CN111872729A - A material automatic loading and unloading mechanism - Google Patents
A material automatic loading and unloading mechanism Download PDFInfo
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- CN111872729A CN111872729A CN202010829076.0A CN202010829076A CN111872729A CN 111872729 A CN111872729 A CN 111872729A CN 202010829076 A CN202010829076 A CN 202010829076A CN 111872729 A CN111872729 A CN 111872729A
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- 239000000463 material Substances 0.000 title claims abstract description 37
- 238000003825 pressing Methods 0.000 claims abstract description 15
- 239000000428 dust Substances 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/043—Construction of the grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
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Abstract
本发明提供了一种物料自动上下料机构,其使得产品相对于机床进行自动上下料,节约了人力。机架的腔体内集成有上料仓、下料仓,机架的顶板对于于上料仓和下料仓之间的位置设置有导向空腔,所述顶板的介于上料仓的出口和外部进料侧的位置间布置有机械手,所述机械手用于完成机床对于产品的取放,所述上料仓内设置有第一垂直向举升装置,所述下料仓内设置有第二垂直向举升装置,所述第一垂直向举升装置、第二垂直向举升装置的举升结构驱动上下料小车所对应的料盘升降,所述导向空腔的两侧分别设置有水平导向料道,每根所述水平导向料道上嵌合有导向滑板,所述导向滑板的末端之间通过横板连接形成C型块,所述导向滑板上分别设置有横向压附气缸。
The invention provides an automatic material loading and unloading mechanism, which enables the product to be automatically loaded and unloaded relative to the machine tool and saves manpower. The upper silo and the lower silo are integrated in the cavity of the rack. The top plate of the rack is provided with a guide cavity for the position between the upper silo and the lower silo. The top plate is located between the outlet of the upper silo and the lower silo. A manipulator is arranged between the positions of the external feeding side, and the manipulator is used to complete the picking and placing of the product by the machine tool. Vertical lifting device, the lifting structure of the first vertical lifting device and the second vertical lifting device drives the tray corresponding to the loading and unloading trolley to rise and fall, and two sides of the guide cavity are respectively provided with horizontal Guide material channels, each of the horizontal guide material channels is fitted with a guide slide plate, the ends of the guide slide plates are connected by cross plates to form a C-shaped block, and the guide slide plates are respectively provided with a transverse pressing cylinder.
Description
技术领域technical field
本发明涉及产品转运的技术领域,具体为一种物料自动上下料机构。The invention relates to the technical field of product transfer, in particular to an automatic material loading and unloading mechanism.
背景技术Background technique
现有的机床在进行产品加工时,在机床的入料侧设置入料工位,然后通过人力将入料产品置于机床的操作机台,在机床对产品进行加工完成后,再通过人力将产品从操作机台上取下搬运到物料小车上,然后通过物料小车搬运到后面的操作工位,产品生产过程需要人工时刻进行搬运操作,浪费大量人力。When the existing machine tool is processing products, a feeding station is set on the feeding side of the machine tool, and then the feeding product is placed on the operating table of the machine tool by manpower. The product is removed from the operating table and transported to the material trolley, and then transported to the back operation station through the material trolley. The product production process requires manual handling operations at all times, which wastes a lot of manpower.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明提供了一种物料自动上下料机构,其使得产品相对于机床进行自动上下料,节约了人力。In view of the above problems, the present invention provides an automatic material loading and unloading mechanism, which enables the product to be automatically loaded and unloaded relative to the machine tool, saving manpower.
