CN217707861U

CN217707861U - Multifunctional automatic feeding bin mechanism

Info

Publication number: CN217707861U
Application number: CN202221647077.4U
Authority: CN
Inventors: 李江; 高继良; 王鑫家
Original assignee: SUZHOU XINZHI ELECTRO-MECHANICAL INDUSTRIES CO LTD; Suzhou Xinzhi Dynamo Electric Technology Co ltd
Current assignee: SUZHOU XINZHI ELECTRO-MECHANICAL INDUSTRIES CO LTD; Suzhou Xinzhi Dynamo Electric Technology Co ltd
Priority date: 2022-06-29
Filing date: 2022-06-29
Publication date: 2022-11-01
Anticipated expiration: 2032-06-29

Abstract

The utility model relates to a multifunctional automatic feeding bin mechanism, which comprises a material tray carrying module, a full material tray lifting module, an empty material tray bin lifting module, a bin body module, a material tray distributing module, a feeding belt line and a discharging belt line; wherein full charging tray feeding module is located feed bin organism module left side, and empty feed bin module is located feed bin organism module's right side. The utility model discloses a utilize AGV and material loading belt line and unloading belt line cooperation automatic unloading, can realize the material loading tray under the circumstances of not shutting down, can effectual increase productivity; the empty trays are automatically conveyed to the storage bin, so that a work station for manually arranging the empty trays is omitted; the labor cost is saved.

Description

Multifunctional automatic feeding bin mechanism

Technical Field

The utility model relates to a multi-functional automatic feeding feed bin mechanism belongs to automatic equipment technical field.

Background

In the production of present motor accessories, there is the processing part in batches and needs the manual work to carry out the material loading, and artifical material loading is slow, and inefficiency just needs equipment bring to rest the rear and can feed in raw material, can frequently shut down like this and influence the productivity, has increased manufacturing cost in the intangible.

Disclosure of Invention

The utility model provides a multi-functional automatic feeding feed bin mechanism, its aim at in order to change the condition that traditional artifical material loading mode is inefficiency, practices thrift the personnel selection cost, and solution equipment provides a brand-new feed bin mechanism because of the inefficiency problem that the material loading caused, can carry out action such as unloading on not shutting down, can also dock with the AGV dolly and go on unloading automatically, great increase productivity.

The technical solution of the utility model is as follows: a multifunctional automatic feeding bin mechanism comprises a tray carrying module 1, a full tray lifting module 2, an empty tray lifting module 3, a bin rack 4, a feeding belt line 5, a discharging belt line 6 and a tray distributing module 7; wherein charging tray transport module 1 locates feed bin frame 4 directly over, and charging tray divides material module 7 to locate feed bin frame 4's left middle part top, and 4 left side middle parts of feed bin frame and right side middle part are established respectively to full charging tray lift module 2 and empty charging tray lift module 3, and full charging tray lift module 2 and empty charging tray lift module 3 below are located to material loading belt line 5, unloading belt line 6 correspondence.

The material tray carrying module 1 comprises a driving mechanism 10, a material tray grabbing mechanism 11, a carrying support structure 12 and a connecting structure 13; wherein actuating mechanism 10 is fixed in feed bin frame 2 top, and transport supporting structure 12 is fixed in on actuating mechanism 10's the cylinder through connection structure 13, and the charging tray snatchs mechanism 11 and locates the front end below of transport supporting structure 12.

The full-tray lifting module 2 comprises a first lifting plate 20, a first connecting plate 21, a first supporting plate 22, a first tray limiting 23, a first sliding block group 24, a first lifting mechanism 25 and a first servo driver 26; wherein No. one the lifter plate 20 is fixed on a backup pad 22, no. one the backup pad 22 is fixed on a connecting plate 21, no. one the connecting plate 21 is fixed on a slider group 24 and a elevating system 25 that cooperate the connection, be equipped with No. one the charging tray spacing 23 on an elevating system 25.

The empty charging tray lifting module 3 comprises a second lifting plate 30, a second connecting plate 31, a second supporting plate 32, a second charging tray limiting 33, a second sliding block set 34, a second lifting mechanism 35 and a second servo driver 36; wherein No. two lifter plates 30 are fixed on No. two backup pads 32, and No. two backup pads 32 are fixed on No. two connecting plates 31, and No. two connecting plates 31 are fixed on No. two sliding block sets 34 and No. two elevating system 35 that the cooperation is connected, are equipped with No. two charging trays spacing 33 on No. two elevating system 35.

