CN112498876A - Perforating bullet packaging system - Google Patents

Perforating bullet packaging system Download PDF

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Publication number
CN112498876A
CN112498876A CN202011444562.7A CN202011444562A CN112498876A CN 112498876 A CN112498876 A CN 112498876A CN 202011444562 A CN202011444562 A CN 202011444562A CN 112498876 A CN112498876 A CN 112498876A
Authority
CN
China
Prior art keywords
support
dispensing
hot
packaging
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011444562.7A
Other languages
Chinese (zh)
Inventor
刘巩权
焦富江
徐申
杨小红
谢奇员
李哲雨
凌传波
刘帅
刘谦
姜凡
李锐
赵子浩
吴炳石
魏锋
王兴
张龙
毛艺荣
杜鹏程
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xi'an Wuhua Juneng Blasting Equipment Co ltd
Meizhou Laolike Intelligent Technology Co ltd
Original Assignee
Xi'an Wuhua Juneng Blasting Equipment Co ltd
Meizhou Laolike Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xi'an Wuhua Juneng Blasting Equipment Co ltd, Meizhou Laolike Intelligent Technology Co ltd filed Critical Xi'an Wuhua Juneng Blasting Equipment Co ltd
Priority to CN202011444562.7A priority Critical patent/CN112498876A/en
Publication of CN112498876A publication Critical patent/CN112498876A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003Packaging lines, e.g. general layout
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, e.g. INK-JET PRINTERS, THERMAL PRINTERS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms, e.g. ink-jet printers, thermal printers characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms, e.g. ink-jet printers, thermal printers characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, e.g. INK-JET PRINTERS, THERMAL PRINTERS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms, e.g. ink-jet printers, thermal printers characterised by the purpose for which they are constructed
    • B41J3/44Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
    • B41J3/445Printers integrated in other types of apparatus, e.g. printers integrated in cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/36Arranging and feeding articles in groups by grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/56Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
    • B65B35/58Turning articles by positively-acting means, e.g. to present labelled portions in uppermost position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12Feeding webs from rolls
    • B65B41/16Feeding webs from rolls by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/265Opening, erecting or setting-up boxes, cartons or carton blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/14Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • B65B61/10Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using heated wires or cutters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/005Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for marking or coding articles prior to packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/02Enclosing successive articles, or quantities of material between opposed webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2220/00Specific aspects of the packaging operation
    • B65B2220/16Packaging contents into primary and secondary packaging

Abstract

The invention relates to the field of perforating bullets and discloses a perforating bullet packaging system.A dispensing conveying mechanism of a dispensing device conveys a material tray filled with perforating bullets to a dispensing position and a code spraying transfer position in sequence, and the dispensing mechanism dispenses the perforating bullets in the material tray; the code spraying device comprises a transferring and grabbing mechanism, a code spraying mechanism and an inner support conveying mechanism which are respectively arranged around a code spraying transfer position, the transferring and grabbing mechanism grabs the perforating bullets in a material disc on the code spraying transfer position to be transferred to a code spraying position and an inner support on the inner support conveying mechanism, the code spraying mechanism sprays codes to the perforating bullets transferred to the code spraying position, and the inner support conveying mechanism conveys the inner support filled with the perforating bullets to a heat-sealing feeding position; the hot film packaging device is arranged at the downstream of the heat-sealing feeding position and is used for receiving the inner support of the heat-sealing feeding position and packaging the inner support by a hot film; the inner support packing device is arranged at the downstream of the hot film packaging device and used for receiving the inner support for completing hot film packaging and packing the inner support into the packing box, so that automatic packaging is realized, and the work efficiency is high.