一种物料自动上下料机构,其特征在于:其包括机架,所述机架的腔体内集成有上料仓、下料仓,所述机架的顶板对于于上料仓和下料仓之间的位置设置有导向空腔,所述顶板的介于上料仓的出口和外部进料侧的位置间布置有机械手,所述机械手用于完成机床对于产品的取放,所述上料仓内设置有第一垂直向举升装置,所述下料仓内设置有第二垂直向举升装置,所述第一垂直向举升装置、第二垂直向举升装置的举升结构驱动上下料小车所对应的料盘升降,所述导向空腔的两侧分别设置有水平导向料道,每根所述水平导向料道上嵌合有导向滑板,所述导向滑板的末端之间通过横板连接形成C型块,所述导向滑板上分别设置有横向压附气缸,所述横向压附气缸的活塞端分别设置有压附板,两块所述压附板相向布置、用于压附对应的料盘的两侧边,其中一块所述导向滑板固接有水平驱动装置,所述水平驱动装置用于驱动C型块沿着导向空腔对应于上料仓、下料仓运动。A material automatic loading and unloading mechanism is characterized in that: it comprises a frame, the cavity of the frame is integrated with an upper silo and a lower silo, and the top plate of the frame is suitable for the connection between the upper silo and the lower silo. A guide cavity is arranged between the two sides, and a manipulator is arranged between the outlet of the upper silo and the external feeding side of the top plate. The manipulator is used to complete the machine tool for picking and placing products. A first vertical lifting device is arranged inside, and a second vertical lifting device is arranged in the lower bin. The lifting structure of the first vertical lifting device and the second vertical lifting device drives up and down. The material tray corresponding to the material trolley is lifted up and down, the two sides of the guide cavity are respectively provided with horizontal guide channels, each of the horizontal guide channels is fitted with a guide slide plate, and the ends of the guide slide plates pass through the horizontal plate. Connected to form a C-shaped block, the guide slide plate is respectively provided with a lateral pressing and attaching cylinder, and the piston end of the lateral pressing and attaching cylinder is respectively provided with a pressing and attaching plate. On both sides of the feeding tray, one of the guide slides is fixed with a horizontal driving device, and the horizontal driving device is used to drive the C-shaped block to move along the guide cavity corresponding to the upper and lower silos.
其进一步特征在于:It is further characterized by:
所述机架的端侧布置有电控柜,所述电控柜用于机构内的设备进行智能便捷化控制;An electric control cabinet is arranged on the end side of the rack, and the electric control cabinet is used for intelligent and convenient control of the equipment in the mechanism;
所述上料仓、下料仓的底部分别设置有下凹导轮轨道,其便于上下料小车的导轮的准确快捷定位;The bottoms of the loading bin and the bottom bin are respectively provided with a concave guide wheel track, which facilitates the accurate and quick positioning of the guide wheel of the loading and unloading trolley;
所述上料仓、下料仓的底部中心区域还设置有支承平台,所述支承平台用于支承上下料小车的中心区域的导向轮,所述支承平台的外端设置有止挡定位块,所述止挡定位块通过枢接连接驱动气缸,所述驱动气缸的活塞端驱动止挡定位块凸起用于限定所述上下料小车的外端定位,所述上料仓、下料仓的内端壁的中心位置分别固设有止挡块,所述止挡块用于限位上下料小车的内端位置;The bottom central area of the upper and lower silo is also provided with a supporting platform, the supporting platform is used to support the guide wheel in the central area of the loading and unloading trolley, and the outer end of the supporting platform is provided with a stop positioning block, The stopper positioning block is pivotally connected to the driving cylinder, and the piston end of the driving cylinder drives the stopper positioning block protrusion to limit the positioning of the outer end of the loading and unloading trolley. Stop blocks are respectively fixed at the central positions of the end walls, and the stop blocks are used to limit the position of the inner end of the loading and unloading trolley;
所述第一垂直向举升装置、第二垂直向举升装置均包括有垂直向轨道、举升结构、垂直向驱动装置,所述举升结构具体包括两侧举升板、背板座,所述背板座嵌合于两侧的垂直向轨道布置,所述背板座外接有垂直向驱动装置的输出端,所述侧举升板在背板座的驱动下带动最底部的料盘升降动作;The first vertical lifting device and the second vertical lifting device include vertical rails, a lifting structure, and a vertical driving device, and the lifting structure specifically includes two lifting plates and a back plate seat, The back plate seat is arranged on the vertical rails on both sides, the back plate seat is externally connected with the output end of the vertical drive device, and the side lift plate drives the bottommost material tray under the drive of the back plate seat lifting action;
至少一块所述压附板的对应于所述料盘的内凹对应位置设置有定位凸起,确保在带动料盘运动时料盘不会发生偏移;At least one of the pressing plates is provided with a positioning protrusion at the corresponding position of the inner concave of the material tray, so as to ensure that the material tray will not be displaced when the material tray is driven to move;
所述下料仓的顶部设置有防尘罩板,所述防尘罩板确保已经完成加工的产品不会再次受到污染;A dust cover plate is arranged on the top of the unloading bin, and the dust cover plate ensures that the processed products will not be polluted again;
所述机械手具体为六轴机械手,所述机械手的末端装有吸持部分、用于吸持产品,从而方便转运产品;The manipulator is specifically a six-axis manipulator, and the end of the manipulator is equipped with a holding part for holding the product, so as to facilitate the transfer of the product;
所述机架的底部四角位置分别设置有万向轮,便于整个机构的位置调整。The four corners of the bottom of the frame are respectively provided with universal wheels, which is convenient for the position adjustment of the whole mechanism.