The storage bin rack 4 comprises an upper table top 100, a table support frame 101 and a lower table base 102, wherein the upper table top 101 is fixed right above the lower table base 102, and the table support frame 101 is connected and fixed with the upper table top 100 and the lower table base 102.

The feeding belt line 5 comprises a first feeding limiting plate 50, a feeding sensor 51, a second feeding limiting plate 52, a feeding belt line bracket 53 and a feeding belt line fixing plate 54; wherein the feeding sensor 51 is fixed on the first feeding limiting plate 50, the first feeding limiting plate 50 is fixed at the left and right ends in front of the feeding belt line bracket 53, the second feeding limiting plate is fixed at the left and right ends behind the feeding belt line bracket 53, and the bottom of the feeding belt line bracket 53 is fixedly connected with the feeding belt line fixing plate 54.

The blanking belt line 6 comprises a first blanking limiting plate 60, a blanking sensor 61, a second blanking limiting plate 62, a blanking belt line bracket 63 and a blanking belt line fixing plate 64; wherein the unloading sensor 61 is fixed on unloading limiting plate one 60, and unloading limiting plate one 60 is fixed at the left and right sides both ends in unloading belt line support 63 the place ahead, and unloading limiting plate two is fixed at the left and right sides both ends in unloading belt line support 63 rear, and unloading belt line fixed plate 64 is fixed to unloading belt line support 63 bottom fixed connection.

The tray distribution module 7 comprises a distribution fixed block 70, a distribution limiting cylinder 71, a distribution limiting block 72, a distribution isolating block 73 and a distribution isolating cylinder 74; the material distributing limiting block 72 is fixed at the front end of the material distributing limiting cylinder 71, the material distributing limiting cylinder 71 is fixed above the material distributing fixing block 70, the material distributing isolation block 73 is fixed at the front end of the material distributing isolation cylinder 74, and the material distributing fixing block 70 and the material distributing isolation cylinder 74 are fixed at the left side and the right side above the material bin rack 4.

The working method specifically comprises the following steps:

1) AGV dolly material is transported to 5 parallel and level with material loading belt line, judges through material loading sensor 51 whether can the material loading, if do not shelter from then send into full charging tray through the conveyer belt, provides power through a servo motor 26, and a lifter plate 20 descends to the mechanism below, transports full charging tray to a lifter plate 20 through the material loading conveyer belt on, the material position is got in the rising of rethread servo motor 26. When the parts of the first tray are used up, the tray carrying module 1 carries the tray to the empty tray lifting module 3, then the tray moves upwards for a set distance through the servo motor 26, and the first lifting plate 20 descends and places the full tray again when the last full tray is carried away repeatedly, and the circulation is repeated.

2) When parts in the material tray are used up, the material distribution isolation cylinder 74 drives the material distribution isolation block 73 to move forwards to separate an empty material tray from a full material tray below the empty material tray, and the material distribution limiting cylinder 71 drives the material distribution limiting block 72 to move forwards to prevent the full material tray below the empty material tray from being turned over in the carrying process of the empty material tray. After the empty tray is conveyed away, the material separating and isolating cylinder 74 drives the material separating and isolating block 73, and the material separating and limiting cylinder 71 drives the material separating and limiting block 72 to move backwards.

3) When an empty tray is conveyed, the driving mechanism 10 provides power, the conveying support structure 12 drives the tray grabbing mechanism 11 to move leftwards, the tray grabbing mechanism 11 moves right above the full tray lifting module 2, the tray grabbing mechanism 11 descends to the position of the tray to clamp the empty tray, and the empty tray is lifted to clamp the empty tray; then, the driving mechanism 10 moves rightward, and the empty tray is conveyed to the upper part of the empty tray lifting module 3.

4) The empty tray is conveyed to the position above the empty tray lifting module 3, moves downwards through the tray grabbing mechanism 11, is placed on the second lifting plate 30, is loosened, and then moves upwards through the tray grabbing mechanism 11; simultaneously, the second servo motor 36 is started to lower the empty tray to a fixed position.

5) The circulation is reciprocal, and after the empty charging tray was filled up, no. two lifter plates 30 dropped to with 6 parallel and level of unloading belt line, sent out the empty charging tray through the conveyer belt, sent out the back and put in place the signal through unloading sensor 61 suggestion, dispatch AGV carries out automatic receipts material.

The utility model has the advantages that:

1. can cooperate the AGV dolly to carry out automatic unloading of going up, and dock AGV advantage such as precision tolerance can reach 30MM repeatedly to the point.