Description

Perforating bullet packaging system
Technical Field
The invention relates to the field of perforating bullet manufacturing, in particular to a perforating bullet packaging system.
Background
The perforating bullet is an explosive product used for penetrating a casing, a cement sheath and a stratum in the oil perforation process, is a relatively conventional product in the oil exploitation industry, and has the annual demand of 1000 thousands in China.
The structure of perforating bullet mainly includes shaped charge cover, main explosive charge and metal casing, in perforating bullet production link, after main explosive charge, shaped charge cover and metal casing accomplish the assembly, adopts the mode of manual point glue to seal the gap between shaped charge cover and the explosive charge casing usually. Manual dispensing can only be operated singly, and the working efficiency is lower. After the dispensing process is completed, the perforating bullet needs to be subjected to main operations such as coding, boxing, putting product data and packaging, and auxiliary operations such as carton sealing. Although the perforating charge processing and packaging equipment exists in the prior art, the whole automation level is low, and the full process automation of dispensing, code spraying, packaging in an inner support, sealing the inner support and boxing of the perforating charge cannot be realized.
Therefore, it is highly desirable to provide a perforating charge packaging system, which can realize the automatic processes of dispensing, code spraying, packaging in an inner support, sealing the inner support and boxing the perforating charges, so as to improve the production efficiency.
Disclosure of Invention
The invention aims to provide a perforating bullet packaging system which can realize automatic processing of dispensing, code spraying, packaging in an inner support, sealing the inner support, boxing, unpacking and sealing of perforating bullets so as to improve the production efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme:
a perforating charge packaging system comprising:
the dispensing device comprises a dispensing conveying mechanism and a dispensing mechanism, wherein the dispensing conveying mechanism is used for conveying the material tray filled with the perforating bullets to a dispensing position and a code spraying transfer position in sequence, and the dispensing mechanism is arranged on one side of the dispensing position and used for dispensing the perforating bullets in the material tray;
the code spraying device comprises a transferring and grabbing mechanism, a code spraying mechanism and an inner support conveying mechanism which are respectively arranged around the code spraying and transferring position, wherein the transferring and grabbing mechanism is used for grabbing the perforating bullets in the material disc on the code spraying and transferring position and transferring the perforating bullets to the code spraying position and the inner support on the inner support conveying mechanism in sequence, the code spraying mechanism is used for spraying the codes to the perforating bullets transferred to the code spraying position, and the inner support conveying mechanism is used for conveying the inner support filled with the perforating bullets to a heat-sealing feeding position;
a thermal film packaging device arranged at the downstream of the thermal sealing material level and used for receiving the inner support of the thermal sealing material level and thermally film packaging the inner support;
and the inner support boxing device is arranged at the downstream of the hot film packaging device and is used for receiving the inner support which finishes hot film packaging and loading the inner support into a packaging box.
Optionally, the dispensing mechanism includes a dispensing table, on which a plurality of dispensing carriers and a plurality of dispensing heads corresponding to the dispensing carriers one to one are disposed, each dispensing carrier is provided with a perforating bullet receiving slot, each dispensing head can horizontally move to a position above the dispensing carrier, and can vertically move to limit a distance, so as to adjust a distance between the dispensing head and the perforating bullet receiving slot, and the dispensing device further includes:
the positioning mechanism is used for fixing the position of the material tray on the dispensing position;
and the dispensing grabbing mechanism is arranged on one side of the dispensing position and is used for grabbing and transferring the plurality of perforating bullets in the material disc to each dispensing carrier or synchronously grabbing and transferring the perforating bullets in each dispensing carrier to the material disc.
Optionally, the dispensing grabbing mechanism comprises:
the mechanical arm is arranged on the dispensing table;
and the mechanical grippers are arranged at the end parts of the mechanical arms at intervals side by side and used for clamping perforating charges.
Optionally, the code spraying apparatus further includes:
the cover plate feeding mechanism is arranged on one side of the transferring and grabbing mechanism and used for conveying the cover plate to the cover plate feeding position, the transferring and grabbing mechanism is further used for grabbing the cover plate on the cover plate feeding position to cover the inner support positioned on the packaging position.
Optionally, it snatchs the mechanism including set up in spout the yard reprints the position one side the arm that forwards, set up respectively in the perforating bullet tongs and the apron tongs of the output of forwarding the arm, it can drive to forward the arm the perforating bullet tongs snatchs spout the yard reprints on the position perforating bullet in the charging tray is in order to reprint extremely spout the yard and reprint in spouting the code position in the packing position in hold in the palm, just it can also drive to forward the arm the apron tongs snatchs the apron supplies on the material level to cover and establish on the packing position in hold in the palm.
Optionally, the thermal film encapsulation device comprises:
the material inlet of the packaging material feeding mechanism is communicated with the heat-sealed material level and is used for receiving the inner support at the heat-sealed material level and conveying the inner support to a transverse sealing heat cutting position;
the hot film conveying mechanism comprises an upper film conveying assembly and a lower film conveying assembly, the upper film conveying assembly is used for stretching and arranging an upper film above the packaging feeding mechanism along the feeding direction of the packaging feeding mechanism, the lower film conveying assembly is used for stretching and arranging a lower film below the packaging feeding mechanism, and the free end of the lower film is attached to the free end of the upper film and is positioned at the discharge port of the packaging feeding mechanism;
the transverse sealing and heat cutting mechanism is arranged at the lower part of the discharge port of the packaging feeding mechanism, a film outlet gap for the lower film to pass through is formed between the transverse sealing and heat cutting mechanism and the discharge port, and when the inner support is stopped at a transverse sealing and heat cutting position, the transverse sealing and heat cutting mechanism transversely seals and heat cuts the upper film and the lower film so as to form an upper film and a lower film which cover the upper side and the lower side of the inner support;
the packaging and discharging mechanism is arranged at the downstream of the hot film conveying mechanism and is used for conveying the inner support of the transverse sealing hot cutting position to the side sealing position;
the side sealing mechanism comprises a first side sealing assembly and a second side sealing assembly, the first side sealing assembly and the second side sealing assembly are arranged on two sides of the packaging discharging mechanism at intervals and are used for enabling two sides of the upper membrane and two sides of the lower membrane in the direction perpendicular to the feeding channel of the packaging discharging mechanism to be respectively and mutually heat-sealed and attached along the direction perpendicular to the feeding channel of the packaging discharging mechanism.
Optionally, the transverse sealing and heat cutting mechanism comprises:
the lower hot cutting assembly comprises hot cutting notches extending along the direction perpendicular to the feeding channel, and the hot cutting notches are arranged at intervals at the downstream of the discharge hole of the inner supporting material feeding mechanism along the direction of the feeding channel;
the upper hot cutting assembly comprises a hot cutter which is over against the position right above the hot cutting notch;
wherein the hot cutter and the hot cutting notch can perform hot cutting movement close to and away from each other to hot-cut the upper film and the lower film between the hot cutter and the hot cutting notch.
Optionally, the lower hot cutting assembly further comprises:
the hot cutting notch is arranged on the lower hot plate;
the output end of the lower hot cutting lifting driving piece is connected with the lower hot plate so as to drive the lower hot plate to do lifting movement; the upper hot cutting assembly 332 further comprises:
the upper hot plate is arranged right above the lower hot plate, and the hot cutter is movably inserted on the upper hot plate;
the output end of the upper hot cutting lifting driving piece is connected with the upper hot plate so as to drive the upper hot plate to do lifting motion;
and the cutter driving part is arranged on the upper hot plate, and the output end of the cutter driving part is connected with the hot cutter so as to drive the hot cutter to do hot cutting movement relative to the upper hot plate.
Optionally, the encapsulation discharge mechanism is further configured to sequentially transfer the inner support on the side sealing position to a turning position and a boxing transferring position, and the inner support boxing device includes:
the turnover mechanism is arranged at the downstream of the side sealing position of the packaging and discharging mechanism and is used for clamping the inner support on the packaging and discharging mechanism and placing the inner support on the turnover position in a 180-degree turnover manner;
the packing box conveying mechanism is arranged right below the packing box transshipment position and used for conveying the packing boxes to a packing position;
the opening supporting mechanism is arranged around the packing position and used for opening ear plates positioned at the opening edge of the packing box at the packing position;
and the packing transshipment mechanism is used for transshipping the inner support on the packing transshipment position into the packing box on the packing position.
Optionally, the turnover mechanism comprises:
the portal frame is arranged at the downstream of the side sealing position of the packaging discharging mechanism, and the packaging discharging mechanism penetrates through the portal frame;
the lifting plate is arranged on the portal frame in a vertically movable manner;
the lifting driving source is arranged on the portal frame and used for driving the lifting plate to do lifting motion;
the first clamping arm and the second clamping arm are movably arranged on the lifting plate at intervals side by side, and can approach to each other to clamp the inner support on the inner support conveying mechanism;
the first overturning clamping hand is arranged at one end, used for clamping the inner support, of the first clamping arm through a first rotating cylinder, and the first clamping arm is pressed against one end of the inner support through the first overturning clamping hand;
and the second overturning clamping hand is arranged at one end of the second clamping arm, which is used for clamping the inner support, through a second rotating cylinder, and the second clamping arm is pressed against one end of the inner support through the second overturning clamping hand.
The invention has the beneficial effects that:
the dispensing conveying mechanism of the dispensing device conveys a material tray filled with perforating bullets to a dispensing position and a code spraying transfer position in sequence, and the dispensing mechanism dispenses the perforating bullets in the material tray; the code spraying device comprises a transferring and grabbing mechanism, a code spraying mechanism and an inner support conveying mechanism which are respectively arranged around a code spraying transfer position, the transferring and grabbing mechanism grabs the perforating bullets in a material disc on the code spraying transfer position to be transferred to a code spraying position and an inner support on the inner support conveying mechanism, the code spraying mechanism sprays codes to the perforating bullets transferred to the code spraying position, and the inner support conveying mechanism conveys the inner support filled with the perforating bullets to a heat-sealing feeding position; the hot film packaging device is arranged at the downstream of the heat-sealing feeding position and is used for receiving the inner support of the heat-sealing feeding position and packaging the inner support by a hot film; the inner support packing device is arranged at the downstream of the hot film packaging device and used for receiving the inner support for completing hot film packaging and packing the inner support into the packing box, so that the automatic packaging of dispensing, code spraying, inner support packaging, inner support sealing and packing of the perforating bullet is realized, and the work efficiency of perforating bullet packaging is improved.
