamping jaw 203 mechanism comprises a flexible board supporting platform 206, a flexible board clamping jaw 203 cylinder 202 and a flexible board clamping jaw 203, the flexible board clamping jaw 203 cylinder 202 is connected with the flexible board clamping jaw 203 through a second buffer 204 and a second spring 205, the flexible board clamping jaw 203 cylinder 202 and the flexible board clamping jaw 203 are located on the flexible board supporting platform 206, a sliding rail 207 is arranged on the flexible board supporting platform 206, and the flexible board clamping jaw 203 is connected with the sliding rail 207.
The pressure head 301 moving mechanism comprises a pressure head X-axis moving mechanism 302, a pressure head Y-axis moving mechanism 303 and a pressure head Z-axis moving mechanism 304, the pressure head Z-axis moving mechanism 304 is connected with the pressure head Y-axis moving mechanism 303 through the pressure head X-axis moving mechanism 302, and the pressure head Y-axis moving mechanism 303 is connected with the pressure head 301 through a third spring 305.
The stage 400 includes a stage moving mechanism 401 and a carrier 402, and the stage moving mechanism 401 is connected to the carrier 402 to drive the carrier 402 to move. The carrier plate 402 is slidably connected to the guide rails 403.
According to the technical scheme, after the rigid plate 500 is located at the target position through the edge finding optical fiber 112, the rigid plate 500 is placed on the rigid plate carrier plate 101, then the second rigid plate clamping jaw 110 extends forwards through the air cylinder 109, the second rigid plate clamping jaw 110 contacts the rigid plate 500, at the moment, the first rigid plate clamping jaw 106 extends forwards through the air cylinder 105, and the first rigid plate clamping jaw 106 presses the rigid plate 500 on the second rigid plate clamping jaw 110. The clamping force is now achieved by the first spring 108, which ensures that no damage to the rigid plate 500 occurs, ensuring product integrity and functionality, and at this point completing the fixing of the rigid plate 500.
The flexible board 600 is directly placed on the flexible board support platform 206, the cylinder 202 of the flexible board clamping jaw 203 extends forwards, under the action of the baffle 210, the flexible board clamping jaw 203 compresses the flexible board 600 on the flexible board carrying platform 201, the clamping force is obtained through the second spring 205 at the moment, the situation that the flexible board 600 is damaged is guaranteed not to occur, the integrity and the functionality of a product are guaranteed, and the fixing of the flexible board 600 is completed at the moment.
After the rigid plate 500 and the flexible plate 600 are fixed, the pressure head X-axis moving mechanism 302, the pressure head Y-axis moving mechanism 303 and the pressure head Z-axis moving mechanism 304 move simultaneously to move the pressure head 301 right above the flexible plate 600, at the moment, the pressure head Z-axis moving mechanism 304 starts to move downwards to press the flexible plate 600 and the rigid plate 500, at the moment, the pressing force is achieved through the third spring 305, the product cannot be crushed, the product quality is guaranteed, after the flexible plate 600 and the rigid plate 500 are pressed, and finally, the aligned product can be sent to an appointed position through the carrying platform moving mechanism 401 to be detected or to be subjected to the next step.
Example 2
As shown in fig. 8, on the basis of embodiment 1, the present embodiment is different in that the flexible board alignment assembly 200 further includes a horizontal rotation mechanism, the horizontal rotation mechanism is located on the carrier 400, and the horizontal rotation mechanism is mechanically connected to the flexible board clamping jaw 203; specifically, the horizontal rotation mechanism comprises a turntable 208 and a rotation driving mechanism 209, and the rotation driving mechanism 209 is connected with the turntable 208; the turntable 208 is coupled to the flexible plate support table 206.
After the flexible board 600 and the rigid board 500 are well pressed, because the flexible board 600 may be in an uncertain state, the horizontal rotating mechanism starts to rotate at this time, so that the flexible board 600 is parallel to the rigid board 500 in the X direction and the Y direction, then the rigid board X-axis moving mechanism 102 starts to perform fine adjustment so that the flexible board 600 and the rigid board 500 are overlapped in the X direction, the rigid board Y-axis moving mechanism 103 performs synchronous fine adjustment so that the flexible board 600 and the rigid board 500 are overlapped in the Y direction, and at this time, the alignment is completed; the alignment accuracy of the product is improved.