2. The automatic operation of the equipment is not influenced by the feeding and discharging, the feeding without stopping can be realized, and the production efficiency is greatly improved.

3. Empty charging trays can be automatically arranged, and the time for manually arranging the charging trays is reduced.

Drawings

FIG. 1 is a schematic diagram of a multifunctional automatic feeding bin mechanism.

Fig. 2 is a schematic structural diagram of the tray handling module.

Fig. 3 is a schematic structural view 1 of a full tray lift module.

Fig. 4 is a schematic diagram of the full tray lift module configuration 2.

Fig. 5 is a schematic view of an empty tray lifting module 1.

Fig. 6 is a schematic view of an empty tray lift module 2.

FIG. 7 is a schematic view of a feeding belt line.

Figure 8 is a schematic view of the blanking belt line.

Fig. 9 is a schematic view of the tray splitting module.

Figure 10 is a schematic diagram of a bin body module.

FIG. 11 is a schematic structural diagram of a loading and unloading control system of an AGV docking bin.

In the figure, 1 is a material tray carrying module, 2 is a full material tray lifting module, 3 is an empty material tray lifting module, 4 is a material bin rack, 5 is a feeding belt line, 6 is a discharging belt line, and 7 is a material tray distributing module.

10 is a driving mechanism, 11 is a tray catching mechanism, 12 is a carrying frame structure, and 13 is a connecting structure.

20 is a first lifting plate, 21 is a first connecting plate, 22 is a first supporting plate, 23 is a first material tray limit, 24 is a first sliding block group, 25 is a first lifting mechanism, and 26 is a first servo driver.

30 is a second lifting plate, 31 is a second connecting plate, 32 is a second supporting plate, 33 is a second material tray limit, 34 is a second sliding block group, 35 is a second lifting mechanism, and 36 is a second servo driver.

50 is a feeding limiting plate I, 51 is a feeding sensor, 52 is a feeding limiting plate II, 53 is a feeding belt line bracket, and 54 is a feeding belt line fixing plate.

60 is a first blanking limiting plate, 61 is a blanking sensor, 62 is a second blanking limiting plate, 63 is a blanking belt line bracket, 64 is a blanking belt line fixing plate, 70 is a material distribution fixing block, 71 is a material distribution limiting cylinder, 72 is a material distribution limiting block, 73 is a material distribution isolating block, and 74 is a material distribution isolating cylinder.

Detailed Description

As shown in fig. 1, a multifunctional automatic feeding bin mechanism is characterized by comprising a tray carrying module 1, a full tray lifting module 2, an empty tray lifting module 3, a bin rack 4, a feeding belt line 5, a discharging belt line 6 and a tray distributing module 7; wherein the charging tray transport module 1 is located directly over the feed bin frame 4, and charging tray divides the material module 7 to locate the left middle part top of feed bin frame 4, and full charging tray lift module 2 and empty feed bin lift module 3 establish feed bin frame 4 left side middle part and right side middle part respectively.

As shown in fig. 2, the tray carrying module 1 includes a driving mechanism 10, a tray grabbing mechanism 11, a carrying support structure 12, and a connecting structure 13; wherein actuating mechanism 10 is fixed in feed bin frame 2 top, and transport supporting structure 12 is fixed in on actuating mechanism 10's the cylinder through connection structure 13, and the charging tray snatchs mechanism 11 and locates the front end below of transporting supporting structure 12.

As shown in fig. 3 and 4, the full-tray lifting module 2 includes a first lifting plate 20, a first connecting plate 21, a first supporting plate 22, a first tray limiting block 23, a first slider group 24, a first lifting mechanism 25, and a first servo driver 26; the first lifting plate 20 is fixed on the first supporting plate 22, the first supporting plate 22 is fixed on the first connecting plate 21, and the first connecting plate 21 is fixed on the first sliding block set 24 and the first lifting mechanism 25.

As shown in fig. 5 and 6, the empty tray lifting module 3 includes a second lifting plate 30, a second connecting plate 31, a second supporting plate 32, a second tray limiting block 33, a second slider group 34, a second lifting mechanism 35, and a second servo driver 36; the second lifting plate 30 is fixed on the second supporting plate 32, the second supporting plate 32 is fixed on the second connecting plate 31, and the second connecting plate 31 is fixed on the second sliding block set 34 and the second lifting mechanism 35.