Drawings
FIG. 1 is a schematic view of a perforating charge packaging system provided by the present invention;
fig. 2 is a schematic structural diagram of a dispensing device according to the present invention;
FIG. 3 is a second schematic structural view of a dispensing device according to the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a partial enlarged view at B in FIG. 3;
FIG. 6 is a schematic view of a code spraying apparatus according to the present invention;
FIG. 7 is a second schematic view of a code spraying apparatus provided in the present invention;
FIG. 8 is a third schematic view of a code spraying apparatus according to the present invention;
FIG. 9 is an enlarged view of a portion of FIG. 8 at C;
FIG. 10 is an enlarged view of a portion of FIG. 8 at D;
FIG. 11 is a schematic structural diagram of a thermal film packaging apparatus provided by the present invention;
fig. 12 is a partial enlarged view at E in fig. 11;
FIG. 13 is a schematic layout of the upper and lower films of the thermal film packaging apparatus provided by the present invention;
FIG. 14 is a schematic structural view of a cross-sealing and heat-cutting mechanism;
fig. 15 is a partial enlarged view at F in fig. 14.
FIG. 16 is a schematic structural view of an inner tray packing device according to the present invention;
fig. 17 is a partial enlarged view at G in fig. 16;
FIG. 18 is a schematic structural view of the turnover mechanism provided in the present invention;
FIG. 19 is a second schematic structural view of the inner supporting box packing device provided by the present invention;
fig. 20 is a third schematic structural view of the inner supporting box packing device provided by the invention.
In the figure:
100-material tray; 200-inner support; 300-packaging box; 400-cover plate; 500-film-on route; 600-lower membrane route;
1-a glue dispensing device;
11-dispensing conveying mechanism; 111-tray conveyor belt; 112-tray roller bed;
12-a glue dispensing mechanism; 121-glue dispensing table; 122-a dispensing carrier; 123-dispensing head;
13-a positioning mechanism; 131-a lifting baffle; 132-a lifting cylinder; 133-side baffle; 134-a pusher plate; 135-push cylinder;
14-dispensing grabbing mechanism; 141-a robotic arm; 142-a mechanical gripper;
15-dispensing the horizontal displacement component; 16-dispensing a vertical displacement assembly; 17-a carrier plate; 18-connecting blocks;
2-code spraying device;
21-a transfer gripping mechanism; 211-a transfer robot; 212-a charge gripper; 213-cover plate gripper;
22-a code spraying mechanism;
23-an inner support conveying mechanism; 231-inner support conveying roller way; 232-a package position locating assembly; 2321-inner supporting push plate; 2322-inner support pushing cylinder;
24-a cover plate feeding mechanism; 241-a stacking rack; 242-lifting shoe drive source;
25-code spraying transfer position positioning mechanism; 251-a lifting baffle; 252-a lifting cylinder; 253-tray pushing plate; 254-a limit baffle; 255-material tray positioning and conveying roller way;
26-a tray discharge mechanism; 261-a first discharge roller bed; 262-stacking recovery frame; 263-tray lifting bottom support; 264-a second discharge roller bed; 2641-relief notches;
27-inner support feeding mechanism; 271-inner support feeding conveying belt; 272-side tumbling suction cup moving arm; 273-sucker; 274-inner support feeding pushing plate;
3-a thermal film encapsulation device;
31-packaging and feeding mechanism;
32-a thermal film transport mechanism; 321-an upper membrane conveying assembly; 3211-feeding film material roller; 3212-film application guide roller; 322-a lower film transport assembly; 3221-lower the film material roller; 3222-lower film guide roller;
33-transverse sealing and hot cutting mechanism; 331-lower thermal cutting assembly 331; 3311-hot-cutting a notch; 3312-lower hot plate; 3313-lower hot-cutting lifting drive; 332-Upper thermal cutting Assembly 332; 3321-hot knife; 3322-hot plate; 3323-go up the hot cut lifting drive; 3324-a cutter drive; 3325-carrier;
34-packaging and discharging mechanism;
35-side sealing mechanism; 351-a first side seal component; 3511-first side seal lower hot plate; 3512-first side seal lower hot plate drive; 3513-hot plate on first side seal; 3514-hot-cut drive on first side seal; 3515-membrane-mounting suction cup; 3516-lower membrane suction cup; 3517-a first spreader; 3518-a second spreader; 3519-push-pull cylinder; 35110-first spreader cylinder; 35111-a second spreader cylinder; 352-a second side seal assembly;
36-a hold down mechanism; 38-inner support heat seal push plate; 39-a push cylinder;
4-internal supporting and boxing device;
41-a turnover mechanism; 411-a gantry; 412-a lifter plate; 413-a lifting drive source; 414-first gripper arm; 415-a second gripper arm; 416-a first flip gripper; 417 — a first rotary cylinder; 418-second flip gripper; 419-a second rotary cylinder; 4110-a clamping drive source;
42-a packing box conveying mechanism;
43-an open support mechanism; 431-ear plate stay; 4311-rotating rod part; 4312-support rod part; 432-strut driver;
44-a boxing transshipment mechanism; 441-a pick-and-place assembly; 4411-a lifting drive; 4412-picking and placing the gripper; 442-a pallet assembly; 4421-a pallet; 4422-pallet spin cylinder; 443-a pushing assembly; 4431-linear pushing cylinder; 4432-push plate.
Detailed Description
In order to make the technical problems solved, the technical solutions adopted and the technical effects achieved by the present invention clearer, the technical solutions of the present invention are further described below by way of specific embodiments with reference to the accompanying drawings.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are used based on the orientations and positional relationships shown in the drawings only for convenience of description and simplification of operation, and do not indicate or imply that the referred device or element must have a specific orientation, be configured and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
As shown in fig. 1, 2 and 6, the present embodiment provides a perforating bullet packaging system, which can realize automated processing of dispensing, code spraying, packaging in an inner support, sealing the inner support and boxing of perforating bullets, thereby greatly improving the work efficiency of perforating bullet packaging. The perforating bullet packaging system comprises a dispensing device 1, a code spraying device 2, a hot film packaging device 3 and an inner supporting and boxing device 4. The dispensing device 1 comprises a dispensing conveying mechanism 11 and a dispensing mechanism 12, wherein the dispensing conveying mechanism 11 is used for conveying the charging tray 100 with the perforating bullets to a dispensing position and a code spraying transfer position in sequence, and the dispensing mechanism 12 is arranged on one side of the dispensing position and used for dispensing the perforating bullets in the charging tray 100; the code spraying device 2 comprises a transferring and grabbing mechanism 21, a code spraying mechanism 22 and an inner support conveying mechanism 23 which are respectively arranged around a code spraying transfer position, the transferring and grabbing mechanism 21 is used for grabbing the perforating bullets in the material disc 100 on the code spraying transfer position and transferring the perforating bullets to the code spraying position and the inner support 200 on the inner support conveying mechanism 23 in sequence, the code spraying mechanism 22 is used for spraying the code on the perforating bullets transferred to the code spraying position, and the inner support conveying mechanism 23 is used for conveying the inner support 200 filled with the perforating bullets to a heat-sealing feeding position; the thermal film sealing device 3 is arranged at the downstream of the thermal sealing material level, and the thermal film sealing device 3 is used for receiving the inner support 200 of the thermal sealing material level and sealing the inner support 200 by thermal film; an inner support boxing device 4 is arranged at the downstream of the hot film packaging device 3, and the inner support boxing device 4 is used for receiving the inner support 200 which completes the hot film packaging and loading the inner support 200 into the packaging box 300.
The dispensing and conveying mechanism 111 of the dispensing device 1 of this embodiment conveys the tray 100 with the perforating bullets to the dispensing position and the code spraying transfer position in sequence, and the dispensing mechanism 12 dispenses the perforating bullets in the tray 100; the code spraying device 2 comprises a transferring and grabbing mechanism 21, a code spraying mechanism 22 and a packaging discharging mechanism 343 which are respectively arranged around a code spraying and transferring position, the transferring and grabbing mechanism 21 grabs the perforating bullets in the material disc 100 on the code spraying and transferring position to transfer to an inner support 200 on the code spraying position and the packaging discharging mechanism 343, the code spraying mechanism 22 codes the perforating bullets transferred to the code spraying position, and the packaging discharging mechanism 343 conveys the inner support 200 containing the perforating bullets to a heat sealing and feeding position; the thermal film sealing device 3 is arranged at the downstream of the thermal sealing material level, and the thermal film sealing device 3 can receive the inner support 200 of the thermal sealing material level and thermally seal the inner support 200; the inner support boxing device 4 is arranged at the downstream of the hot film packaging device 3, the inner support boxing device 4 is used for receiving the inner support 200 for completing hot film packaging and loading the inner support 200 into the packaging box 300, so that dispensing, code spraying, inner support packaging, inner support sealing and automatic packaging of boxing of perforating bullets are realized, and the work efficiency of perforating bullet packaging is improved.
Specifically, the dispensing device of the embodiment realizes synchronous transferring and dispensing automatic processing of a plurality of perforating bullets, and improves dispensing efficiency of the perforating bullets. As shown in fig. 2-5, in the present embodiment, the dispensing mechanism 12 includes a dispensing table 121 on which a plurality of dispensing carriers 122 and a plurality of dispensing heads 123 corresponding to the dispensing carriers 122 one by one are disposed, each dispensing carrier 122 is respectively provided with a perforating charge accommodating slot (not shown), each dispensing head 123 can horizontally move to a position above the each dispensing carrier 122 and can vertically move for a limited distance to adjust a distance between each dispensing head 123 and the perforating charge accommodating slot, and the dispensing device 1 further includes a positioning mechanism 13 and a dispensing grabbing mechanism 14. The positioning mechanism 13 is used for fixing the position of the tray 100 on the dispensing position; the dispensing grabbing mechanism 14 is disposed at one side of the dispensing station, and the dispensing grabbing mechanism 14 is used for grabbing and transferring a plurality of perforating bullets in the tray 100 to each dispensing carrier 122 or synchronously grabbing and transferring the perforating bullets in each dispensing carrier 122 to the tray 100.
As shown in fig. 3-5, the dispensing gripping mechanism 14 includes a robot arm 141 and a plurality of mechanical grippers 142. The mechanical arm 141 is arranged on the dispensing table 121; a plurality of mechanical fingers 142 are spaced side-by-side at the end of the robotic arm 141, the mechanical fingers 142 being configured to grip the perforating charges. In this embodiment, the mechanical gripper 142 is a pneumatic finger. In the embodiment, the charging tray 100 loaded with the perforating bullets is conveyed to the dispensing position through the dispensing conveying mechanism 11; the positioning mechanism 13 positions the tray 100 at the dispensing position; the dispensing grabbing mechanism 14 grabs and transfers a plurality of perforating bullets in the tray 100 on the dispensing station to each dispensing carrier 122; each dispensing head 123 on the dispensing table 121 can horizontally move to the upper side of each dispensing carrier 122 and can vertically move for a limited distance to adjust the height of each dispensing head 123, so as to perform synchronous dispensing treatment on the perforating bullets in each dispensing carrier 122; then, the dispensing grabbing mechanism 14 synchronously grabs and transfers the perforating charges in each dispensing carrier 122 to the tray 100, thereby synchronously completing the transferring and dispensing processing of a plurality of perforating charges and improving the dispensing efficiency of the perforating charges.
