CN217779114U - Boxing system - Google Patents
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- CN217779114U CN217779114U CN202123430797.3U CN202123430797U CN217779114U CN 217779114 U CN217779114 U CN 217779114U CN 202123430797 U CN202123430797 U CN 202123430797U CN 217779114 U CN217779114 U CN 217779114U
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Abstract
本实用新型提供了一种装盒系统,包括卸盒系统、循环多工位工作台系统、装箱系统;所述卸盒系统还设置有第一中转系统、第二中转系统;第一中转系统位于卸盒系统和循环多工位工作台系统之间,第二中转系统也位于循环多工位工作台系统之前。本实用新型能够实现机械化放盒、装盒,为自动化包装提供生产线设备,且整机生产线布置灵活,能够适配立式、卧式包装盒。本实用新型的循环多工位工作台系统可以进行一体化装盒装瓶等步骤,且工作效率高,并且可以后需添加新的工位,环形结构紧凑,占地面积小。
The utility model provides a boxing system, which includes a box unloading system, a circular multi-station workbench system, and a boxing system; the box unloading system is also provided with a first transfer system and a second transfer system; the first transfer system Located between the unloading system and the circulating multi-station workbench system, the second transfer system is also located before the circulation multi-station workbench system. The utility model can realize mechanized box putting and box loading, and can provide production line equipment for automatic packaging, and the production line of the whole machine can be arranged flexibly, and can be adapted to vertical and horizontal packaging boxes. The circular multi-station workbench system of the utility model can carry out steps such as integrated cartoning and bottling, and has high working efficiency, and can add new stations later, has a compact ring structure and occupies a small area.
Description
技术领域technical field
本实用新型涉及包装机械领域,尤其涉及一种装盒系统。The utility model relates to the field of packaging machinery, in particular to a box loading system.
背景技术Background technique
在白酒行业,对于礼盒装白酒在包装时,需要将白酒转入定制的包装盒中,包装盒的规格款式各种各样,普通的装盒机没办法满足各种规格的装盒动作,一般都是靠人工装盒或者依靠人工和机械配合的半自动化生产包装,很难实现一体化全自动包装,并且需要大量的人工成本并效率不高。In the liquor industry, when packing liquor in gift boxes, the liquor needs to be transferred into custom-made packaging boxes. They all rely on manual boxing or semi-automatic production packaging that relies on manual and mechanical cooperation. It is difficult to achieve integrated automatic packaging, and it requires a lot of labor costs and is not efficient.
实用新型内容Utility model content
本实用新型的目的是提供一种装盒系统,能够适应不同的包装盒规格款式,为自动化包装提供生产线设备。为此,本实用新型采用以下技术方案:The purpose of the utility model is to provide a boxing system, which can adapt to different specifications and styles of packaging boxes, and provide production line equipment for automatic packaging. For this reason, the utility model adopts the following technical solutions:
装盒系统,其特征在于包括卸盒系统、循环多工位工作台系统、装箱系统;所述卸盒系统还设置有第一中转系统、第二中转系统;第一中转系统位于卸盒系统和循环多工位工作台系统之间,第二中转系统也位于循环多工位工作台系统之前。The cartoning system is characterized in that it includes an unloading system, a circular multi-station workbench system, and a packing system; the unloading system is also provided with a first transfer system and a second transfer system; the first transfer system is located in the unloading system. Between the circulation multi-station workbench system and the second transfer system is also located before the circulation multi-station workbench system.
在采用上述技术方案的基础上,本实用新型还可采用以下进一步的技术方案,或对这些进一步的技术方案组合使用:On the basis of adopting the above technical solutions, the utility model can also adopt the following further technical solutions, or use these further technical solutions in combination:
所述装盒系统还包括装箱系统和第三中转系统,第三中转系统位于循环多工位工作台系统和装箱系统之间。The cartoning system also includes a cartoning system and a third transfer system, and the third transfer system is located between the circulating multi-station workbench system and the cartoning system.
第一中转系统包括:盒子中转输送平台位于卸盒系统和循环多工位工作台系统之间;卸盒系统在盒子中转输送平台之前设置卸盒机构,用于将包装盒卸到盒子中转输送平台上;所述卸盒机构可采用机器人。在盒子中转输送平台与循环多工位工作台系统之间设置中转输送机构,用于将包装盒转移到循环多工位工作台系统的放盒工位上,所述中转输送机构可采用机器人。The first transfer system includes: the box transfer delivery platform is located between the box unloading system and the circular multi-station workbench system; the box unloading system is equipped with a box unloading mechanism before the box transfer delivery platform, which is used to unload the packaging boxes to the box transfer delivery platform Above; the box unloading mechanism can use a robot. A transfer conveying mechanism is set between the box transfer conveying platform and the circular multi-station workbench system, which is used to transfer the packaging boxes to the box-putting station of the circular multi-station workbench system, and the transfer conveying mechanism can use a robot.
第二中转系统包括:瓶子中转输送平台位于循环多工位工作台系统之前,在瓶子中转输送平台与循环多工位工作台系统之间设置中转输送机构,用于将瓶子装到处于循环多工位工作台系统的装盒工位上的包装盒中;该中转输送机构可采用机器人。瓶子中转输送平台之前,也设置中转输送机构,用于将灌装封盖后的瓶子放到瓶子中转输送平台上,该中转输送机构可采用机器人。The second transfer system includes: the bottle transfer conveying platform is located before the circulating multi-station workbench system, and a transfer conveying mechanism is set between the bottle transfer conveying platform and the circulated multi-station workbench system In the packaging box on the boxing station of the workbench system; the transfer conveying mechanism can use a robot. Before the bottle transfer conveying platform, a transfer conveying mechanism is also set up, which is used to put the bottle after filling and capping on the bottle transfer conveying platform, and the transfer conveying mechanism can adopt a robot.