As shown in fig. 7, the feeding belt line 5 includes a first feeding limit plate 50, a feeding sensor 51, a second feeding limit plate 52, a feeding belt line support 53, and a feeding belt line fixing plate 54; wherein the feeding sensor 51 is fixed on the first feeding limiting plate 50, the first feeding limiting plate 50 is fixed at the left and right ends in front of the feeding belt line bracket 53, the second feeding limiting plate is fixed at the left and right ends behind the feeding belt line bracket 53, and the feeding belt line fixing plate 54 is fixed at the bottom of the feeding belt line bracket 53.

As shown in fig. 8, the blanking belt line 6 includes a first blanking limit plate 60, a blanking sensor 61, a second blanking limit plate 62, a blanking belt line bracket 63, and a blanking belt line fixing plate 64; wherein the unloading sensor 61 is fixed on unloading limiting plate one 60, and unloading limiting plate one 60 is fixed at the left and right sides both ends in unloading belt line support 63 the place ahead, and unloading limiting plate two is fixed at the left and right sides both ends in unloading belt line support 63 rear, and unloading belt line fixed plate 64 is fixed in unloading belt line support 63 bottom.

As shown in fig. 9, the tray distribution module 7 includes a distribution fixing block 70, a distribution limiting cylinder 71, a distribution limiting block 72, a distribution isolating block 73, and a distribution isolating cylinder 74. The material distributing limiting block 72 is fixed at the front end of the material distributing limiting cylinder 71, the material distributing limiting cylinder 71 is fixed above the material distributing fixing block 70, the material distributing isolating block 73 is fixed at the front end of the material distributing isolating cylinder 74, and the material distributing fixing block 70 and the material distributing isolating cylinder 74 are fixed at the left side and the right side above the bin rack 4.

As shown in figure 11, the utility model discloses control system that equipment used is Siemens S7-1500 type PLC, and what the host computer adopted is the mill industrial computer, utilizes the material loading sensor to detect the material loading condition to send material loading signal for AGV through PLC and industrial computer communication. A Siemens V90 series is selected as a servo motor in feeding and discharging.

The working method of the device specifically comprises the following steps:

1) Transport to 5 parallel and level with material loading belt line through the AGV pay-off, judge through material loading sensor 51 whether can the material loading, if do not shelter from then send into full charging tray through the conveyer belt, provide power through a servo motor 26, a lifter plate 20 descends to the mechanism below, transports full charging tray to a lifter plate 20 through material loading conveyer belt 5 on, the material position is got in the rising of rethread servo motor 26. When the parts of the first tray are used up, the tray carrying module 1 carries the tray to the empty tray lifting module 3, then the tray moves upwards for a set distance through the servo motor 26, and the first lifting plate 20 descends and places the full tray again when the last full tray is carried away repeatedly, and the circulation is repeated.

2) When the parts in the material tray are used up, the material distribution isolation cylinder 74 drives the material distribution isolation block 73 to move forwards to separate an empty material tray from a full material tray below the empty material tray, and the material distribution limiting cylinder 71 drives the material distribution limiting block 72 to move forwards to prevent the full material tray below the empty material tray from being turned over in the carrying process of the empty material tray. After the empty tray is conveyed away, the material separating and isolating cylinder 74 drives the material separating and isolating block 73, and the material separating and limiting cylinder 71 drives the material separating and limiting block 72 to move backwards.

3) When empty trays are conveyed, the moving and carrying mechanism 10 provides power, the conveying support structure 12 drives the tray grabbing mechanism 11 to move leftwards, the tray grabbing mechanism 11 moves right above the full tray lifting module 2, the tray grabbing mechanism 11 descends to the position of the trays to clamp the empty trays, and the empty trays are lifted to clamp the empty trays; then, the transfer mechanism 10 moves rightward, and the empty tray is conveyed to above the empty tray lifting module 3.

The technical scheme of the utility model through charging tray transport module 1, full charging tray material loading module 2, empty charging tray unloading module 3, feed bin frame 4, material loading belt line 5, unloading belt line 6, charging tray divide the cooperation of material module 7 not only can carry out automatic unloading, have the material loading characteristic of not shutting down effectively, and compare in the feed bin on the market, can pass through automatic butt joint material loading of AGV, and dock AGV repeated arrival precision tolerance can reach advantages such as 30 MM.

The above is the preferred embodiment of the present invention, and the patent scope of the present invention is not limited thereby, and all the equivalent structure transformation or modification performed by the contents of the specification and the drawings should be considered as falling within the protection scope of the present invention.