采用本发明后,上下料小车分别置于上料仓和下料仓内,置于上料仓的上下料小车设置有若干层叠的料盘,每个料盘内阵列放置对应的产品,第一垂直向举升装置驱动上料仓料盘上升至上板区域,之后机械手的末端将产品逐个转运至机床内进行加工,每个通过机床加工好的产品再次通过机械手转运至料盘所对应的产品原先的空缺位置,直至料盘上所有的产品经过加工后,料盘通过C型块带动被转运至下料仓的对应顶部位置,料盘支承于第二垂直向举升装置的举升装置上,第二垂直向举升装置最终将达到预设数量的料盘完全放置在下料仓的上下料小车的支承板上,上下料小车转运出产品,同时新的上下料小车再次置于自动仓料模组的上料仓和下料仓进行新一轮的加工,其将产品相对于机床进行自动上下料,节约了人力。After adopting the present invention, the loading and unloading trolleys are respectively placed in the loading bin and the unloading bin, the loading and unloading trolleys placed in the loading bin are provided with several stacked trays, and corresponding products are placed in an array in each tray. The vertical lifting device drives the feeding bin tray to rise to the upper plate area, and then the end of the manipulator transfers the products one by one to the machine tool for processing. until all the products on the tray have been processed, the tray is driven by the C-block to be transported to the corresponding top position of the lower silo, and the tray is supported on the lifting device of the second vertical lifting device. The second vertical lifting device finally completely places the preset number of trays on the support plate of the loading and unloading trolley of the unloading silo. The group's loading bin and unloading bin are used for a new round of processing, which automatically loads and unloads the product relative to the machine tool, saving manpower.
附图说明Description of drawings
图1为本发明的立体图结构示意图;Fig. 1 is the three-dimensional view structure schematic diagram of the present invention;
图2为本发明的去除下凹导轮轨道、支承平台的主视图结构示意图;Fig. 2 is the front view structure schematic diagram of the present invention removing the concave guide wheel track and the support platform;
图3为本发明的C型块的安装结构示意图;3 is a schematic diagram of the installation structure of the C-type block of the present invention;
图4为适用于本发明的上下料小车的立体图结构示意图;Fig. 4 is the perspective view structure schematic diagram of the loading and unloading trolley suitable for the present invention;
图中序号所对应的名称如下:The names corresponding to the serial numbers in the figure are as follows:
机架1、上料仓2、下料仓3、顶板4、导向空腔5、机械手6、第一垂直向举升装置7、第二垂直向举升装置8、水平导向料道9、导向滑板10、横板11、C型块12、横向压附气缸13、压附板14、水平驱动装置15、电控柜16、下凹导轮轨道17、支承平台18、止挡定位块19、驱动气缸20、止挡块21、垂直向轨道22、垂直向驱动装置23、举升板24、背板座25、定位凸起26、防尘罩板27、万向轮28、料盘29。
具体实施方式Detailed ways