第三中转系统包括:装瓶后盒子的中转输送平台位于循环多工位工作台系统和装箱系统之间;在循环多工位工作台系统和装瓶后盒子的中转输送平台之间设置中转输送机构,用于将装瓶后盒子从循环多工位工作台系统输出工位转移到装瓶后盒子的中转输送平台上;该中转输送机构可采用机器人。装瓶后盒子的中转输送平台和装箱系统之间设置中转输送机构,用于将装瓶后盒子从装瓶后盒子的中转输送平台送到装箱系统中,该中转输送机构可采用机器人。The third transfer system includes: the transfer conveying platform of the box after bottling is located between the circulating multi-station workbench system and the packing system; the transfer conveying is set between the circulating multi-station workbench system and the transfer conveying platform of the box after bottling The mechanism is used to transfer the bottled box from the output station of the circular multi-station workbench system to the transfer delivery platform of the bottled box; the transfer delivery mechanism can use a robot. A transfer conveying mechanism is set between the transfer conveying platform of the bottled box and the boxing system, which is used to send the bottled box from the transfer conveying platform of the bottled box to the packing system. The transfer conveying mechanism can adopt a robot.
循环多工位工作台系统包括有循环系统,沿循环系统的循环路线设置不同的工位及相应的工位装置。所述不同的工位包括放盒工位、装盒工位和输出工位。The circulation multi-station workbench system includes a circulation system, and different stations and corresponding station devices are set along the circulation route of the circulation system. The different stations include a box putting station, a box packing station and an output station.
所述循环多工位工作台系统包括循环系统和多个工位装置,所述工位装置安装在循环系统上,所述多个工位装置沿循环系统决定的循环路线设置;所述循环系统包括旋转圈,多个工位装置沿旋转圈的圆周方向均匀设置,所述旋转圈可旋转地设置在机架上,所述旋转圈沿其圆周方向设置一圈齿轮,由驱动电机驱动齿轮间歇旋转。The circulation multi-station workbench system includes a circulation system and a plurality of station devices, the station devices are installed on the circulation system, and the plurality of station devices are arranged along the circulation route determined by the circulation system; the circulation system It includes a rotating circle, and a plurality of station devices are evenly arranged along the circumferential direction of the rotating circle. The rotating circle is rotatably arranged on the frame. The rotating circle is provided with a circle of gears along its circumferential direction, and the gears are driven intermittently by the drive motor. rotate.
对应在旋转圈的中心孔范围设置各个工位装置的控制箱,控制箱安装在所述旋转圈上,随旋转圈一起转动。Correspondingly, the control boxes of each station device are arranged in the range of the central hole of the rotating ring, and the control boxes are installed on the rotating ring and rotate together with the rotating ring.
所述工位装置呈阵列地设置多个盒子卡位,所述盒子卡位成排设置,所述盒子卡位包括底部定位孔和盒身夹持机构,所述盒身夹持机构包括夹口和夹持驱动机构。The station device is provided with a plurality of box clamping positions in an array, and the box clamping positions are arranged in a row, and the box clamping positions include a bottom positioning hole and a box body clamping mechanism, and the box body clamping mechanism includes a jaw and clamping drive mechanism.
所述工位装置中设置可升降的安装结构及其升降驱动机构,所述盒身夹持机构设置在可升降的安装结构上。A liftable installation structure and its lift drive mechanism are arranged in the station device, and the box body clamping mechanism is arranged on the liftable installation structure.
所述工位装置包括支撑系统,所述支撑系统包括工位支撑板、托盘以及升降安装结构,所述定位孔设置在底部托盘上,所述托盘安装在工位支撑板上;所述旋转圈上对于各个工位装置设置安装架,所述工位支撑板通过工位底板安装在所述安装架上。The station device includes a support system, the support system includes a station support plate, a tray and a lifting installation structure, the positioning hole is arranged on the bottom tray, and the tray is installed on the station support plate; the rotating ring A mounting frame is provided for each station device, and the station support plate is installed on the mounting frame through the station bottom plate.
所述升降安装结构包括顶板,所述顶板设置对应盒子卡位的孔,所述顶板与托盘底部之间的高度对应盒子的高度,使得安装在顶板上的开合盖机构能够从顶部连接盒盖。与盒盖顶部匹配来实现开合盖动作。The lifting installation structure includes a top plate, the top plate is provided with a hole corresponding to the position of the box, and the height between the top plate and the bottom of the tray corresponds to the height of the box, so that the opening and closing cover mechanism installed on the top plate can connect the box cover from the top . Matches with the top of the box lid to realize the action of opening and closing the lid.
每排的盒子卡位数量适配盒子垛的每排或每列的盒子数。The number of box slots in each row is adapted to the number of boxes in each row or column of the box stack.
所述盒身夹持机构包括第一侧夹板和第二侧夹板、第一端导轨和第二端导轨,所述导轨的两端和安装板连接,夹板的长度满足一个盒子的尺寸而设置一个卡口,或者是满足多排盒子的宽度尺寸而在夹板的长度方向上设置与各排盒子对应的多个卡口;沿排的长度方向,各个盒身夹持机构的第一侧夹板通过位于端部的第一连接板连接为框架式结构而由一个驱动机构统一驱动运动,各个盒身夹持机构的第二侧夹板通过位于端部的第二连接板连接为框架式结构而由另一个驱动机构统一驱动运动。两个定位气缸分别和所在侧的安装板连接。The box body clamping mechanism includes a first side splint and a second side splint, a first end guide rail and a second end guide rail, the two ends of the guide rail are connected to the mounting plate, the length of the splint meets the size of a box and a Bayonet, or meet the width dimension of multiple rows of boxes and set a plurality of bayonets corresponding to each row of boxes in the length direction of the splint; along the length direction of the row, the first side splint of each box body clamping mechanism passes through the The first connecting plate at the end is connected as a frame structure and driven by a driving mechanism, and the second side splints of each box body clamping mechanism are connected as a frame structure through the second connecting plate at the end and are driven by another The drive mechanism drives the movement in unison. The two positioning cylinders are respectively connected with the mounting plate on the side where they are located.