Specifically, as shown in fig. 4-5, the dispensing carrier 122 in this embodiment is cylindrical, the bottom of the dispensing carrier 122 is connected to a rotating motor in a transmission manner, not shown in the figure, the rotating motor is fixed at the bottom of the dispensing table 121, and the rotating motor can drive the dispensing carrier 122 to rotate, so that the perforating bullets can be dispensed to the gaps at the tops of the perforating bullets while rotating.
In addition, as shown in fig. 2-5, the dispensing mechanism 12 further includes a dispensing horizontal displacement assembly 15, a dispensing vertical displacement assembly 16, a carrier plate 17 and a connecting block 18. The dispensing horizontal displacement assembly 15 is arranged on the dispensing table 121; the vertical dispensing displacement assembly 16 is disposed at an output end of the horizontal dispensing displacement assembly 15, the horizontal dispensing displacement assembly 15 is configured to drive the vertical dispensing displacement assembly 16 to reciprocate along a horizontal direction so as to be close to or far away from the dispensing carrier 122, and the respective dispensing heads 123 are disposed at an output end of the vertical dispensing displacement assembly 16 so as to drive the respective dispensing heads 123 to reciprocate along a vertical direction. Specifically, the dispensing horizontal displacement assembly 15 includes a ball screw, a servo motor and a ball nut seat (not shown). The ball screw extends along the first direction and is arranged on the dispensing table 121; the output end of the servo motor is in transmission connection with the ball screw; the ball nut seat is arranged on the ball screw, and the dispensing vertical displacement assembly 16 is arranged on the ball nut seat. The horizontal dispensing displacement assembly 15 is of an existing ball screw pair transmission structure and has the advantages of high transmission precision and stable operation. More specifically, the dispensing vertical displacement assembly 16 is a rodless cylinder. The rodless cylinder is small in size and small in occupied space, so that the structure of the glue dispensing mechanism 12 is more compact.
In addition, as shown in fig. 5, the number of the dispensing carriers 122 is four in the present embodiment, in other embodiments, five or more dispensing carriers 122 may be provided, the dispensing carriers 122 are disposed on the dispensing table 121 side by side at intervals, the carrier plate 36 is disposed on the output end of the dispensing vertical displacement assembly 16, the dispensing heads 123 are respectively fixed on the carrier plate 36 through a connecting block 37, and the positions of the connecting blocks 37 along the horizontal direction are adjustable to adjust the spacing and the positions of the dispensing heads 123. Specifically, the carrier plate 36 is provided with a slide rail, each connecting block 37 is inserted into the slide rail, and a positioning pin for fixing the position is inserted into each connecting block 37, which is not shown in the figure, so as to adjust and position the dispensing head 123.
In addition, as shown in fig. 3 to 5, in the present embodiment, the dispensing conveying mechanism 11 includes a tray conveying belt 111 and a tray roller bed 112; the tray roller table 112 is communicated with the tray conveying belt 111, and the positioning mechanism 13 is arranged on the dispensing position of the tray roller table 112. Further, the positioning mechanism 13 includes a dispensing station elevating shutter 131, a dispensing station elevating cylinder 132, a side shutter 133, a pressing plate 134, and a pressing cylinder 135. The glue dispensing position lifting baffle 131 is arranged below the tray roller table 112, and one glue dispensing position lifting baffle 131 is respectively arranged at the downstream and the upstream of the glue dispensing position, and the glue dispensing position lifting baffle 131 can extend above the tray roller table 112 from bottom to top so as to block the tray 100 at the glue dispensing position; the dispensing position lifting cylinder 132 is arranged below the material tray roller table 112, and the dispensing position lifting cylinder 132 is used for driving the dispensing position lifting baffle 131 to do lifting movement; the side baffle 133 is arranged on one side of the tray roller bed 112; the pushing plate 134 faces the other side of the side baffle plate 133 arranged on the tray roller bed 112, the dispensing position is located between the side baffle plate 133 and the pushing plate 134, the pushing cylinder 135 is fixedly installed on one side of the tray roller bed 112, the output end of the pushing cylinder 135 is in transmission connection with the pushing plate 134 to push the pushing plate 134, and the pushing plate 134 can move along the direction perpendicular to the conveying direction of the tray 100 to press the tray 100 between the side baffle plate 133 and the pushing plate 134.
The specific working process of this embodiment is as follows: when the tray 100 is conveyed to the dispensing position by the tray conveying belt 111, the dispensing position lifting baffle 131 extends above the tray roller table 112 to block the tray 100 on the dispensing position; meanwhile, the pushing plate 134 can move perpendicular to the conveying direction of the tray 100 to press the tray 100 between the side shutter 133 and the pushing plate 134, thereby positioning the tray 100. Then, the four mechanical grippers 142 of the dispensing gripping mechanism 14 grip the four perforating charges in the tray 100 and transfer the perforating charges to the dispensing carriers 122; then, the four dispensing heads 123 of the dispensing mechanism 12 simultaneously dispense the perforating charges in the four dispensing carriers 122; after dispensing, the four mechanical grippers 142 of the dispensing gripping mechanism 14 transfer the perforating charges in the dispensing carriers 122 to the tray 100 synchronously. This operation is repeated to complete the dispensing process for each of the perforating charges in the tray 100. Then, the dispensing station lifting baffle 131 moves downwards to cancel blocking of the tray 100, the pushing plate 134 cancels pushing of the tray 100, the dispensing conveying mechanism 11 pushes the tray 100 loaded with the perforating bullets to be subjected to dispensing treatment to the dispensing station, and the tray 100 loaded with the perforating bullets subjected to dispensing treatment is conveyed forwards continuously through the dispensing conveying mechanism 11, and then can be taken down by a worker and put on a drying rack for drying or directly conveyed to a code spraying transfer station.
Further, as shown in fig. 6 to 10, the code spraying device of the present embodiment realizes automatic code spraying of the perforating charges, and packaging processing of loading the perforating charges into the inner holder 200 and the cover plate 400. The code spraying device mainly comprises a transferring and grabbing mechanism 21, a code spraying mechanism 22, a packaging and discharging mechanism 343, a cover plate feeding mechanism 24 and a code spraying transferring and positioning mechanism 25. As shown in fig. 4, the transfer and gripping mechanism 21 includes a transfer robot 211 disposed on one side of the code spraying transfer position, a perforating charge gripper 212 and a cover gripper 213 disposed at the output end of the transfer robot 211, respectively. Specifically, in this embodiment, the charge gripper 212 is a pneumatic finger and the lid gripper 213 is a pneumatic suction cup. As shown in fig. 2-4, the tray feeding mechanism 1 is used for conveying the tray 100 loaded with the perforating charges 400 to a code-spraying transfer position; the code spraying transfer position positioning mechanism 25 is arranged on one side of the code spraying transfer position, and the code spraying transfer position positioning mechanism 25 positions the material tray 100 on the code spraying transfer position; the code spraying mechanism 22 is arranged on one side of the code spraying position, the code spraying position is located on one side of the code spraying transshipment position, and the code spraying mechanism 22 is used for spraying codes to the perforating bullets 400; the packaging and discharging mechanism 343 is used for conveying the inner holder 200 to a packaging position; the cover plate feeding mechanism 24 conveys the cover plate 400 to a cover plate feeding position; the transfer mechanical arm 211 can drive the perforating bullet gripper 212 to grip perforating bullets 400 in the tray 100 on the code spraying transfer position to be transferred to the code spraying position for code spraying and to be transferred to the inner support 200 on the packaging position, and the transfer mechanical arm 211 can also drive the cover plate gripper 213 to grip cover plates 400 on the cover plate feeding position to cover the inner support 200 on the packaging position.
In the embodiment, the code spraying transshipment position positioning mechanism 25 is used for positioning the material tray 100 on the code spraying transshipment position, so that the position of the material tray 100 is ensured to be fixed; the packaging and discharging mechanism 343 conveys the inner holder 200 to a packaging position; the cover plate feeding mechanism 24 conveys the cover plate 400 to a cover plate feeding position; the transfer robot 211 of the transfer/gripping mechanism 21 is provided with a charge gripper 212 and a lid gripper 213. The perforating bullet gripper 212 on the transferring mechanical arm 211 of the transferring and gripping mechanism 21 grips perforating bullets 400 in the tray 100 on the dispensing position, transfers the perforating bullets to the code spraying position, sprays codes through the code spraying mechanism 22, and then transfers the perforating bullets to the inner support 200 on the packaging position; the cover plate gripper 213 on the transfer mechanical arm 211 of the transfer gripping mechanism 21 grips the cover plate 400 on the cover plate feeding position to cover the inner support 200 on the packaging position, so that code spraying and code spraying of the perforating charges 400 are completed, the perforating charges are loaded into the inner support 200, after the inner support 200 is filled with the perforating charges 400, the cover plate 400 is covered on the inner support 200 for packaging, the cover plate gripping mechanism 21 can complete gripping and transferring of the perforating charges 400 and covering of the cover plate 400, and the transfer gripping mechanism 21 is not required to be respectively designed for gripping and transferring of the perforating charges 400 and gripping and covering of the cover plate 400, so that the number of the transfer gripping mechanisms 21 is reduced, and the cover plate gripping mechanism has the advantages of compact structure and low manufacturing cost.
Specifically, to provide the cover plates 400, as shown in FIGS. 6-9, the cover plate feed mechanism 24 includes a stacker frame 241, a cover plate lift shoe, not shown, and a lift shoe drive source 242. A cover plate accommodating space extending in the vertical direction is formed on the stacker 241, and a plurality of cover plates 400 are stacked in the cover plate accommodating space in the vertical direction; the cover plate lifting bottom supports are arranged on the stacking frame 241 and are positioned right below the cover plate accommodating space, and the cover plate lifting bottom supports can vertically push a plurality of cover plates 400 in the cover plate accommodating space to move upwards so as to convey the cover plate 400 at the uppermost layer to a cover plate material supply position; the lifting cork base driving source 242 is arranged on the stacking frame 241 and is in transmission connection with the cover plate lifting cork base to drive the cover plate lifting cork base to move up and down, so that the cover plate 400 is conveyed to the cover plate to supply material, the structure is simple, the three-dimensional structure is adopted, the space is saved, and the arrangement is more compact.
In addition, in order to convey the tray 100 to the code spraying transfer position, as shown in fig. 2 to 5, the code spraying device further includes a tray positioning roller conveyor 255 of a conventional structure. The tray positioning and conveying roller way 255 is communicated with the downstream of the tray conveying belt 111, the tray positioning and conveying roller way 255 is positioned at the code spraying transfer position, and the tray conveying belt 111 conveys the tray 100 to the code spraying transfer position of the tray positioning and conveying roller way 255; the conveying direction of the tray positioning and conveying roller way 255 is the same as that of the tray conveying belt 111, and along the conveying direction of the tray positioning and conveying roller way 255, a limiting baffle 13 used for blocking the tray 100 at the code spraying transfer position is arranged at the downstream of the tray positioning and conveying roller way 255, so that the tray 100 is blocked.
