CN218396415U - Ultrasonic welding machine - Google Patents
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- CN218396415U CN218396415U CN202221956220.8U CN202221956220U CN218396415U CN 218396415 U CN218396415 U CN 218396415U CN 202221956220 U CN202221956220 U CN 202221956220U CN 218396415 U CN218396415 U CN 218396415U
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Abstract
本实用新型公开了一种超声波焊接机,包括传送组件、压持组件及焊接组件,传送组件包括传送轨道及电池固定治具,电池固定治具设置于传送轨道上;压持组件包括压持块及除尘挡板,除尘挡板设置于压持块的一侧,压持块位于传送轨道的上方;焊接组件包括焊接座、焊接头及除尘外壳,焊接座与焊接头分别设置于传送轨道的一侧,除尘外壳设置于焊接头上。本实用新型的超声波焊接机通过设置传送组件、压持组件及焊接组件,从而能够通过传送轨道对电池固定治具上的电池进行焊接操作,由此使得焊接效率得到提高;同时,通过设置压持块和焊接座对传送到位的电池进行焊接固定,由此能够对电池进行快速焊接固定,使得焊接效率得到进一步提高。
The utility model discloses an ultrasonic welding machine, which comprises a transmission component, a pressing component and a welding component, the transmission component includes a transmission track and a battery fixing jig, and the battery fixing jig is arranged on the transmission track; the pressing and holding component includes a pressing block And the dust removal baffle, the dust removal baffle is arranged on one side of the pressing block, and the pressing block is located above the conveying track; the welding assembly includes a welding seat, a welding head and a dust removal shell, and the welding seat and the welding head are respectively arranged on one side of the conveying track On the side, the dust removal shell is set on the welding head. The ultrasonic welding machine of the utility model can weld the battery on the battery fixing fixture through the transmission track by setting the transmission component, the pressing component and the welding component, thereby improving the welding efficiency; at the same time, by setting the pressing The block and the welding seat carry out welding and fixing on the delivered battery, thus the battery can be quickly welded and fixed, so that the welding efficiency is further improved.
Description
技术领域technical field
本实用新型涉及电池生产加工技术领域,特别是涉及一种超声波焊接机。The utility model relates to the technical field of battery production and processing, in particular to an ultrasonic welding machine.
背景技术Background technique
在电池的焊接加工中,通常是将电池安装固定在焊接工位处,然后再通过焊接器对固定好的电池进行焊接操作,完成焊接加工后,再通过人工会对应的机械手进行转移。显然,现有的电池焊接加工的连贯性并不高,且需要对放置的电池位置进行调节固定,由此使得生产效率及位置精度不高。In the welding process of the battery, the battery is usually installed and fixed at the welding station, and then the fixed battery is welded by the welder. After the welding process is completed, it is transferred by the corresponding manipulator manually. Obviously, the continuity of the existing battery welding process is not high, and the position of the placed battery needs to be adjusted and fixed, thus making the production efficiency and position accuracy not high.
实用新型内容Utility model content
本实用新型的目的是克服现有技术中的不足之处,提供一种能够对电池进行快速焊接固定的超声波焊接机。The purpose of the utility model is to overcome the deficiencies in the prior art and provide an ultrasonic welding machine capable of quickly welding and fixing the battery.
本实用新型的目的是通过以下技术方案来实现的:The purpose of this utility model is achieved through the following technical solutions:
一种超声波焊接机包括:传送组件、压持组件及焊接组件,所述传送组件包括传送轨道及电池固定治具,所述电池固定治具设置于所述传送轨道上;所述压持组件包括压持块,所述压持块位于所述传送轨道的上方,所述压持块用于对所述电池固定治具上的电池进行压持固定;所述焊接组件包括焊接座及焊接头,所述焊接座与所述焊接头分别设置于所述传送轨道的一侧,所述焊接座与所述焊接头之间设置有焊接区,所述传送轨道用于带动所述电池固定治具移动至所述焊接区处。An ultrasonic welding machine includes: a transmission assembly, a pressing assembly and a welding assembly, the transmission assembly includes a transmission track and a battery fixing jig, and the battery fixing jig is arranged on the transmission track; the pressing assembly includes A pressing block, the pressing block is located above the transmission track, and the pressing block is used to press and fix the battery on the battery fixing fixture; the welding assembly includes a welding seat and a welding head, The welding seat and the welding head are respectively arranged on one side of the transmission track, a welding area is provided between the welding seat and the welding head, and the transmission track is used to drive the battery fixing jig to move to the welding area.