所述可升降的安装结构采用顶板,盒身夹持机构的安装板连接在顶板上并处在顶板下方,所述顶板对应盒子卡位设置通孔。The liftable installation structure adopts a top plate, the installation plate of the box body clamping mechanism is connected to the top plate and is located below the top plate, and the top plate is provided with a through hole corresponding to the box clamping position.
所述升降驱动机构包括升降驱动机构安装板和驱动动力机构,所述升降驱动机构安装板与工位支撑板连接,所述可升降的安装结构和所述升降驱动机构安装板之间设置导向结构。The lifting driving mechanism includes a lifting driving mechanism mounting plate and a driving power mechanism, the lifting driving mechanism mounting plate is connected to the station support plate, and a guiding structure is arranged between the lifting mounting structure and the lifting driving mechanism mounting plate .
所述工位装置对应各盒子卡位可设置开合盖机构;所述开合盖机构对应盒子卡位的所述排的长度方向设置,而形成一排开合盖结构。The station device can be provided with an opening and closing cover mechanism corresponding to each box clamping position; the opening and closing cover mechanism is arranged in the length direction corresponding to the row of the box clamping positions to form a row of opening and closing cover structures.
所述工位装置中设置可升降的安装结构及其升降驱动机构;所述开合盖机构可设置在可升降的安装结构上。A liftable installation structure and its lift drive mechanism are set in the station device; the opening and closing mechanism can be set on the liftable installation structure.
所述开合盖机构设置转动架,所述转动架上设置所述一排开合盖结构.所述转动架通过驱动电机按照程序被驱动转动,所述转动架被可转动地安装在支座上;所述转动架上对应各个盒子卡位设置吸盘。The opening and closing cover mechanism is provided with a turret, and the row of opening and closing cover structures is arranged on the turret. The turret is driven to rotate by a drive motor according to a program, and the turret is rotatably installed on a support above; the turret is provided with suction cups corresponding to the positions of each box.
所述开合盖机构还可设置折舌机构;所述开合盖机构设置转动架,所述转动架对应各个盒子卡位设置所述折舌机构,所述折舌机构包括与插舌对应的折舌部件及其驱动动力,折舌部件在底端设置向内的凸起,由驱动动力驱动折舌部件按照垂直于转动架转动轴线的方向前后运动。The opening and closing cover mechanism can also be provided with a tongue-folding mechanism; the opening and closing cover mechanism is provided with a turret, and the turret is provided with the tongue-folding mechanism corresponding to each box clamping position, and the tongue-folding mechanism includes a tongue corresponding to the tongue. The flap part and its driving power, the flap part is provided with an inward protrusion at the bottom end, and the driving power drives the flap part to move back and forth in a direction perpendicular to the rotation axis of the turret.
所述折舌部件的下端对应盒盖插舌高度方向上的中部。The lower end of the flap part corresponds to the middle part in the height direction of the lid tongue.
所述开合盖机构设置转动架,转动架对应各个盒子卡位分别设置凸起在转动架侧边的凸板,吸盘、折舌机构设置在凸板上。The cover opening and closing mechanism is provided with a turret, and the turret is respectively provided with convex plates protruding from the side of the turret corresponding to each box clamping position, and the suction cup and the tongue-folding mechanism are arranged on the convex plates.
由于采用本实用新型的技术方案,本实用新型能够实现机械化放盒、装盒,为自动化包装提供生产线设备,且整机生产线布置灵活,能够适配立式、卧式包装盒。本实用新型的循环多工位工作台系统可以进行一体化装盒装瓶等步骤,且工作效率高,并且可以后需添加新的工位,环形结构紧凑,占地面积小。Due to the adoption of the technical solution of the utility model, the utility model can realize mechanized box placement and box loading, and provide production line equipment for automatic packaging, and the production line of the whole machine can be arranged flexibly, and can be adapted to vertical and horizontal packaging boxes. The circular multi-station workbench system of the utility model can carry out steps such as integrated cartoning and bottling, and has high working efficiency, and can add new stations later, has a compact ring structure and occupies a small area.
附图说明Description of drawings
图1为本实用新型的装盒系统的示意图。Fig. 1 is the schematic diagram of the box loading system of the present invention.
图2为循环多工位工作台第二种实施方式的示意图。Fig. 2 is a schematic diagram of the second embodiment of the circular multi-station workbench.
图3为循环多工位工作台第三种实施方式的示意图。Fig. 3 is a schematic diagram of a third embodiment of a circular multi-station workbench.
图4-1、4-2分别为一种规格款式的包装盒的闭合、打开状态示意图。Figures 4-1 and 4-2 are schematic diagrams of the closed and open states of a packaging box of one specification and style respectively.
图5-1、5-2、5-3分别为第二种规格款式的包装盒在闭合、打开状态下示意图以及打开状态下的俯视图。Figures 5-1, 5-2, and 5-3 are the schematic diagrams of the packaging box of the second specification and style in the closed and open states, and the top view in the open state, respectively.
图6-1、6-2、6-3分别为第三种规格款式的包装盒在闭合、打开状态下示意图以及打开状态下的俯视图。Figures 6-1, 6-2, and 6-3 are schematic diagrams of the packaging box of the third specification and style in closed and open states, and top views in the open state, respectively.
图7-1、7-2、7-3分别为第四种规格款式的包装盒在闭合、打开状态下示意图以及打开状态下的俯视图。Figures 7-1, 7-2, and 7-3 are schematic diagrams of the packaging box of the fourth specification and style in closed and open states, and top views in the open state, respectively.
图8为本实用新型实施例中,循环多工位工作台和中转输送机构的平面布置图。Fig. 8 is a plane layout diagram of the circulating multi-station workbench and the transfer conveying mechanism in the embodiment of the present utility model.
图9为本实用新型实施例中,循环多工位工作台和中转输送机构的布置示意图。Fig. 9 is a schematic diagram of the arrangement of the circulating multi-station workbench and the transfer conveying mechanism in the embodiment of the present utility model.
图10为本实用新型实施例中,循环多工位工作台的爆炸示意图。Fig. 10 is an exploded schematic diagram of a circular multi-station workbench in an embodiment of the present invention.