And in order to achieve positioning of the tray 100 on the code-spraying transfer position. As shown in fig. 3-5, the code spraying transfer positioning mechanism 25 includes a lifting baffle 251, a lifting cylinder 252, a tray pushing plate 253, and a tray pushing cylinder (not shown). The lifting baffle 251 is arranged on one side of the charging tray positioning and conveying roller way 255 along the feeding direction vertical to the charging tray positioning and conveying roller way 255, and the lifting baffle 251 can extend above the charging tray positioning and conveying roller way 255 from top to bottom; the lifting cylinder 252 is arranged below the tray positioning and conveying roller way 255, and the output end of the lifting cylinder 252 is in transmission connection with the lifting baffle 251 so as to drive the lifting baffle 251 to do lifting movement; the tray pushing plate 253 is over against the lifting baffle 251 and is arranged on the other side of the tray positioning and conveying roller way 255, the code spraying transfer position is located between the lifting baffle 251 and the tray pushing plate 253, and the tray pushing plate 253 can move close to the lifting baffle 251 so as to press the tray 100 on the code spraying position between the lifting baffle 251 and the tray pushing plate 253, so that the positioning of the tray 100 on the code spraying transfer position is realized.
Further, in order to realize unloading of the tray 100 on the code-spraying transfer position. As shown in fig. 2-5, the code spraying device further comprises a tray unloading mechanism 26. Wherein, along the direction of perpendicular to charging tray location rollgang 255 direction of delivery, the pan feeding mouth of charging tray shedding mechanism 26 sets up in the opposite side of charging tray location rollgang 255, and just right with charging tray bulldozing plate 253, when lift baffle 251 descends in the below of charging tray location rollgang 255, charging tray bulldozing plate 253 can also be with spouting on the sign indicating number reprinting position charging tray 100 propelling movement to charging tray shedding mechanism 26's the first roll table 261 of unloading, and then realize unloading the charging tray 100 that spouts sign indicating number reprinting position, its simple structure.
Specifically, as shown in fig. 5, the tray discharging mechanism 26 includes a first discharging roller bed 261, a pallet recovery frame 262, a tray lifting shoe 263 and a second discharging roller bed 264. Wherein, along the direction perpendicular to the conveying direction of the charging tray positioning and conveying roller way 255, the feeding port of the first discharging roller way 261 is arranged on the other side of the charging tray positioning and conveying roller way 255 opposite to the charging tray pushing plate 253; the stacking recovery frame 262 is arranged at a discharge port of the first discharge roller way 261, a material tray lifting bottom support 263 which is right opposite to the discharge port of the first discharge roller way 261 is arranged on the stacking recovery frame 262, and the material tray lifting bottom support 263 is used for vertically stacking and storing the material trays 100 discharged from the discharge port of the first discharge roller way 261; and the feeding port of the second discharging roller way 264 is located under the charging tray lifting bottom support 263, and the charging tray lifting bottom support 263 can also do descending motion so as to convey the stacked charging tray 100 on the second discharging roller way 264 and transfer the charging tray via the second discharging roller way 264.
More specifically, as shown in fig. 10, in this embodiment, a position of the tray lifting shoe 263, which is used for carrying the tray 100, is not shown in the existing inserting plate type structure diagram, and when the tray lifting shoe 263 descends, in order to avoid the side wall of the second discharging roller table 264 from interfering with the tray lifting shoe 263, the tray 100 on the tray lifting shoe 263 cannot be placed on the second discharging roller table 264. As shown in fig. 10, in this embodiment, an avoiding notch 741 is formed in a side wall of the second discharging roller way 264, so that a portion of the charging tray lifting bottom support 263, which is used for bearing the charging tray 100, can fall into the avoiding notch 741 and avoid a round roller on the second discharging roller way 264, so that the charging tray 100 on the charging tray lifting bottom support 263 can be placed on the second discharging roller way 264, and the charging tray 100 can be transported away through the second discharging roller way 264.
And to transport the inner tray 200 to the packing station. As shown in fig. 6, 7 and 10, the packaging discharging mechanism 343 mainly includes an inner support roller conveyor 231 and a packaging position positioning assembly 232. The inner support conveying roller bed 231 is used for conveying the inner support 200 to a packaging position; packing position locating component 232 sets up in packing position department, and packing position locating component 232 is used for fixing a position the interior support 200 that carries to packing position, and then ensures that interior support 200 can be carried and fix a position at packing position. Specifically, the package position positioning assembly 232 includes an inner support side baffle (not shown), an inner support pushing plate 2321 and an inner support pushing cylinder 2322. The inner support side baffle is arranged on one side of the inner support conveying roller bed 231, and the inner support side baffle is a side wall of the inner support conveying roller bed 231 in the embodiment, so that the number of structural members is reduced, and the structure is more compact; the inner support pushing plate 2321 is just opposite to the inner support side baffle and is arranged on the other side of the inner support 200 conveying roller way 41, the packaging position is located between the inner support pushing plate 2321 and the inner support side baffle, the inner support pushing cylinder 2322 is fixed on one side of the inner support conveying roller way 231, the inner support pushing plate 2321 is fixedly arranged on the output end of the inner support pushing cylinder 2322, the inner support pushing cylinder 2322 can drive the inner support pushing plate 2321 to move, so that the inner support 200 on the packaging position is pressed on one side of the inner support side baffle, and the inner support 200 is located.
Further, as shown in fig. 6, 7 and 10, in this embodiment, the inkjet printing apparatus further includes an inner tray feeding mechanism 27, and the inner tray feeding mechanism 27 includes an inner tray feeding conveyor belt 271, a side-turning suction cup moving arm 272, a suction cup 273 and an inner tray feeding pusher plate 274. The inner support feeding conveying belt 271 is used for conveying the inner support 200 which is laterally turned, namely, the inner support 200 is laterally turned at 90 degrees and is in a side standing state, and the bottom of the inner support 200 faces to a discharge hole of the inner support feeding conveying belt 271; the side-turning sucker moving arm 272 is arranged at a discharge port of the inner support feeding conveying belt 271, the side-turning sucker moving arm 272 can suck the bottom of the inner support 200 positioned at the discharge port of the inner support feeding conveying belt 271 through a sucker 273 arranged on the side-turning sucker moving arm and turn over for 90 degrees so as to transfer the inner support 200 to an inner support feeding position, wherein the side-turning sucker moving arm 272 adopts the existing turning structure, the specific structure is not repeated, and the inner support feeding position is right opposite to the discharge port of the inner support feeding conveying belt 271; the inner support feeding pushing plate 274 is arranged at a discharge port of the inner support feeding conveying belt 271, and the inner support feeding pushing plate 274 is used for pushing the inner support 200 located on the inner support feeding position to a feeding port of the packaging discharge mechanism 343. Particularly, the inner support feeding mechanism 27 further includes an inner support feeding pushing cylinder (not labeled in the figure), the inner support feeding pushing cylinder is fixed at the lower position of the feeding port of the inner support conveying roller bed 231, the inner support feeding pushing plate 274 is fixedly installed at the output end of the inner support feeding pushing cylinder, and the inner support feeding pushing cylinder can drive the inner support feeding pushing plate 274 to push the inner support 200 located at the inner support feeding position to the feeding port of the inner support conveying roller bed 231. The interior support 200 that holds in the palm on the interior support material loading conveyor belt 271 of this embodiment all turns on one's side by 90 degrees and piles up and place, can effectively improve the quantity that holds in the palm 200 in bearing of interior support material loading conveyor belt 271, shortens the design length of interior support material loading conveyor belt 271, and then makes the structure compacter, reduces design cost.
In addition, it should be noted that, as shown in fig. 7, fig. 9, and fig. 10, the inkjet mechanism 22 in this embodiment is an existing inkjet printer, and a code spraying head of the inkjet printer is installed on one side of a code spraying position, and the specific structure is not described again. And the perforating bullet 400 with poor code spraying exists during actual code spraying. Further, a defective product accommodating tray (not shown) may be disposed on one side of the transferring and grabbing mechanism 21, in this embodiment, the defective product accommodating tray is disposed on a frame body (not shown) for carrying the cover plate feeding mechanism 24, and when the code spraying mechanism 22 detects that the code spraying process generates the perforating charges 400 with bad code spraying, the perforating charges 400 with bad code spraying may be disposed in the defective product accommodating tray, so as to ensure the yield of the perforating charges 400 disposed in the inner tray 200.
As shown in fig. 11 to 15, after the perforating charges subjected to the code spraying process are transferred to the inner holder 200, the perforating charges are further conveyed to a thermal sealing material position through a sealing discharging mechanism 343, so that the thermal film sealing process of the inner holder 200 is performed, and the working efficiency is improved. The hot film packaging device comprises a packaging feeding mechanism 31, a hot film conveying mechanism 32, a transverse sealing hot cutting mechanism 33, a packaging discharging mechanism 34 and a side sealing mechanism 35, wherein the packaging feeding mechanism 31 and the packaging discharging mechanism 34 are both conveying belts. The packaging material feeding mechanism 31 is used for conveying the inner support 200 along the hot film packaging conveying direction; the hot film conveying mechanism 32 comprises an upper film conveying component 321 and a lower film conveying component 322, the upper film conveying component 321 is used for stretching and arranging the unshown film in the upper film above the packaging feeding mechanism 31 along the hot film packaging conveying direction, the lower film conveying component 322 is used for stretching and arranging the unshown film in the lower film below the packaging feeding mechanism 31, and the free end of the lower film is attached to the free end of the upper film and is positioned at the discharge port of the packaging feeding mechanism 31; the transverse sealing heat cutting mechanism 33 is arranged at the downstream of the discharge port of the packaging feeding mechanism 31, a film discharging gap (not shown in the figure) for a lower film to pass through is formed between the transverse sealing heat cutting mechanism 33 and the discharge port, and when the inner support 200 passes through the transverse sealing heat cutting mechanism 33 along the heat film packaging conveying direction and stops at a transverse sealing heat cutting position, the transverse sealing heat cutting mechanism 33 transversely seals and thermally cuts an upper film and a lower film to form an upper film sheet and a lower film sheet covering the upper side and the lower side of the inner support 200; the packaging discharging mechanism 34 is arranged at the downstream of the hot film conveying mechanism 32, and the packaging discharging mechanism 34 is used for conveying the inner support 200 at the transverse sealing hot cutting position to the side sealing position; the side sealing mechanism 35 includes a first side sealing assembly 351 and a second side sealing assembly 352, the first side sealing assembly 351 and the second side sealing assembly 352 are disposed at two sides of the packaging discharging mechanism 34 at intervals along a direction perpendicular to the thermal film packaging conveying direction, and the first side sealing assembly 351 and the second side sealing assembly 352 are used for respectively heat-sealing and attaching two sides of the upper film sheet and the lower film sheet along the direction perpendicular to the thermal film packaging conveying direction.