在其中一个实施例中,所述焊接组件还包括焊接顶升模组,所述焊接顶升模组与所述焊接座连接,所述焊接顶升模组用于带动所述焊接座向所述焊接头的方向进行运动,以使所述焊接座与所述电池固定治具的电池相抵持。In one of the embodiments, the welding assembly further includes a welding jacking module, the welding jacking module is connected with the welding seat, and the welding jacking module is used to drive the welding seat to the The direction of the welding head is moved so that the welding seat is opposed to the battery of the battery fixing jig.
在其中一个实施例中,所述焊接顶升模组包括电缸及顶升底座,所述焊接座设置于所述顶升底座上,所述电缸与所述顶升底座连接。In one of the embodiments, the welding jacking module includes an electric cylinder and a jacking base, the welding seat is arranged on the jacking base, and the electric cylinder is connected to the jacking base.
在其中一个实施例中,所述焊接顶升模组还包括顶升导杆、调节滑座及调节驱动件,所述顶升导杆的一端与所述顶升底座连接,所述顶升导杆的另一端滑动穿设所述调节滑座,所述调节滑座与所述调节驱动件连接,所述调节驱动件用于带动所述调节滑座向所述传送轨道的方向进行往复式位移。In one of the embodiments, the welding jacking module further includes a jacking guide rod, an adjustment slide seat, and an adjustment driver, one end of the jacking guide rod is connected to the jacking base, and the jacking guide rod The other end of the rod slides through the adjusting slide, and the adjusting slide is connected with the adjusting driving part, and the adjusting driving part is used to drive the adjusting sliding seat to perform reciprocating displacement in the direction of the conveying track .
在其中一个实施例中,所述焊接组件还包括焊接下压模组,所述焊接下压模组与所述焊接头连接,所述焊接下压模组用于带动所述焊接头向所述焊接座的方向进行运动,以使所述焊接头与所述电池固定治具的电池相抵持。In one of the embodiments, the welding assembly further includes a welding pressing die set, the welding pressing die set is connected with the welding head, and the welding pressing die set is used to drive the welding head to the The direction of the welding seat is moved so that the welding head is opposed to the battery of the battery fixing jig.
在其中一个实施例中,所述压持组件还包括除尘挡板,所述除尘挡板设置于所述压持块的一侧,所述焊接组件包括除尘外壳,所述除尘外壳设置于所述焊接头上,且所述除尘外壳与所述除尘挡板相对齐设置。In one of the embodiments, the pressing assembly further includes a dust removal baffle, and the dust removal baffle is arranged on one side of the pressing block, and the welding assembly includes a dust removal casing, and the dust removal casing is arranged on the On the welding head, and the dust removal shell is aligned with the dust removal baffle.
在其中一个实施例中,所述焊接组件还包括除尘管道,所述除尘管道与所述除尘外壳连通。In one of the embodiments, the welding assembly further includes a dust removal pipe, and the dust removal pipe communicates with the dust removal housing.
在其中一个实施例中,所述压持组件还包括支撑架、压持升降板、压持驱动气缸及挡板驱动气缸,所述支撑架设置于所述传送轨道的一侧,所述压持升降板滑动设置于所述支撑架上,所述压持驱动气缸与所述压持升降板连接,所述压持块设置于所述压持升降板上,所述挡板驱动气缸与所述除尘挡板连接,所述挡板驱动气缸用于带动所述除尘挡板在所述压持块的一侧进行升降运动。In one of the embodiments, the pressing assembly further includes a support frame, a pressing lifting plate, a pressing driving cylinder and a baffle driving cylinder, the supporting frame is arranged on one side of the conveying track, and the pressing The lifting plate is slidably arranged on the support frame, the pressing driving cylinder is connected with the pressing lifting plate, the pressing block is arranged on the pressing lifting plate, and the baffle driving cylinder is connected with the pressing lifting plate. The dust removal baffle is connected, and the baffle drive cylinder is used to drive the dust removal baffle to move up and down on one side of the pressing block.
在其中一个实施例中,所述除尘挡板上开设有焊接避位孔。In one of the embodiments, welding avoidance holes are opened on the dust removal baffle.
在其中一个实施例中,所述传送轨道为磁悬浮传送轨道。In one of the embodiments, the transport track is a magnetic levitation transport track.