图11为本实用新型实施例中,工位装置的示意图。Fig. 11 is a schematic diagram of a station device in an embodiment of the present utility model.
图12为本实用新型实施例中,隐去一半盒身夹持机构后的工位装置示意图。Fig. 12 is a schematic diagram of the station device after half of the box body clamping mechanism is hidden in the embodiment of the utility model.
图13为本实用新型实施例的工位装置中的盒身夹持机构和开合盖机构的示意图。Fig. 13 is a schematic diagram of the box body clamping mechanism and the opening and closing lid mechanism in the station device of the embodiment of the present invention.
图14为本实用新型实施例的工位装置中的A部位的放大示意图。Fig. 14 is an enlarged schematic view of part A in the station device of the embodiment of the present invention.
具体实施方式Detailed ways
参照附图1。本实用新型的装盒系统包括卸盒系统、循环多工位工作台系统、装箱系统。所述卸盒系统还设置有第一中转系统、第二中转系统、第三中转系统。第一中转系统位于卸盒系统400和循环多工位工作台系统500之间,第二中转系统也位于循环多工位工作台系统500之前,第三中转系统300位于循环多工位工作台系统500和装箱系统600之间。Refer to accompanying drawing 1. The cartoning system of the utility model includes a carton unloading system, a cycle multi-station workbench system and a cartoning system. The box unloading system is also provided with a first transfer system, a second transfer system, and a third transfer system. The first transfer system is located between the
第一中转系统:盒子中转输送平台101位于卸盒系统400和循环多工位工作台系统500之间。卸盒系统在盒子中转输送平台101之前设置卸盒机构102,用于将包装盒卸到盒子中转输送平台101上,所述卸盒机构102可采用机器人。在盒子中转输送平台101与循环多工位工作台系统500之间设置中转输送机构103,用于将包装盒转移到循环多工位工作台系统500的放盒工位G1上,所述中转输送机构103可采用机器人。The first transfer system: the box
第二中转系统:瓶子中转输送平台201也位于循环多工位工作台系统500之前,在瓶子中转输送平台201与循环多工位工作台系统500之间设置中转输送机构202,用于将瓶子装到处于循环多工位工作台系统500的装盒工位G2上的包装盒中,该中转输送机构202可采用机器人。瓶子中转输送平台201之前,也设置中转输送机构203,用于将灌装封盖后的瓶子放到瓶子中转输送平台201上,该中转输送机构203可采用机器人。The second transfer system: the bottle
第三中转系统:装瓶后盒子的中转输送平台301位于循环多工位工作台系统500和装箱系统600之间。在循环多工位工作台系统500和装瓶后盒子的中转输送平台301之间设置中转输送机构302,用于将装瓶后盒子从循环多工位工作台系统500输出工位G3转移到装瓶后盒子的中转输送平台301上,该中转输送机构302可采用机器人。装瓶后盒子的中转输送平台301和装箱系统600之间设置中转输送机构303,用于将装瓶后盒子从装瓶后盒子的中转输送平台3送到装箱系统中,该中转输送机构303可采用机器人。The third transfer system: the
第一、第二、第三中转系统中,中转输送平台均根据情况可设置也可不设置。In the first, second, and third transfer systems, the transfer delivery platforms may or may not be provided according to the situation.
本实施例中的所有中转机器人(机械手)都为可旋转的机构,每个需要抓取放置的工序都处在中转机器人(机械手)的工作范围内,保证每道工序动作的顺利衔接,其机械臂能够倾斜和旋转,以调整执行机构高度和角度。All transfer robots (manipulators) in this embodiment are rotatable mechanisms, and each process that needs to be grasped and placed is within the working range of the transfer robot (manipulator), ensuring the smooth connection of each process action. Arm can be tilted and swiveled to adjust actuator height and angle.
循环多工位工作台系统500完成了所有需要动作的循环连续性,结构简单,能够模块化设置。循环多工位工作台系统包括有循环系统,沿循环系统的循环路线设置不同的工位及相应的工位装置。如图2所示,所述不同的工位包括放盒工位G1、装盒工位G2和输出工位G3,沿圆周方向均匀布置,也可以设置更多的工位,以作为预留工位,这些预留工位能实现其它不同的功能。进一步地,如图1所示,所述循环多工位工作台系统还可附加的另一个工位,形成四工位循环工作台系统,或者,如图3所示,所述循环多工位工作台系统可以是更多工位的循环工作台系统。比如:在装盒工位前后只要是盒子盖打开的状态可根据需要设置放合格证工位、放配件工位。在装盒完成后,盒子盖没盖之前,可根据需要设置瓶盒关联工位,通过扫描或者关联机构读取瓶子和盒子的二维码,通过系统完成关联,便于后续追溯功能。盒子盖关闭后,比如装盒工位之后,可根据需要设置贴标工位、喷码工位,贴标可以是贴封盒标,喷码可以是在盒子上喷盒子日期码。盒子盖关闭后,还可设置打钉工位,能使盒子包装更牢靠。这些工位可在圆周方向上布置,也可沿如图3所示的循环路线布置,或依设计的其它形状的循环路线。The cycle
放盒工位G1到装盒工位G2过程中,可设置开盒子盖机构,比如通过导向机构开盒子盖的方式,也可以在放盒工位或放盒工位之后,装盒工位之前或装盒工位上设置开盒子盖的机构,在装盒动作前把盒子盖打开,保证顺利装盒。During the process from the box unloading station G1 to the box loading station G2, a box cover opening mechanism can be set, such as opening the box cover through a guiding mechanism, or after the box unloading station or the box loading station, and before the box loading station Or set up a mechanism for opening the box cover on the boxing station, and open the box cover before the boxing action to ensure smooth boxing.
装盒工位G2到输出工位G3过程中,可设置关盒子盖机构,比如通过导向机构关盒子盖的方式,也可以在装盒工位或装盒工位后、输出工位前或输出工位设置关盒子盖的机构,在输出前把盒子盖关闭,保证顺利输出至下一道工序。本实施例中的下一道工序为装箱工序。During the process from the cartoning station G2 to the output station G3, a box cover closing mechanism can be set, such as closing the box cover through a guiding mechanism, or it can be installed at the boxing station or after the cartoning station, before the output station or at the output The station is equipped with a mechanism for closing the box cover, and the box cover is closed before output to ensure smooth output to the next process. The next process in this embodiment is the packing process.