The package feeding mechanism 31 of this embodiment conveys the inner holder 200 along the hot film package conveying direction; the upper film conveying assembly 321 stretches the upper film to be arranged above the packaging feeding mechanism 31 along the hot film packaging conveying direction, the lower film conveying assembly 322 stretches the lower film to be arranged below the packaging feeding mechanism 31, and the free end of the lower film is attached to the free end of the upper film and is positioned at the discharge port of the packaging feeding mechanism 31; when the inner support 200 passes through the transverse sealing and heat cutting mechanism 33 along the heat film packaging and conveying direction and stops at the transverse sealing and heat cutting position, the transverse sealing and heat cutting mechanism 33 transversely seals and heat cuts the upper film and the lower film to form an upper film sheet and a lower film sheet covering the upper side and the lower side of the inner support 200; the packaging discharging mechanism 34 conveys the inner support 200 of the transverse sealing hot cutting position to the side sealing position; the first side seal assembly 351 and the second side seal assembly 352 enable two sides of the upper membrane and the lower membrane along the direction perpendicular to the hot membrane packaging conveying direction to correspond to heat sealing and laminating respectively, so that the heat sealing and laminating treatment of the lower membrane covering the upper side and the lower side of the inner support 200 at the transverse sealing and hot cutting position and the two sides of the upper membrane and the lower membrane along the direction perpendicular to the hot membrane packaging conveying direction formed after the transverse sealing and hot cutting is completed, further, the hot membrane automatic packaging of the inner support 200 is realized, the whole process does not need manual auxiliary operation, and the working efficiency is high.
Further, as shown in fig. 11 to 13, in this embodiment, the encapsulation discharging mechanism 343 extends in a direction perpendicular to the thermal film encapsulation conveying direction, a discharging end of the encapsulation discharging mechanism 343 is located on one side of a feeding port of the encapsulation feeding mechanism 31, an inner support heat-seal pushing plate 38 and a pushing cylinder 39 are arranged on the discharging end of the encapsulation discharging mechanism 343, the pushing cylinder 39 is fixed at the bottom of the rack, the inner support heat-seal pushing plate 38 is fixedly connected to an output end of the pushing cylinder 39, the pushing cylinder 39 drives the inner support heat-seal pushing plate 38 to perform pushing motion along the thermal film encapsulation conveying direction, and then the inner support 200, which is conveyed to the discharging end of the encapsulation discharging mechanism 343, i.e. the heat-sealed material level, is pushed onto the encapsulation feeding mechanism 31.
Further, in order to perform the transverse sealing and hot cutting treatment more stably. As shown in fig. 11, the thermal film encapsulation device further includes a pressing mechanism 36. The pressing mechanism 36 is disposed on a frame (not labeled in the figure) directly above the package discharging mechanism 34, specifically, directly above the horizontal sealing hot cutting position, and when the inner holder 200 is located at the horizontal sealing hot cutting position, the pressing mechanism 36 presses the upper film sheet onto the upper end surface of the inner holder 200. Specifically, the pressing mechanism 36 includes a pressing cylinder, which is a linear cylinder, and a pressing plate, which is not shown in the drawing. The lower pressing cylinder is fixed on the frame, the lower pressing plate is fixed at the output end of the lower pressing cylinder and just right above the transverse sealing hot cutting position, the lower pressing cylinder drives the lower pressing plate to move up and down, and then in the transverse sealing hot cutting process, the upper film sheet above the inner support 200 positioned at the transverse sealing hot cutting position is tightly pressed on the upper end surface of the inner support 200 by the lower pressing plate, so that the transverse sealing hot cutting process can be more stable.
Further, as for the conveying structure of the upper and lower films, as shown in fig. 11 and 13, the upper film conveying assembly 321 includes an upper film stock roller 3211 and a plurality of upper film guide rollers 3212. The lower film transport assembly 322 includes a lower film roll 3221 and a plurality of lower film guide rollers 3222. The upper film roller 3211 is located at the upstream of the packaging and feeding mechanism 31, and the upper film is wound on the upper film roller 3211; a plurality of upper film guide rollers 3212 are spaced above the package feeding mechanism 31 along the hot film package conveying direction, and the upper film is stretched and arranged above the feeding mechanism of the inner tray 200 via each upper film guide roller 3212, so as to form an upper film route 500 shown in fig. 13, wherein the rotating shafts of the upper film feed rollers 3211 and the upper film guide rollers 3212 extend along a direction perpendicular to the hot film package conveying direction. The lower film roller 3221 is located at the upstream of the packaging and feeding mechanism 31, and the lower film is wound on the lower film roller 3221; a plurality of lower film guiding rollers 3222 are arranged below the package feeding mechanism 31 at intervals along the thermal film package conveying direction, the lower film is arranged below the package feeding mechanism 31 through the stretching of each lower film guiding roller 3222, and a lower film route 600 shown in fig. 13 is further formed, wherein the rotating shafts of the lower film material rollers 3221 and the lower film guiding rollers 3222 extend along the direction perpendicular to the thermal film package conveying direction, and the free ends of the upper film and the lower film are adhered to each other and located at the discharge port of the package feeding mechanism 31.
The specific working process of transverse sealing and hot cutting is as follows: when the inner support 200 is conveyed by the packaging feeding mechanism 31 to pass through the transverse sealing hot cutting mechanism 33 and stops at the transverse sealing hot cutting position, the inner support 200 can synchronously push the upper film and the lower film to stretch along the hot film packaging conveying direction, so as to respectively cover the upper side and the lower side of the inner support 200, and then transverse sealing hot cutting of the upper film and the lower film passing through the transverse sealing hot cutting mechanism 33 can be completed through the transverse sealing hot cutting mechanism 33; in the transverse sealing and hot cutting process, the cut parts of the upper film and the lower film are formed into the lower film and the upper film which cover the upper side and the lower side of the inner support 200, and the rest of the upper film and the lower film are synchronously hot-sealed and bonded together again at the transverse sealing and hot cutting position, so that the free ends of the upper film and the lower film are always bonded together, and the continuous supply of the upper film and the lower film is finally realized.
Further, as shown in fig. 11, 14 and 15, the cross sealing and heat cutting mechanism 33 includes a lower heat cutting unit 331 and an upper heat cutting unit 332. The lower thermal cutting assembly 331 includes thermal cutting notches 3311 extending in a direction perpendicular to the feeding direction of the thermal film packages, the thermal cutting notches 3311 being arranged at intervals downstream of the discharge port of the package feeding mechanism 31 in the feeding direction of the thermal film packages; the upper hot cutting assembly 332 includes a hot knife 3321 positioned directly above the hot cutting notch 3311; wherein the hot knife 3321 and the hot-cutting notch 3311 are capable of performing a hot-cutting motion approaching and separating from each other to hot-cut the upper and lower films between the hot knife 3321 and the hot-cutting notch 3311. Specifically, as shown in fig. 11, 14 and 15, the lower heat cut assembly 331 further includes a lower heat plate 3312 and a lower heat plate 3313, the lower heat plate 3313 being a linear cylinder. A hot cut notch 3311 is formed in the lower hot plate 3312; the output end of the lower heat plate 3313 is connected to the lower heat plate 3312 to drive the lower heat plate 3312 to move up and down. The upper hot cutting assembly 332 further comprises a hot cutter 3321, an upper hot plate 3322, an upper hot cutting lifting driving member 3323 and a cutter driving member 3324, wherein the upper hot cutting lifting driving member 3323 and the cutter driving member 3324 are linear cylinders. The upper hot plate 3322 is arranged right above the lower hot plate 3312, and the hot cutter 3321 is movably inserted on the upper hot plate 3322; the output end of the upper thermal cutting lifting driving piece 3323 is connected with the upper hot plate 3322 to drive the upper hot plate 3322 to move up and down. The cutter driving member 3324 is disposed on the upper hot plate 3322, and an output end of the cutter driving member 3324 is connected to the hot cutter 3321 to drive the hot cutter 3321 to perform a hot cutting motion with respect to the upper hot plate 3322. Wherein, lower hot plate 3313 and last hot cut lifting drive piece 3323 are all fixed to be set up in the frame through carrier 3325, the carrier 3325 structure is no longer described any more, violently seal hot cutting mechanism 33 and realize the horizontal seal hot cut to last membrane and lower membrane through hot cutter 3321 and hot cut notch 3311 to make the upside of interior support 200 form the upper diaphragm in step, the downside of interior support 200 forms the lower diaphragm, and the both sides of going up the diaphragm and lower diaphragm along hot film encapsulation direction of delivery are equallyd divide and are do not corresponded the bonding together, upper diaphragm and lower diaphragm enclose into the closed ring cylindric of opening orientation perpendicular to hot film encapsulation direction of delivery. It should be noted that the heating structures of the upper hot plate 3322 and the lower hot plate 3312 are conventional heat sealing heating structures, and detailed description thereof is omitted.
And both sides corresponding to the upper and lower film sheets in the direction perpendicular to the feeding direction of the heat film package are heat sealed by the first side sealing unit 351 and the second side sealing unit 352, respectively. Specifically, as shown in fig. 11-12, the first side seal assembly 351 includes a first side seal lower heat plate 3511, a first side seal lower heat plate drive 3512, a first side seal upper heat plate 3513, and a first side seal upper heat switch drive 3514. The first side sealing lower hot plate 3511 is arranged on one side of the packaging discharging mechanism 34 along the direction perpendicular to the hot film packaging conveying direction; the output end of the first side heat sealing lower hot plate driving member 3512 is connected to the first side heat sealing lower hot plate 3511 to drive the first side heat sealing lower hot plate 3511 to move up and down. The first side upper heat-sealing plate 3513 is arranged right above the first side lower heat-sealing plate 3511; the output end of the first side seal upper hot-cutting driving piece 3514 is connected with the first side seal upper hot plate 3513 so as to drive the first side seal upper hot plate 3513 to do lifting movement, and the first side seal lower hot plate 3511 and the first side seal upper hot plate 3513 are pressed together to realize the heat sealing treatment of an upper membrane and a lower membrane between the first side seal lower hot plate 3511 and the first side seal upper hot plate 3513. The heating structures of the first side lower heat-sealing plate 3511 and the first side upper heat-sealing plate 3513 are the existing heat-sealing heating structures, and detailed description is omitted.
Further, in order to realize the flatness of the side seal. As shown in fig. 11-13, the first side seal assembly 351 further includes an upper membrane suction cup 3515, a lower membrane suction cup 3516, a first spreader 3517, a second spreader 3518, a push-pull cylinder 3519, a first spreader cylinder 35110, and a second spreader cylinder 35111. The upper film sucking disc 3515 is arranged on one side of the first side upper heat sealing plate 3513 far away from the packaging discharging mechanism 34, and the upper film sucking disc 3515 is used for sucking the lower surface of an upper film; the lower film sucking disc 3516 is arranged on one side of the first side lower heat sealing plate 3511, which is far away from the packaging discharging mechanism 34, and is arranged opposite to the upper film sucking disc 3515, and the lower film sucking disc 3516 is used for sucking the lower surface of the lower film; the first spreading member 3517 and the second spreading member 3518 are disposed on one side of the packaging and discharging mechanism 34, can move along the thermal film packaging conveying direction, and can move along the direction perpendicular to the thermal film packaging conveying direction, and the second spreading member 3518 and the first spreading member 3517 are used for spreading the opening, which is surrounded by the upper film sheet and the lower film sheet, of the upper film sheet and the lower film sheet along the thermal film packaging conveying direction and faces the first spreading member 3517 and the second spreading member 3518. Specifically, the push-pull cylinder 3519 is disposed on the frame on one side of the packaging and discharging mechanism 34, the first spreading cylinder 35110 and the second spreading cylinder 35111 are respectively fixed at the output end of the push-pull cylinder 3519, push rods of the first spreading cylinder 35110 and the second spreading cylinder 35111 both extend in the thermal film packaging and conveying direction, the first spreading member 3517 is fixed on the push rod of the first spreading cylinder 35110, the second spreading member 3518 is fixed on the push rod of the second spreading cylinder 35111, the push rods of the first spreading cylinder 35110 and the second spreading cylinder 35111 drive the first spreading member 3517 and the second spreading member 3518 to approach to and separate from each other in the thermal film packaging and conveying direction, and the push-pull cylinder 3519 drives the first spreading member 3517 and the second spreading member 3518 to approach to or separate from a membrane enclosed by the upper membrane and the lower membrane in the direction perpendicular to the thermal film packaging and conveying direction, and face the opening of the first spreading member 3517 and the second spreading member 3518.