1、与现有技术相比,本实用新型至少具有以下优点:1. Compared with the prior art, the utility model has at least the following advantages:
本实用新型的超声波焊接机通过设置传送组件、压持组件及焊接组件,从而能够通过传送轨道对电池固定治具上的电池进行焊接传送操作,由此代替人工的取放方式,使得焊接效率得到提高;同时,通过设置压持块和焊接座对传送到位的电池进行焊接固定,由此能够对传送轨道上的电池进行上下压持固定操作,使得焊接头能够对传送轨道上的电池进行焊接加工,从而使得整体的焊接效率得到进一步提高。The ultrasonic welding machine of the utility model is equipped with a transmission component, a pressing component and a welding component, so that the battery on the battery fixing jig can be welded and transmitted through the transmission track, thereby replacing the manual pick-and-place method, so that the welding efficiency is improved. Improvement; at the same time, by setting the pressing block and welding seat to weld and fix the delivered battery, the battery on the delivery track can be pressed and fixed up and down, so that the welding head can weld the battery on the delivery track , so that the overall welding efficiency is further improved.
2、与现有技术相比,本实用新型还具有以下优点:2. Compared with the prior art, the utility model also has the following advantages:
本实用新型的超声波焊接机通过设置除尘挡板和除尘外壳,从而能够对焊接加工时产生的粉尘进行吸附收集,由此起到良好的焊接除尘作用,使得整体的电池焊接质量得到提高。The ultrasonic welding machine of the utility model is provided with a dust removal baffle and a dust removal shell, so that the dust generated during welding can be absorbed and collected, thereby playing a good role in welding dust removal, so that the overall battery welding quality is improved.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below.
图1为本实用新型一实施例中的超声波焊接机的结构示意图;Fig. 1 is the structural representation of the ultrasonic welding machine in an embodiment of the utility model;
图2为图1中的超声波焊接机的传送组件与压持组件的结构示意图;Fig. 2 is a structural schematic diagram of the transmission assembly and the pressing assembly of the ultrasonic welding machine in Fig. 1;
图3为图1中的超声波焊接机的焊接组件的结构示意图。FIG. 3 is a structural schematic diagram of the welding assembly of the ultrasonic welding machine in FIG. 1 .
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。结合图1、图2与图3所示,一种超声波焊接机10包括:传送组件100、压持组件200及焊接组件300,传送组件100包括传送轨道110及电池固定治具 120,电池固定治具120设置于传送轨道110上;压持组件200包括压持块210 压持块210位于传送轨道110的上方,压持块210用于对电池固定治具120上的电池进行压持固定;焊接组件300包括焊接座310及焊接头320,焊接座310 与焊接头320分别设置于传送轨道110的一侧,焊接座310与焊接头320之间设置有焊接区,传送轨道110用于带动电池固定治具120移动至焊接区处。在本实施例中,焊接头320为超声波焊接头,由此能够实现对电池进行超声波焊接操作。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. As shown in Figure 1, Figure 2 and Figure 3, an
需要说明的是,传送轨道110为磁悬浮传送轨道,从而能够采用磁悬浮传送的方式对电池固定治具120进行传送,使得电池固定治具120能够移动至焊接区处进行焊接加工。电池固定治具120上设置有夹块结构,从而能够通过两个夹块进行相互夹紧靠近的方式对电池进行夹持固定,在本实施例中,电池固定治具120对电池进行夹持固定后,电池两测上的极耳分别位于电池固定治具120 外,从而能够便于焊接座310和焊接头320对电池的极耳位置处进行焊接加工。具体的,传送轨道110将电池固定治具120传送至焊接区处时,压持块210位于电池固定治具120的上方,如此,压持块210通过进行下降运动,从而能够对电池固定治具120上的电池进行压持固定。在本实施例中,压持组件200还包括除尘挡板220,除尘挡板220设置于压持块210的一侧,从而能够对电池极耳焊接位置处产生的粉尘进行阻挡。It should be noted that the