第一中转系统、第二中转系统和第三中转系统的工作范围都包括循环多工位工作台系统中的对应工位。The working ranges of the first transfer system, the second transfer system and the third transfer system all include corresponding stations in the circulation multi-station workbench system.
如图1所示卸盒系统包括卸盒机构、卸板机构。As shown in Figure 1, the box unloading system includes a box unloading mechanism and a plate unloading mechanism.
盒子垛401通过输送线402或者叉车送入卸盒系统中。盒子垛的盒子可以是立着一层一层也可以是躺着一层层,本实施例中为立着一层一层的盒子垛。The
盒子垛401输送进卸盒系统中后,被输送线输送到卸垛位置405,通过卸盒机构102把盒子一组一组的卸入盒子中转输送平台101中。After the
盒子垛401最上层设有顶板,当需要卸盒时,需要卸板机构403把顶板收集放入规定的区域404,再卸最上层的盒子。当卸完一层盒子后,每层盒子之间还会设有隔板,卸板机构把隔板收集放入规定的区域404,再进行下一层的盒子卸跺。The uppermost layer of the
卸板机构403可以是机器人卸板的方式,也可以是其他机械结构来实现卸板的动作,本实施例中采用的机器人卸板机构。The
卸盒机构102抓取若干盒子放入第一中转系统中,通过第一中转系统使盒子流转到下一工序中。本实施例中的下一道工序为循环多工位工作台系统500。The
卸盒机构102可以是卸盒机器人(机械手),也可采用其他的机构来实现盒子卸垛功能。The
对于第一中转系统,当需要装盒动作为盒子是直立状态时,如盒子垛401为盒子直立状态进入卸盒系统进行卸垛,卸盒机构102只需把盒子直立着通过第一中转系统运送到循环多工位工作台系统500中即可,如盒子垛为盒子平躺状态进入卸盒系统400进行卸垛,卸盒机构102抓取盒子并将盒子旋转角度至放盒时的状态,直立着通过第一中转系统运送到循环多工位工作台系统500中,或者卸盒机构102抓取盒子放入第一中转系统中,通过第一中转系统的中转输送机构103把盒子旋转至放盒时的状态,并将盒子送入循环多工位工作台系统500中。For the first transfer system, when the box is in an upright state when the box loading action is required, if the
当需要装盒动作为盒子是平躺状态时,如盒子垛401为盒子直立状态进入卸盒系统进行卸垛,卸盒机构102抓取盒子并将盒子旋转角度至放盒时的状态,平躺着通过第一中转系统运送到循环多工位工作台系统500中,或者卸盒机构102抓取盒子放入第一中转系统中,通过第一中转系统中的转输送机构103把盒子旋转至放盒时的状态,并将盒子送入循环多工位工作台系统500中。如盒子垛401为盒子平躺状态进入卸盒系统进行卸垛,卸盒机构102只需把瓶子平躺着通过第一中转系统运送到循环多工位工作台系统500中即可。When the box loading action is required as the box is in a flat state, if the
对于第二中转系统,灌装封盖完成后的瓶子平躺着或者直立着进入第二中转系统中,第二中转系统将完成灌装封盖后的瓶子根据需求放入循环多工位工作台系统500中装盒工位G2的盒子中,完成装盒动作。For the second transfer system, the filled and capped bottles enter the second transfer system lying flat or standing upright, and the second transfer system puts the filled and capped bottles into the circular multi-station workbench according to requirements In the box of the boxing station G2 in the
如装盒工作为瓶子是直立状态时,第二中转系统直接从灌装封盖系统中把灌装封盖后的瓶子取出并运送到装盒工位G2的盒子中,完成装盒。如装盒工作为瓶子是平躺状态时,第二中转系统将灌装封盖后的瓶子从灌装封盖系统中取出,并旋转需要的角度后,将瓶子运送到装盒工位G2的盒子中,完成装盒。If the cartoning work is when the bottle is in an upright state, the second transfer system directly takes out the filled and capped bottle from the filling and capping system and transports it to the box of the cartoning station G2 to complete the cartoning. If the cartoning work is that the bottle is lying flat, the second transfer system will take the filled and capped bottle out of the filling and capping system, rotate the required angle, and transport the bottle to the cartoning station G2 In the box, the boxing is complete.
本实施例中,装盒工作为瓶子平躺的状态,图中第二中转系统包括中转机器人(机械手)203、中转输送平台201和中转机器人(机械手)202,通过中转机器人(机械手)203从灌装封盖系统中把若干瓶子抓取并旋转90度放入中转输送平台201中,中转机器人(机械手)202从中转输送平台201中已经平躺状态的瓶子抓取后并放入装盒工位G2的盒子中完成装盒动作。In this embodiment, the cartoning work is the state where the bottle is lying flat. The second transfer system in the figure includes a transfer robot (manipulator) 203, a
对于第三中转系统,装盒完成后的产品通过第三中转系统送入至装箱系统600,完成下一步的装箱动作。For the third transfer system, the finished products are sent to the
如装盒动作为直立着装盒,装箱为直立着装箱时,第三中转系统把直立着装完盒的产品从循环多工位工作台系统500的输出工位G3取出放入装箱系统600中进行进一步的装箱动作。If the boxing action is upright boxing, when the boxing is upright boxing, the third transfer system takes out the upright boxed products from the output station G3 of the circular
如装盒动作为平躺着装盒,装箱为直立着装箱时,第三中转系统把平躺着装完盒的产品从循环多工位工作台系统500的输出工位G3取出并旋转角度,使装完盒的产品处于可装箱状态后,被放入装箱系统中进行进一步的装箱动作。If the boxing action is to pack the box while lying down, and when the boxing is to pack the box upright, the third transfer system takes out the boxed product lying on the back from the output station G3 of the circular
一般情况下装箱都为直立着装箱,如装箱为平躺着装箱,也是同样的原理。Under normal circumstances, the packing is upright, if the packing is lying down, the same principle applies.