In actual use, the upper film suction cup 3515 will suck the upper surface of the upper film sheet under the descending driving of the first side seal upper hot-cutting driving piece 3514 and the ascending driving of the first side seal lower hot plate driving piece 3512; the lower membrane suction cup 3516 ascends and adsorbs the lower surface of the lower membrane, then the upper membrane suction cup 3515 and the lower membrane suction cup 3516 are far away from each other, and the upper membrane and the lower membrane are firstly propped open along the up-down direction; further, a first spreading member 3517 and a second spreading member 3518 which are rod-shaped and extend along a direction perpendicular to the conveying direction of the thermal film packaging are driven by a push-pull air cylinder 3519 to be inserted into an opening defined by the upper membrane and the lower membrane, then the first spreading member 3517 and the second spreading member 3518 are far away from each other along the conveying direction of the thermal film packaging, so that the upper membrane and the lower membrane are spread, and at the moment, the upper membrane suction cup 3515 and the lower membrane suction cup 3516 cancel the adsorption function; finally, under the driving of the first side seal upper hot-cutting driving element 3514 moving downwards and the driving of the first side seal lower hot-plate driving element 3512 moving upwards, the first side seal lower hot-plate 3511 and the first side seal upper hot-plate 3513 are pressed together, and the heat sealing treatment of one side of the upper film sheet and the lower film sheet along the direction perpendicular to the conveying direction of the hot film package is completed.
Further, as shown in fig. 11 to 13, the first spreading member 3517 and/or the second spreading member 3518 are provided with air suction holes, not shown, for sucking air between the upper diaphragm and the lower diaphragm, thereby preventing the inner holder 200 from being swollen when being completely sealed by the upper diaphragm and the lower diaphragm even if the air between the upper diaphragm and the lower diaphragm is sucked. The air exhaust of the air exhaust hole is performed by adopting the existing vacuum air exhaust device, and the specific structure is not repeated. Similarly, the structural function of the second side sealing assembly 352 is the same as that of the first side sealing assembly 351, so as to implement the heat sealing process for the other side of the upper film and the lower film along the direction perpendicular to the thermal film packaging and conveying direction, and therefore, the detailed description thereof is omitted.
As shown in fig. 16, the inner tray 200 subjected to the thermal film sealing process by the thermal film sealing apparatus 3 is further conveyed to the inverting position and the packing and transferring position of the inner tray packing apparatus 4 by the sealing and discharging mechanism 34, and the inner tray 200 is automatically loaded into the packing box 300.
As shown in fig. 16 to 20, the inner-supporting box-packing device 4 includes a turnover mechanism 41, a box-packing conveying mechanism 42, an opening supporting mechanism 43, and a box-packing transfer mechanism 44. The turnover mechanism 41 is arranged at the downstream of the side sealing position of the packaging discharging mechanism 34, and the turnover mechanism 41 is used for clamping the inner support 200 on the packaging discharging mechanism 34 and placing the inner support 200180 degrees on the turnover position in a turnover manner; the packing box conveying mechanism 42 is arranged right below the packing box transshipment position, and the packing box conveying mechanism 42 is used for conveying the packing box 300 to the packing position; the opening supporting mechanism 43 is arranged around the packing position, and the opening supporting mechanism 43 is used for opening the ear plate at the opening edge of the packing box 300 at the packing position; the packing transfer mechanism 44 is used for transferring the inner tray 200 on the packing transfer position into the packing box 300 on the packing position.
The inner supporting and packing device of the embodiment conveys the packing box 300 to the packing position through the packing box conveying mechanism 42. The opening support mechanism 43 opens the ear panels of the packing case 300. The turnover mechanism 41 clamps the inner support 200 on the packaging discharging mechanism 34, turns the inner support 200 by 180 degrees and then places the inner support on the packaging discharging mechanism 34. The package discharging mechanism 34 transports the inner tray 200 to the transferring position. The inner support 200 on the transshipment position is transshipped to the packing box 300 on the packing position by the packing transshipment mechanism 44, so that the automatic overturning, conveying, transshipment and packing box 300 of the inner support 200 can be realized, the working efficiency is greatly improved, the lug plate of the opening supporting mechanism 43 for strutting the packing box 300 avoids the interference of the lug plate on the inner support 200 in the packing process, and the stability and the fluency of the packing work are ensured.
Further, as shown in fig. 16 to 17, the aperture support mechanism 43 includes an ear plate stay 431 and a stay driving member 432. The ear plate supporting rod 431 comprises a rotating rod part 4311 and a supporting rod part 4312, the rotating rod part 4311 is rotatably arranged on the rack and is positioned above the packing position, the supporting rod part 4312 is fixedly connected to the rotating rod part 4311, and the supporting rod part 4312 is used for abutting against an ear plate of the packing box 300 positioned on the packing position so as to enable the ear plate to avoid the opening of the packing box 300; the stay bar driving part 432 is arranged on the rack, the stay bar driving part 432 is in driving connection with the rotating rod part 4311 to drive the rotating rod part 4311 to rotate and drive the supporting rod part 4312 to do supporting movement for supporting the ear plate, and further the support of the ear plate is realized. It should be noted that the stay rod driving part 432 is a linear cylinder, which is hinged to the rack, and the output end of the stay rod driving part 432 is hinged to the rotating rod part 4311 through a connecting rod (not labeled in the figure) to form a rotating connecting rod structure, and the stay rod driving part 432 drives the rotating rod part 4311 to rotate around its own axis through a linear reciprocating motion.
Further, as shown in fig. 16 to 18, the turnover mechanism 41 includes a gantry 411, a lifting plate 412, a lifting drive source 413, a first clamping arm 414 and a second clamping arm 415, a first turnover gripper 416, a first rotation cylinder 417, a second turnover gripper 418, and a second rotation cylinder 419. The portal frame 411 is arranged at the downstream of the side sealing position of the packaging discharging mechanism 34, and the packaging discharging mechanism 34 penetrates through the portal frame 411; the lifting plate 412 is arranged on the portal frame 411 in a manner of moving up and down; the lifting driving source 413 is arranged on the portal frame 411, and the lifting driving source 413 is used for driving the lifting plate 412 to do lifting motion; the first clamping arm 414 and the second clamping arm 415 are movably arranged on the lifting plate 412 in a side-by-side spaced mode, and the first clamping arm 414 and the second clamping arm 415 can approach each other to clamp the inner support 200 on the inner support conveying mechanism 23; the first turning gripper 416 is arranged at one end of the first gripping arm 414 for gripping the inner support 200 through a first rotating cylinder 417, and the first gripping arm 414 is pressed against one end of the inner support 200 through the first turning gripper 416; the second overturning clamping arm 418 is arranged at one end, used for clamping the inner support 200, of the second clamping arm 415 through the second rotating cylinder 419, the second clamping arm 415 is pressed against one end of the inner support 200 through the second overturning clamping arm 418, so that the overturning mechanism 41 can clamp the inner support 200 on the packaging discharging mechanism 34, then the inner support 200 is lifted and overturned by 180 degrees, and finally the inner support 200 which is overturned is placed on the packaging discharging mechanism 34.
More specifically, as shown in fig. 16 to 18, the turnover mechanism 41 further includes a clamping drive source 4110, and the clamping drive source 4110 is an existing linear cylinder. The clamping driving source 4110 is disposed on the lifting plate 412, the first clamping arm 414 and the second clamping arm 415 are disposed at the output end of the clamping driving source 4110, and the clamping driving source 4110 is used for driving the first clamping arm 414 and the second clamping arm 415 to approach to or be away from each other, so that the inner support 200 can be automatically lifted and lowered.
Further, as shown in fig. 18, the clamp driving source 4110 is a double-slider rodless cylinder, the first clamp arm 414 is fixedly provided on one of the two sliders of the double-slider rodless cylinder, and the second clamp arm 415 is fixedly provided on the other of the two sliders of the double-slider rodless cylinder.
Further, as shown in fig. 19-20, the loading and transferring mechanism 44 includes a pick-and-place assembly 441, a pallet assembly 442, and a pushing assembly 443. The taking and placing assembly 441 is arranged on the frame and is positioned right above the box loading position; the pallet assembly 442 includes a pallet 4421 movably disposed on the frame, the pallet 4421 can be turned from an avoiding position at one side of the pick-and-place assembly 441 to a supporting position between the pick-and-place assembly 441 and the loading position, and the supporting position is closely arranged at one side of the transfer position, specifically, as shown in fig. 19-20, the pallet assembly 442 further includes a pallet rotating cylinder 4422. The supporting plate rotating cylinder 4422 is arranged on the rack, the supporting plate 4421 is arranged at the output end of the supporting plate rotating cylinder 4422, and the supporting plate rotating cylinder 4422 is used for driving the supporting plate 4421 to move in a reciprocating overturning mode in a supporting position and an avoiding position. The pushing assembly 443 is disposed on the rack, and the pushing assembly 443 is used to push the inner tray 200 on the transferring position to the supporting plate 4421 on the supporting position; when the picking and placing assembly 441 picks up the inner support 200 at the supporting position, the supporting plate 4421 moves to the avoiding position, so that the picking and placing assembly 441 can vertically descend to place the inner support 200 in the packing case 300 at the packing position.
Specifically, as shown in fig. 19, the pick-and-place assembly 441 includes a lifting/lowering driving element 4411 and a pick-and-place gripper 4412, wherein the lifting/lowering driving element 4411 is a linear cylinder. The lifting driving piece 4411 is arranged on the frame; the pick-and-place gripper 4412 is disposed at the output end of the lifting driving element 4411, the pick-and-place gripper 4412 is used for clamping the inner holder 200 on the supporting position, and when the supporting plate 4421 is located at the avoiding position, the lifting driving element 4411 can drive the pick-and-place gripper 4412 to place the inner holder 200 in the packing box 300.
In addition, as shown in fig. 19-20, the pusher assembly 443 includes a linear pusher cylinder 4431, a pusher plate 4432. The linear pushing cylinder 4431 is arranged on the rack; the push plate 4432 is arranged at the output end of the linear pushing cylinder 4431, the push plate 4432 is positioned at one side of the transfer position far away from the supporting position, and the linear pushing cylinder 4431 can drive the push plate 4432 to move so as to push the inner holder 200 on the transfer position to the supporting position, and then the inner holder 200 is finally put into the packing box 300 at the packing position through the taking and placing assembly 441.
The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.