进一步地,完成电池的压持固定后,焊接座310先进行顶升运动,从而能够对电池的焊接位置处进行顶持限定,由此避免电池的焊接位置在进行焊接操作时发生位移或形变;焊接座310完成顶持限位后,焊接头320进行下降运动,从而能够与电池的焊接位置进行接触,由此对电池进行焊接加工。在本实施例中,焊接组件300还包括除尘外壳330,除尘外壳330设置于焊接头320上,且除尘外壳330与除尘挡板220相对齐设置,如此,当焊接头320与电池相抵持时,除尘外壳330随着焊接头320的下降运动移动至除尘挡板220上,并且与除尘挡板220相互配合形成密闭空间,由此能够通过除尘外壳330上的除尘孔对焊接产生的灰尘进行吸附收集,从而起到除尘的作用。本实用新型的超声波焊接机10通过设置传送组件100、压持组件200及焊接组件300,从而能够通过传送轨道110对电池固定治具120上的电池进行焊接传送操作,由此代替人工的取放方式,使得焊接效率得到提高;同时,通过设置压持块210和焊接座 310对传送到位的电池进行焊接固定,由此能够对传送轨道上的电池进行上下压持固定操作,使得焊接头能够对传送轨道上的电池进行焊接加工,从而使得整体的焊接效率得到进一步提高;最后,通过设置除尘挡板220和除尘外壳330,从而能够对焊接加工时产生的粉尘进行吸附收集,由此起到良好的焊接除尘作用,使得整体的电池焊接质量得到提高。Further, after the pressing and fixing of the battery is completed, the
如图3所示,一实施方式中,焊接组件300还包括焊接顶升模组340,焊接顶升模组310与焊接座310连接,焊接顶升模组340用于带动焊接座310向焊接头320的方向进行运动,以使焊接座310与电池固定治具120的电池相抵持。As shown in Figure 3, in one embodiment, the
需要说明的是,焊接顶升模组340包括电缸341及顶升底座342,焊接座 310设置于顶升底座342上,电缸341与顶升底座342连接,如此,能够通过电缸341带动顶升底座342进行顶升运动,使得顶升底座342上的焊接座310能够移动至电池固定治具120处对电池进行顶持限定,从而能够避免电池的焊接位置在焊接加工时发生位移或者形变。It should be noted that the
进一步地,焊接顶升模组340还包括顶升导杆343、调节滑座344及调节驱动件345,顶升导杆343的一端与顶升底座344连接,顶升导杆343的另一端滑动穿设调节滑座344,调节滑座344与调节驱动件345连接,调节驱动件345用于带动调节滑座344向传送轨道110的方向进行往复式位移。Further, the
需要说明的是,调节驱动件345为电机丝杠调节驱动件,从而能够采用电机带动丝杆旋转的方式对调节滑座344进行移动控制,使得调节滑座344上的焊接座310能够进行横向位置的调节,由此能够便于电池焊接操作的调试或者适应不同规格的电池的焊接操作;由于顶升导杆343的一端与顶升底座344连接,顶升导杆343的另一端滑动穿设调节滑座344,如此,使得顶升底座342不但能够进行升降运动,而且能够在调节滑座344的带动下进行横向移动,由此使得焊接座310能够进行顶升运动和横向调节操作,从而使得整体的焊接加工操作更加便捷,且整体结构更加紧凑。It should be noted that the
一实施方式中,焊接组件300还包括焊接下压模组,焊接下压模组与焊接头320连接,焊接下压模组用于带动焊接头320向焊接座310的方向进行运动,以使焊接头320与电池固定治具120的电池相抵持。In one embodiment, the
需要说明的是,焊接下压模组可以为气缸驱动结构或者电机驱动结构,由此能够带动焊接头320下降至电池固定治具120的对应位置处进行焊接加工。It should be noted that the welding pressing module can be a cylinder-driven structure or a motor-driven structure, which can drive the
请再次参阅图3,一实施方式中,焊接组件300还包括除尘管道350,除尘管道350与除尘外壳330连通,如此,能够通过除尘管道350与外部的负压设备进行连接,由此能够对除尘外壳330处的粉尘进行吸附收集,从而带动除尘的效果。Please refer to Fig. 3 again, in one embodiment,
结合图1与图2所示,一实施方式中,压持组件200还包括支撑架230、压持升降板240、压持驱动气缸250及挡板驱动气缸260,支撑架230设置于传送轨道110的一侧,压持升降板240滑动设置于支撑架230上,压持驱动气缸250 与压持升降板240连接,压持块210设置于压持升降板240上,挡板驱动气缸 260与除尘挡板220连接,挡板驱动气缸260用于带动除尘挡板220在压持块 210的一侧进行升降运动。As shown in FIG. 1 and FIG. 2 , in one embodiment, the pressing and
需要说明的是,当传送轨道110带动电池固定治具120移动至焊接区时,压持块210位于电池固定治具120的正上方,此时,通过压持驱动气缸250带动压持升降板240在支撑架230上进行下压运动,从而带动压持块210对电池固定治具120上的电池进行压持固定;当压持块210对电池固定治具120上的电池进行压持固定后,由于挡板驱动气缸260设置在压持升降板240上,如此,能够通过挡板驱动气缸260带动除尘挡板220在压持块210的一侧进行下压,由此能够与除尘外壳330相抵持并形成除尘封闭空间,从而能够对焊接时产生的粉尘进行清除。在本实施例中,除尘挡板220上开设有焊接避位孔221,由此能够对焊接头320起到避位作用,使得整体的焊接结构更加紧凑。It should be noted that when the
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以作出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the utility model, and the description thereof is relatively specific and detailed, but it should not be understood as limiting the scope of the utility model patent. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (10)
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