本实施例中,第三中转系统3包括中转机器人(机械手)302、中转输送平台301和中转机器人(机械手)303,装盒动作为平躺着装盒,中转机器人(机械手)302把平躺着装完盒的产品从循环多工位工作台系统500的输出工位G3取出,并把产品旋转90度后,放入中转输送平台301中,中转机器人(机械手)303从中转输送平台301中把准备好的可以装箱状态的产品取出并放入装箱系统进行下一步的装箱动作。In this embodiment, the third transfer system 3 includes a transfer robot (manipulator) 302, a
采用上述中转系统的另一个突出技术效果是,卸盒系统400、循环多工位工作台系统500、装箱系统600可以设置在不同的独立空间(比如,不同的房间),而利用盒子中转输送平台101、瓶子中转输送平台201、装瓶后盒子的中转输送平台301作为各个独立空间之间的衔接,而实现设备的灵活布置,有效利用场地。盒子中转输送平台101可以具有缓存的功能。Another outstanding technical effect of adopting the above-mentioned transfer system is that the
对于上述的各中转系统中,如果不存在旋转角度的动作需求,也可以不设置中转输送平台,通过机器人(机械手)直接中转。For the above-mentioned transfer systems, if there is no action requirement for the rotation angle, it is also possible to directly transfer through a robot (manipulator) without setting up a transfer delivery platform.
装箱系统设置有开箱机构(图中省略),开箱机构和装箱机构通过输送线连接,箱子通过开箱机构(图中省略)进行纸箱成型,成型好的纸箱通过输送线输送进装箱机构,完成装箱的准备工作。The packing system is equipped with an unpacking mechanism (omitted in the figure). The unpacking mechanism and the packing mechanism are connected by a conveying line. The cartons are formed by the unpacking mechanism (not shown in the figure). The formed cartons are transported into the packing box through the conveying line. Box mechanism to complete the preparation for packing.
装完盒的产品通过第三中转系统运送到装箱系统600中,通过装箱机构601把装完盒的产品根据需要装入纸箱中,装箱后封箱,接着进行下一步码垛等系列工序。The boxed products are transported to the
以下列举了几种被装盒的盒子。在图4-1、4-2中,B11为罩盖,B12为底托;这种盒子的装盒状态为直立状态,装盒前取出罩盖,把瓶子放入盒子底托中,并把罩盖盖上完成装盒功能,罩盖盖上之后还可设置锁扣功能,在本实施例中盒子的整体形状为立方体。在图5-1、5-2、5-3中,B21为盒体,B22为在盒体顶端的翻盖,B2为装盒的瓶子;这种盒子的装盒状态为直立状态,装盒前打开翻盖,把瓶子放入盒子中,并把翻盖关闭完成装盒功能。在图6-1、6-2、6-3中,B31为卧式盒体,B32为在卧式盒体顶面的翻盖,B3为装盒的瓶子;这种盒子的装盒状态为平躺状态,装盒前打开翻盖,翻盖采用单边打开的方式,把瓶子放入盒子中,并把翻盖关闭完成装盒功能。在图7-1、7-2、7-3中,B41为卧式盒体,B42为在卧式盒体顶面的双向翻盖,B4为装盒的瓶子;这种盒子的装盒状态为平躺状态,装盒前打开翻盖,翻盖为双向打开的方式,把瓶子放入盒子中,并把翻盖关闭完成装盒功能。Several types of boxes are listed below. In Figures 4-1 and 4-2, B11 is the cover, and B12 is the bottom bracket; the packing state of this kind of box is upright, take out the cover before loading the box, put the bottle into the bottom bracket of the box, and put The boxing function is completed on the cover cover, and the locking function can also be set after the cover cover is closed. In this embodiment, the overall shape of the box is a cube. In Figures 5-1, 5-2, and 5-3, B21 is the box body, B22 is the flip cover on the top of the box body, and B2 is the boxed bottle; the boxing state of this box is an upright state. Open the flip cover, put the bottle into the box, and close the flip cover to complete the boxing function. In Figures 6-1, 6-2, and 6-3, B31 is a horizontal box body, B32 is a flip cover on the top surface of the horizontal box body, and B3 is a boxed bottle; the boxing state of this box is flat In the lying state, open the flip cover before packing the box. The flip cover is opened on one side, put the bottle into the box, and close the flip cover to complete the box loading function. In Figures 7-1, 7-2, and 7-3, B41 is a horizontal box, B42 is a two-way flip cover on the top surface of the horizontal box, and B4 is a boxed bottle; the boxing state of this box is In the lying state, open the flap before loading the box. The flip is opened in two directions. Put the bottle into the box and close the flip to complete the boxing function.
参照图8-14。本实用新型还提供了一种循环多工位工作台系统的优选实施方式,包括循环系统和多个工位装置501,在本实施例中,所述工位装置设置有6个,沿圆周方向设置,当然,如图3所示,也可沿其它形状的循环路线均匀设置。Refer to Figure 8-14. The utility model also provides a preferred embodiment of a circulating multi-station workbench system, including a circulation system and a plurality of
所述循环系统包括旋转圈1,多个工位装置501沿旋转圈1的圆周方向均匀设置,对应在旋转圈1的中心孔范围设置各个工位装置501的控制箱502,所述旋转圈上安装对应的控制箱安装架13,控制箱也随旋转圈一起转动。所述旋转圈可旋转地设置在机架2上,所述旋转圈沿其圆周方向设置一圈齿轮11,由驱动电机过与所述齿轮11啮合连接的主动齿轮12驱动所述齿轮11间歇旋转,而使得旋转圈1及其上的工位装置501、控制箱502也间歇旋转。齿轮11为大齿轮,与驱动齿轮12为减速关系。旋转圈1下方为回转支撑(相当于是一个轴承),回转支撑的外圈和旋转圈固定,内圈和机架2固定。The circulation system includes a rotating ring 1, a plurality of
所述旋转圈1上对于各个工位装置501也设置安装架14,工位装置501安装在所述安装架14上。The rotating ring 1 is also provided with a mounting
以下以一个工位装置为例对工位装置的一种结构实施例作详细描述。A structural embodiment of the station device will be described in detail below by taking a station device as an example.