By adopting the technical scheme of the embodiment, the rigid plate 500 and the flexible plate 600 can be accurately moved to the designated positions, and the yield of automatic alignment reaches 99%. The first and second rigid plate gripper mechanisms can adapt to different rigid plate 500 product sizes. In addition, the mechanism is small in size and can be integrated into an automatic device. A (c)
The above-mentioned embodiments are the preferred embodiments of the present invention, and the scope of the present invention is not limited to the above-mentioned embodiments, and the scope of the present invention includes and is not limited to the above-mentioned embodiments, and all equivalent changes made according to the shape and structure of the present invention are within the protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic aligning device of rigid plate and flexonics which characterized in that: the device comprises a carrying platform, wherein a rigid plate alignment assembly, a flexible plate alignment assembly and a pressure head assembly are arranged on the carrying platform; the pressure head assembly comprises a pressure head and a pressure head moving mechanism connected with the pressure head;
the rigid plate alignment assembly comprises a rigid plate support plate, a rigid plate first clamping jaw mechanism, a rigid plate second clamping jaw mechanism and a rigid plate moving mechanism, the rigid plate moving mechanism is connected with the rigid plate support plate, the rigid plate first clamping jaw mechanism and the rigid plate second clamping jaw mechanism, and the rigid plate first clamping jaw mechanism and the rigid plate second clamping jaw mechanism are respectively positioned on two opposite sides of the rigid plate support plate;
the flexible plate alignment assembly comprises a flexible plate carrying platform, the flexible plate carrying platform faces one end of the rigid plate carrying plate, a baffle is arranged on one side of the flexible plate carrying platform, and a flexible plate clamping claw mechanism is arranged on the opposite side of the flexible plate carrying platform;
the pressure head is positioned above the flexible board carrying platform.
2. The apparatus for automatically aligning a rigid plate and a flexible plate according to claim 1, wherein: the rigid plate moving mechanism comprises a rigid plate X-axis moving mechanism and a rigid plate Y-axis moving mechanism, the rigid plate X-axis moving mechanism is connected with the rigid plate Y-axis moving mechanism, and the rigid plate Y-axis moving mechanism is connected with the rigid plate alignment assembly through a supporting table.
3. The apparatus for automatically aligning a rigid plate and a flexible plate according to claim 2, wherein: the first rigid plate clamping jaw mechanism comprises a first rigid plate clamping jaw air cylinder and a first rigid plate clamping jaw, and the first rigid plate clamping jaw air cylinder is connected with the first rigid plate clamping jaw through a buffer component; rigid plate second clamping jaw mechanism includes second rigid plate clamping jaw cylinder and second rigid plate clamping jaw, second rigid plate clamping jaw cylinder is connected with the second rigid plate clamping jaw.
4. The apparatus for automatically aligning a rigid plate and a flexible plate according to claim 3, wherein: the buffer member comprises a buffer and a spring, and the first rigid plate clamping jaw is connected with the linear guide rail.
5. The apparatus for automatically aligning a rigid plate and a flexible plate according to claim 1, wherein: the flexible plate clamping jaw mechanism comprises a flexible plate clamping jaw air cylinder and a flexible plate clamping jaw, and the flexible plate clamping jaw air cylinder is connected with the flexible plate clamping jaw through a buffering component.
6. The apparatus for automatically aligning a rigid plate and a flexible plate according to claim 5, wherein: the platform deck is provided with a horizontal rotating mechanism, and the horizontal rotating mechanism is connected with the flexible plate clamping jaw mechanism; the cushioning member includes a bumper and a spring.
7. The apparatus for automatically aligning a rigid plate and a flexible plate according to claim 6, wherein: the horizontal rotating mechanism comprises a turntable and a rotating driving mechanism, and the rotating driving mechanism is connected with the turntable; the flexible plate clamping jaw mechanism comprises a supporting table, the flexible plate clamping jaw air cylinder and the flexible plate clamping jaw are located on the supporting table, the supporting table is connected with the turntable, a sliding rail is arranged on the supporting table, and the flexible plate clamping jaw is connected with the sliding rail.
8. The apparatus for automatically aligning a rigid board with a flexible board according to claim 1, wherein: the other end of the rigid plate carrier plate is provided with a stop block; and one side of the rigid plate carrier plate is provided with an edge finding optical fiber.
9. The apparatus for automatically aligning a rigid plate to a flexible plate as claimed in any one of claims 1~8 wherein: the pressure head moving mechanism comprises a pressure head X-axis moving mechanism, a pressure head Y-axis moving mechanism and a pressure head Z-axis moving mechanism, the pressure head Z-axis moving mechanism is connected with the pressure head Y-axis moving mechanism through the pressure head X-axis moving mechanism, and the pressure head Y-axis moving mechanism is connected with the pressure head.
10. The apparatus for automatically aligning a rigid plate and a flexible plate according to claim 9, wherein: the carrying platform comprises a carrying platform moving mechanism and a carrying plate, the carrying platform moving mechanism is connected with the carrying plate, and the carrying plate is connected with the guide rail in a sliding mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221558707.0U CN217801774U (en) | 2022-06-21 | 2022-06-21 | Automatic alignment device for rigid plate and flexible plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221558707.0U CN217801774U (en) | 2022-06-21 | 2022-06-21 | Automatic alignment device for rigid plate and flexible plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217801774U true CN217801774U (en) | 2022-11-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221558707.0U Active CN217801774U (en) | 2022-06-21 | 2022-06-21 | Automatic alignment device for rigid plate and flexible plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217801774U (en) |
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2022
- 2022-06-21 CN CN202221558707.0U patent/CN217801774U/en active Active
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