Claims

1. A multifunctional automatic feeding bin mechanism is characterized by comprising a tray carrying module (1), a full tray lifting module (2), an empty tray lifting module (3), a bin rack (4), a feeding belt line (5), a discharging belt line (6) and a tray distribution module (7); wherein the material tray carrying module (1) is arranged right above the stock bin rack (4), the material tray distributing module (7) is arranged above the left middle part of the stock bin rack (4), full charging tray lift module (2) and empty charging tray lift module (3) establish feed bin frame (4) left side middle part and right side middle part respectively, and full charging tray lift module (2) and empty charging tray lift module (3) below are located to material loading belt line (5), unloading belt line (6) correspondence.

2. The multifunctional automatic feeding bin mechanism as claimed in claim 1, wherein the tray carrying module (1) comprises a driving mechanism (10), a tray grabbing mechanism (11), a carrying bracket structure (12) and a connecting structure (13); wherein the driving mechanism (10) is fixed above the stock bin rack (4), the carrying support structure (12) is fixed on the cylinder of the driving mechanism (10) through the connecting structure (13), and the material tray grabbing mechanism (11) is arranged below the front end of the carrying support structure (12).

3. The multifunctional automatic loading bin mechanism as claimed in claim 1, wherein the full-tray lifting module (2) comprises a first lifting plate (20), a first connecting plate (21), a first supporting plate (22), a first tray limiting block (23), a first sliding block set (24), a first lifting mechanism (25) and a first servo driver (26); wherein, a lifting plate (20) is fixed on a supporting plate (22), the supporting plate (22) is fixed on a connecting plate (21), the connecting plate (21) is fixed on a sliding block group (24) and a lifting mechanism (25) which are connected in a matching way, and a material tray limit (23) is arranged on the lifting mechanism (25).

4. The multifunctional automatic loading bin mechanism as claimed in claim 1, wherein the empty bin lifting module (3) comprises a second lifting plate (30), a second connecting plate (31), a second supporting plate (32), a second bin limiting block (33), a second sliding block set (34), a second lifting mechanism (35) and a second servo driver (36); wherein No. two lifter plates (30) are fixed on No. two backup pads (32), no. two backup pads (32) are fixed on No. two connecting plates (31), no. two connecting plates (31) are fixed on No. two slider groups (34) and No. two elevating system (35) that the cooperation is connected, are equipped with No. two charging trays spacing (33) on No. two elevating system (35).

5. The multifunctional automatic feeding storage bin mechanism as claimed in claim 1, wherein the storage bin rack (4) comprises an upper table top (100), a table support frame (101) and a lower table base (102), wherein the upper table top (100) is fixed right above the lower table base (102), and the table support frame (101) is connected and fixed with the upper table top (100) and the lower table base (102).

6. The multifunctional automatic feeding bin mechanism as claimed in claim 1, wherein the feeding belt line (5) comprises a first feeding limiting plate (50), a feeding sensor (51), a second feeding limiting plate (52), a feeding belt line bracket (53) and a feeding belt line fixing plate (54); wherein the feeding sensor (51) is fixed on the first feeding limiting plate (50), the first feeding limiting plate (50) is fixed at the left end and the right end in front of the feeding belt line support (53), the second feeding limiting plate is fixed at the left end and the right end behind the feeding belt line support (53), and the bottom of the feeding belt line support (53) is fixedly connected with the feeding belt line fixing plate (54).

7. The multifunctional automatic feeding bin mechanism as claimed in claim 1, wherein the discharging belt line (6) comprises a first discharging limiting plate (60), a second discharging limiting plate (62), a discharging belt line bracket (63) and a fixing plate (64); wherein unloading sensor (61) are fixed on unloading limiting plate one (60), and unloading limiting plate one (60) are fixed at the left and right sides both ends in unloading belt line support (63) the place ahead, and unloading limiting plate two is fixed at the left and right sides both ends in unloading belt line support (63) rear, and unloading belt line support (63) bottom fixed connection unloading belt line fixed plate (64).

8. The multifunctional automatic feeding bin mechanism as claimed in claim 1, wherein the tray distribution module (7) comprises a distribution fixed block (70), a distribution limiting cylinder (71), a distribution limiting block (72), a distribution isolating block (73) and a distribution isolating cylinder (74); the material distributing limiting block (72) is fixed at the front end of the material distributing limiting cylinder (71), the material distributing limiting cylinder (71) is fixed above the material distributing fixing block (70), the material distributing isolation block (73) is fixed at the front end of the material distributing isolation cylinder (74), and the material distributing fixing block (70) and the material distributing isolation cylinder (74) are fixed on the left side and the right side above the material bin rack (4).