如前所述,所述工位装置呈阵列地设置多个盒子卡位,所述盒子卡位成排设置,可设置多排,每排的盒子卡位数量适配盒子垛的每排或每列的盒子数也可以适配中转输送机构移送(抓取)的组合排列盒子数。这样,中转输送机构103能够对应盒子垛,成排或呈层地取盒及放盒。As mentioned above, the station device is provided with a plurality of box clamping positions in an array. The box clamping positions are arranged in rows, and multiple rows can be provided. The number of box clamping positions in each row is suitable for each row or each The number of boxes in the row can also be adapted to the number of combined arrangement boxes transferred (grabbed) by the transfer conveying mechanism. In this way, the
中转输送机构103针对每个盒子设置夹爪机构,所述夹爪机构包括夹板1031,所述夹板由气缸1033驱动,所述夹爪机构还可设置吸盘1032,吸盘1032处在夹板形成的夹持空间的顶部,中转输送机构302采用的机械手执行机构也采用上述夹爪。夹爪机构也呈排设置,每排的夹爪机构的数量最好和工位装置中的盒子卡位的每排数量相等,并且,其排数最好和盒子卡位的排数相等或者是盒子卡位排数的一半。The
所述盒子卡位包括底部定位孔20和盒身夹持机构。所述定位孔20设置在底部托盘2上,其轮廓形状与盒子底部的轮廓形状相配,底部托盘2呈阵列式地设置相应数量的定位孔20,所述托盘2安装在工作装置支撑板33上。所述盒身夹持机构包括第一侧夹板21和第二侧夹板22、第一端导轨23和第二端导轨24,所述导轨23、24可采用导向杆,所述导轨的两端和安装板31、32连接,第一侧夹板21和第二侧夹板22设置滑套和所述导轨滑动导向配合,所述夹板的长度可以是仅满足一个盒子的尺寸,当设置多排盒子卡位时,所述夹板的长度可以是满足多排盒子的宽度,而在夹板的长度方向上设置与各排盒子对应的多个卡口29,所述卡口29的两侧边可呈导入斜边291。沿排的长度方向,各个盒身夹持机构的第一侧夹板21可通过位于端部的第一连接板28连接为框架式结构而由一个驱动机构(比如定位气缸26)统一驱动运动,第二侧夹板22可通过位于端部的第二连接板27连接为框架式结构而由另一个驱动机构(比如定位气缸25)统一驱动运动,还可适配不同宽窄的盒子。定位气缸25、26分别安装在所述安装板31、32上。The box clamping position includes a
进一步地,所述工位装置中设置可升降的安装结构,所述盒身夹持机构设置在可升降的安装结构上,这样,可以根据盒子的不同高度,调节盒身夹持机构的高度,该安装结构可采用顶板30,所述安装板31、32连接在顶板30上,处在顶板30下方,所述顶板30的大小匹配整个工位装置,所述顶板30对应盒子卡位设置通孔34。所述工位装置设置所述可升降的安装结构的升降驱动机构,所述升降驱动机构包括升降驱动机构安装板35和驱动动力机构,所述升降驱动机构安装板35与工位支撑板33连接,升降动力机构可采用气缸36或电机等,所述可升降的安装结构设置升降导杆37,所述升降驱动机构安装板35设置与升降导杆配合的导向滑套。Further, a liftable installation structure is set in the station device, and the box body clamping mechanism is arranged on the liftable installation structure, so that the height of the box body clamping mechanism can be adjusted according to the different heights of the box, The installation structure can use a
在工作装置支撑板33的下方连接工位底板38,所述工位底板38与安装架14连接。A
所述工位装置对应各盒子卡位可设置开合盖机构,这样,在工位装置501从放盒工位G1移动到装盒工位G2的过程中,可同时进行开盖工作,而在从装盒工位G2移动到输出工位G3时,可同时进行关闭盖子的工作,从而提高效率。Described station device can be provided with opening and closing cover mechanism corresponding to each box clamping position, like this, in the process that
所述开合盖机构可设置在可升降的安装结构上,这样,在调节盒身夹持机构的高度时,也同步调节所述开合盖机构的高度,由此,所述顶板30与托盘底部之间的高度对应盒子的高度,使得安装在顶板30上的开合盖机构能够从顶部连接盒盖。附图标号401为图8-14实施例中涉及的盒子的盒身,附图标号402为其盒盖,附图标号403为盒盖的插舌。The opening and closing cover mechanism can be arranged on a liftable installation structure, so that when adjusting the height of the box body clamping mechanism, the height of the opening and closing cover mechanism is also adjusted synchronously, thus, the
所述开合盖机构对应盒子卡位的所述排的长度方向设置,而形成一排开合盖结构,由此,在顶板30上,对应盒子卡位的排数,设置相应排数的开合盖机构。The opening and closing cover mechanism is set corresponding to the length direction of the row of the box card positions, and forms a row of opening and closing cover structures, thus, on the
所述开合盖机构设置转动架41,所述转动架41上设置所述一排开合盖结构.所述转动架41通过驱动电机42按照程序被驱动转动,所述转动架41被可转动地安装在支座43上,而相对于顶板30具有一定的高度。所述转动架41上对应各个盒子卡位设置吸盘44。转动架41对应各个盒子卡位可分别设置凸起在转动架41侧边的凸板45,所述吸盘44设置在凸板45上。The opening and closing cover mechanism is provided with a
所述开合盖机构还可设置折舌机构。所述转动架41对应各个盒子卡位设置所述折舌机构,所述折舌机构包括与插舌403对应的折舌部件46及其驱动气缸47,折舌部件46具有一定高度的并在底端设置向内的凸起461,由驱动气缸47驱动折舌部件46按照垂直于转动架41的转动轴线的方向前后运动。在开盖时,由吸盘44吸住盒盖402的顶部,按第一方向转动打开盖子402以便在装盒工位G2放入瓶子,在放入瓶子后,再按与第一方向相反的第二方向转动而关闭盒盖402,在关闭过程中,可以通过驱动气缸47的运动使得折舌部件46缩回运动而折舌,而插入盒子中。The lid opening and closing mechanism can also be provided with a flap mechanism. The
所述折舌部件46的下端最好对应插舌高度方向上的中部,这样,即保证折舌效果,同时能在插舌403插入盒子后,再驱动折舌部件46向外运动。The lower end of the tongue-folding
所述驱动气缸47可安装在所述凸板45上。The driving
对于所述吸盘44、驱动气缸47及工位装置501上的其它气动机构,其气路控制机构5设置在工位底板38上。For the
以下为本实用新型循环多工位工作台系统上述实施方式的工作原理:The following is the working principle of the above-mentioned embodiment of the utility model circulation multi-station workbench system:
1.工作台包含六个结构相同的多功能工位装置501。工位装置501安装在安装架上。六个结构相同的电气控制柜502分别控制六个工位装置。驱动电机驱动主动齿轮12转动,主动齿轮12与齿轮11啮合转动,推动工位装置和电气控制箱在机架上转动。用于电连接的滑环可设置在齿轮11中心。1. The workbench includes six