Claims (10)

1. A perforating charge packaging system, comprising:
the dispensing device (1) comprises a dispensing conveying mechanism (11) and a dispensing mechanism (12), wherein the dispensing conveying mechanism (11) is used for conveying a charging tray (100) filled with perforating bullets to a dispensing position and a code spraying transfer position in sequence, and the dispensing mechanism (12) is arranged on one side of the dispensing position and used for dispensing the perforating bullets in the charging tray (100);
the code spraying device (2) comprises a transferring and grabbing mechanism (21), a code spraying mechanism (22) and an inner support conveying mechanism (23) which are respectively arranged around the code spraying transshipment position, wherein the transferring and grabbing mechanism (21) is used for grabbing the perforating bullets in the material disc (100) on the code spraying transshipment position to be transferred to the code spraying position and an inner support (200) on the inner support conveying mechanism (23) in sequence, the code spraying mechanism (22) is used for spraying codes to the perforating bullets transferred to the code spraying position, and the inner support conveying mechanism (23) is used for conveying the inner support (200) filled with the perforating bullets to a heat sealing material level;
a thermal film sealing device (3) arranged at the downstream of the thermal sealing material level and used for receiving the inner support (200) of the thermal sealing material level and thermally film sealing the inner support (200);
and the inner support boxing device (4) is arranged at the downstream of the hot film packaging device (3) and is used for receiving the inner support (200) which finishes hot film packaging and loading the inner support (200) into a packaging box (300).
2. The perforating charge packaging system of claim 1, characterized in that the dispensing mechanism (12) comprises a dispensing table (121) on which a plurality of dispensing carriers (122) and a plurality of dispensing heads (123) corresponding to the dispensing carriers (122) one to one are disposed, each dispensing carrier (122) is provided with a perforating charge accommodating slot, each dispensing head (123) can move horizontally above each dispensing carrier (122) and can move vertically for a limited distance to adjust the distance between each dispensing head (123) and the perforating charge accommodating slot, and the dispensing device (1) further comprises:
the positioning mechanism (13) is used for fixing the position of the material tray (100) on the dispensing position;
and the dispensing grabbing mechanism (14) is arranged on one side of the dispensing station and is used for grabbing and transferring a plurality of perforating bullets in the charging tray (100) to each dispensing carrier (122) or synchronously grabbing and transferring the perforating bullets in each dispensing carrier (122) to the charging tray (100).
3. The charge packing system of claim 2, wherein the pick and place mechanism (14) comprises:
a mechanical arm (141) arranged on the glue dispensing table (121);
and the mechanical grippers (142) are arranged at the end part of the mechanical arm (141) side by side at intervals, and the mechanical grippers (142) are used for clamping perforating charges.
4. The perforating charge packing system as recited in claim 2, characterized in that the code-spraying device (2) further comprises:
apron feeding mechanism (24), set up in transfer and snatch one side of mechanism (21) for carry apron (400) to the apron and supply the material level, transfer and snatch mechanism (21) and still be used for snatching the apron supplies on the material level apron (400) are located in the lid on the packing position interior support (200) are last.
5. The perforating charge packaging system as claimed in claim 4, characterized in that the transferring and grabbing mechanism (21) comprises a transferring mechanical arm (211) arranged on one side of the code spraying transferring position, perforating charge grippers (212) and a cover plate gripper (213) respectively arranged at the output end of the transferring mechanical arm (211), the transferring mechanical arm (211) can drive the perforating charge gripper (212) to grab the perforating charges in the tray (100) on the code spraying transferring position to code spraying to the code spraying position and transfer to the inner support (200) on the packaging position, and the transferring mechanical arm (211) can drive the cover plate gripper (213) to grab the cover plate (400) on the cover plate material supplying position to cover the inner support (200) on the packaging position.
6. The perforating charge packing system of claim 1, characterized in that the thermal film encapsulation device (3) comprises:
a packaging material feeding mechanism (31), a material feeding port of which is communicated with the heat-sealed material level and is used for receiving the inner support (200) at the heat-sealed material level and conveying the inner support (200) to a transverse sealing heat cutting position;
the hot film conveying mechanism (32) comprises an upper film conveying assembly (321) and a lower film conveying assembly (322), the upper film conveying assembly (321) is used for stretching and arranging an upper film above the packaging feeding mechanism (31) along the feeding direction of the packaging feeding mechanism (31), the lower film conveying assembly (322) is used for stretching and arranging a lower film below the packaging feeding mechanism (31), and the free end of the lower film is attached to the free end of the upper film and located at the discharge port of the packaging feeding mechanism (31);
the transverse sealing and heat cutting mechanism (33) is arranged at the downstream of the discharge hole of the packaging feeding mechanism (31), a film discharging gap for the lower film to pass through is formed between the transverse sealing and heat cutting mechanism (33) and the discharge hole, and when the inner support (200) is stopped at a transverse sealing and heat cutting position, the transverse sealing and heat cutting mechanism (33) transversely seals and heat cuts the upper film and the lower film to form an upper film sheet and a lower film sheet which cover the upper side and the lower side of the inner support (200);
the packaging discharging mechanism (34) is arranged at the downstream of the hot film conveying mechanism (32), and the packaging discharging mechanism (34) is used for conveying the inner support (200) of the transverse sealing hot cutting position to a side sealing position;
the side sealing mechanism (35) comprises a first side sealing assembly (351) and a second side sealing assembly (352), the first side sealing assembly (351) and the second side sealing assembly (352) are arranged on two sides of the packaging discharging mechanism (34) at intervals along the direction perpendicular to the feeding channel of the packaging discharging mechanism (34), and the first side sealing assembly (351) and the second side sealing assembly (352) are used for enabling two sides of the upper membrane and the lower membrane along the direction perpendicular to the feeding channel of the packaging discharging mechanism (34) to be respectively attached in a heat sealing mode.
7. The charge packing system of claim 6, wherein the cross-seal thermal cutting mechanism (33) comprises:
a lower hot-cutting assembly 331(331) including hot-cutting notches (3311) extending in a direction perpendicular to the feed channel, the hot-cutting notches (3311) being spaced downstream of the discharge port of the inner holder (200) feeding mechanism in the direction of the feed channel;
an upper hot cutting assembly 332(332) including a hot cutter (3321) directly above the hot cutting notch (3311);
wherein the hot knife (3321) and the hot-cutting notch (3311) are capable of performing a hot-cutting motion approaching and departing from each other to hot-cut the upper and lower films between the hot knife (3321) and the hot-cutting notch (3311).
8. The perforating charge packaging system of claim 7 wherein the lower thermal cutting assembly 331(331) further comprises:
a lower hot plate (3312), the hot cut notch (3311) opening on the lower hot plate (3312);
a lower hot cutting lifting driving piece (3313), the output end of which is connected with the lower hot plate (3312) to drive the lower hot plate (3312) to do lifting movement; the upper thermal cutting assembly 332(332) further comprises:
the upper hot plate (3322) is arranged right above the lower hot plate (3312), and the hot cutter (3321) is movably inserted on the upper hot plate (3322);
the output end of the upper hot cutting lifting driving piece (3323) is connected with the upper hot plate (3322) so as to drive the upper hot plate (3322) to do lifting movement;
the cutter driving piece (3324) is arranged on the upper hot plate (3322), and the output end of the cutter driving piece (3324) is connected with the hot cutter (3321) so as to drive the hot cutter (3321) to do hot cutting movement relative to the upper hot plate (3322).
9. The perforating charge packaging system of claim 6, characterized in that said pack-out mechanism (34) is further adapted to sequentially transfer said inner carrier (200) on said side sealing station to a turning station and a boxing station, said inner carrier boxing device (4) comprising:
the turnover mechanism (41) is arranged at the downstream of the side sealing position of the packaging discharging mechanism (34), and the turnover mechanism (41) is used for clamping the inner support (200) on the packaging discharging mechanism (34) and placing the inner support (200) on the turnover position in a 180-degree turnover manner;
the packing box conveying mechanism (42) is arranged right below the packing box transshipment position and used for conveying the packing box (300) to a packing position;
the opening supporting mechanism (43) is arranged around the packing position and used for expanding ear plates positioned at the opening edge of the packing box (300) at the packing position;
and the packing transshipment mechanism (44) is used for transshipping the inner support (200) on the packing transshipment position into the packing box (300) on the packing position.
10. The perforating charge packaging system of claim 9, characterized in that the canting mechanism (41) comprises:
the portal frame (411) is arranged at the downstream of the side sealing position of the packaging discharging mechanism (34), and the packaging discharging mechanism (34) penetrates through the portal frame (411);
a lifting plate (412) which is arranged on the portal frame (411) and can move up and down;
the lifting driving source (413) is arranged on the portal frame (411) and is used for driving the lifting plate (412) to do lifting motion;
a first clamping arm (414) and a second clamping arm (415), wherein the first clamping arm (414) and the second clamping arm (415) are movably arranged on the lifting plate (412) in a side-by-side spaced mode, and the first clamping arm (414) and the second clamping arm (415) can approach each other to clamp the inner support (200) on the inner support conveying mechanism (23);
a first overturning gripper (416) which is arranged at one end of the first clamping arm (414) for clamping the inner support (200) through a first rotating cylinder (417), wherein the first clamping arm (414) is pressed against one end of the inner support (200) through the first overturning gripper (416);
and the second overturning clamping hand (418) is arranged at one end of the second clamping arm (415) for clamping the inner support (200) through a second rotating cylinder (419), and the second clamping arm (415) is pressed against one end of the inner support (200) through the second overturning clamping hand (418).
CN202011444562.7A 2020-12-08 2020-12-08 Perforating bullet packaging system Pending CN112498876A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011444562.7A CN112498876A (en) 2020-12-08 2020-12-08 Perforating bullet packaging system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011444562.7A CN112498876A (en) 2020-12-08 2020-12-08 Perforating bullet packaging system

Publications (1)

Publication Number Publication Date
CN112498876A true CN112498876A (en) 2021-03-16

Family

ID=74971113

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011444562.7A Pending CN112498876A (en) 2020-12-08 2020-12-08 Perforating bullet packaging system

Country Status (1)

Country Link
CN (1) CN112498876A (en)

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