2.放盒机器人(卸盒机构103)通过夹爪从第一中转系统中的盒子中转输送平台101夹起盒子,机械臂转动直到放盒工位G1,机械臂放下盒子至托盘,定位气缸25、26推动连接板,连接板将夹板21、22推动至夹住盒子。驱动气缸47推动折舌部件46伸出,防止压住盒盖,在驱动电机42的驱动下,转动架41转动,使吸盘接触并吸住盒盖。转动架41反向转动,打开盒盖,该打开盒盖402的过程可以在该工位装置501从放盒工位G1向装盒工位G2的运动过程中完成。2. The box putting robot (box unloading mechanism 103) picks up the box from the box
3.工作台逆时针旋转至下一工位,装盒工位G2。放瓶机器人通过抓瓶头2021从第二中转系统中的中转输送机构抓起瓶子,机械臂转动直到装盒工位G2,机械臂放下瓶子至盒子内。3. The workbench rotates counterclockwise to the next station, the boxing station G2. The bottle-putting robot grabs the bottle from the transfer conveying mechanism in the second transfer system by grabbing the
4.工作台继续逆时针旋转至后续工位,例如放合格证工位或扫描瓶盒工位等,直到需要盖上盒盖。4. The workbench continues to rotate counterclockwise to subsequent stations, such as the station for placing certificates or the station for scanning bottle boxes, etc., until the lid needs to be closed.
5.当需要盖上盒盖,驱动气缸47推动折舌部件46缩回,压住部分插舌403,优选是插舌高度方向上一半的位置,转动架41向下转动,合上盒盖,并将插舌一半插入盒内,驱动气缸47推动折舌部件伸出,转动架41继续转动,直到插舌完全插入盒内,吸盘放开,转动架41向上转动,离开盒盖。5. When the box cover needs to be covered, the driving
6.工作台继续逆时针旋转至后续工位,例如喷码工位、打扣或打钉等工位等,直到运动至需要将盒子运输至下一机构的工位(比如输出工位G3)。定位气缸25、26推动连接板,连接板将夹板21、22推动至松开盒子。输出机器人通过机械臂上的夹板和吸盘夹起住盒子,机械臂旋转将盒子送至第三中转系统的中转输送机构。6. The workbench continues to rotate counterclockwise to subsequent stations, such as coding stations, buttoning or nailing stations, etc., until it moves to the station where the box needs to be transported to the next mechanism (such as the output station G3) . Positioning
7.工作台逆时针旋转至放盒工位G1,循环重新开始。7. The workbench rotates counterclockwise to the box putting station G1, and the cycle starts again.
以上所述仅为本实用新型的具体实施例,但本实用新型的结构特征并不局限于此,任何本领域的技术人员在本实用新型的领域内,所作的变化或修饰皆涵盖在本实用新型的保护范围之中。The above is only a specific embodiment of the utility model, but the structural features of the utility model are not limited thereto, and any changes or modifications made by those skilled in the art within the scope of the utility model are covered by the utility model. In the new protection scope.
需要说明的是,本实用新型的说明书和权利要求书及上述附图中的术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。术语“安装”、“设置”、“设有”、“连接”、“相连”、“套接”应做广义理解。例如,可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。It should be noted that the terms "comprising" and "having" in the specification and claims of the present utility model and the above-mentioned drawings, as well as any variations thereof, are intended to cover non-exclusive inclusion. The terms "mounted", "set", "provided", "connected", "connected", "socketed" are to be interpreted broadly. For example, it may be a fixed connection, a detachable connection, or an integral structure; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary; internal connectivity. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本实用新型的描述中,需要理解的是,术语“一端”、“另一端”、“外侧”、“内侧”、“水平”、“端部”、“长度”、“外端”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。用语“第一”、“第二”也仅为说明时的简洁而采用,并不是指示或暗示相对重要性。In describing the present invention, it should be understood that the terms "one end", "the other end", "outside", "inside", "horizontal", "end", "length", "outer end", " The orientation or positional relationship indicated by "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have Certain orientations, constructed and operative in certain orientations, therefore are not to be construed as limitations on the invention. The terms "first" and "second" are also used for brevity in description only, and do not indicate or imply relative importance.
此外,在实践本实用新型的权利要求时,通过对附图、公开和所附权利要求的研究中,本领域技术人员可以理解和影响对所公开的实施例的变化。此外,在权利要求、说明书中,“包括”、“含有”等词不排除其他元素或步骤,非复数名词不排除其复数形式。Furthermore, variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In addition, in the claims and description, words such as "comprising" and "comprising" do not exclude other elements or steps, and non-plural nouns do not exclude their plural forms.
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