一种物料自动上下料机构,见图1-图3:其包括机架1,机架1的腔体内集成有上料仓2、下料仓3,机架1的顶板4对于于上料仓2和下料仓3之间的位置设置有导向空腔5,顶板4的介于上料仓2的出口和外部进料侧的位置间布置有机械手6,机械手6用于完成机床对于产品的取放,上料仓2内设置有第一垂直向举升装置7,下料仓3内设置有第二垂直向举升装置8,第一垂直向举升装置7、第二垂直向举升装置8的举升结构驱动上下料小车所对应的料盘升降,导向空腔5的两侧分别设置有水平导向料道9,每根水平导向料道9上嵌合有导向滑板10,导向滑板10的末端之间通过横板11连接形成C型块12,导向滑板10上分别设置有横向压附气缸13,横向压附气缸13的活塞端分别设置有压附板14,两块压附板14相向布置、用于压附对应的料盘29的两侧边,其中一块导向滑板10固接有水平驱动装置15,水平驱动装置15用于驱动C型块12沿着导向空腔5对应于上料仓2、下料仓3运动。An automatic material loading and unloading mechanism, see Figure 1-Figure 3: it includes a
机架1的端侧布置有电控柜16,电控柜16用于机构内的设备进行智能便捷化控制;An
上料仓2、下料仓3的底部分别设置有下凹导轮轨道17,其便于上下料小车的导轮的准确快捷定位;The bottoms of the
上料仓2、下料仓3的底部中心区域还设置有支承平台18,支承平台18用于支承上下料小车的中心区域的导向轮,支承平台18的外端设置有止挡定位块19,止挡定位块19枢接连接驱动气缸20的活塞端,驱动气缸20的活塞端驱动止挡定位块19凸起用于限定上下料小车的外端定位,上料仓2、下料仓3的内端壁的中心位置分别固设有止挡块21,止挡块21用于限位上下料小车的内端位置;A
第一垂直向举升装置7、第二垂直向举升装置8均包括有垂直向轨道22、举升结构、垂直向驱动装置23,举升结构具体包括两侧举升板24、背板座25,背板座25嵌合于两侧的垂直向轨道22布置,背板座25外接有垂直向驱动装置23的输出端,侧举升板24在背板座25的驱动下带动最底部的料盘29升降动作;The first
至少一块压附板14的对应于料盘的内凹对应位置设置有定位凸起26,确保在带动料盘运动时料盘不会发生偏移;At least one of the
下料仓3的顶部设置有防尘罩板27,防尘罩板27确保已经完成加工的产品不会再次受到污染;The top of the
机械手6具体为六轴机械手,机械手6的末端装有吸持部分、用于吸持产品,从而方便转运产品;The
机架1的底部四角位置分别设置有万向轮28,便于整个机构的位置调整。The four corners of the bottom of the
其工作原理如下,上下料小车(见图4)分别置于上料仓和下料仓内,置于上料仓的上下料小车设置有若干层叠的料盘,每个料盘内阵列放置对应的产品,第一垂直向举升装置驱动上料仓料盘上升至上板区域,之后机械手的末端将产品逐个转运至机床内进行加工,每个通过机床加工好的产品再次通过机械手转运至料盘所对应的产品原先的空缺位置,直至料盘上所有的产品经过加工后,料盘通过C型块带动被转运至下料仓的对应顶部位置,料盘支承于第二垂直向举升装置的举升装置上,第二垂直向举升装置最终将达到预设数量的料盘完全放置在下料仓的上下料小车的支承板上,上下料小车转运出产品,同时新的上下料小车再次置于自动仓料模组的上料仓和下料仓进行新一轮的加工,其将产品相对于机床进行自动上下料,节约了人力。Its working principle is as follows. The loading and unloading trolleys (see Figure 4) are placed in the loading bin and the unloading bin respectively. The loading and unloading trolleys placed in the loading bin are provided with several stacked trays, and each tray is placed in an array corresponding to The first vertical lifting device drives the feeding bin tray to rise to the upper plate area, and then the end of the manipulator transfers the products one by one into the machine tool for processing, and each product processed by the machine tool is transferred to the feeding tray by the manipulator again. The original vacant position of the corresponding product, until all the products on the tray are processed, the tray is driven by the C-block to be transported to the corresponding top position of the lower silo, and the tray is supported on the second vertical lifting device. On the lifting device, the second vertical lifting device finally completely places the preset number of trays on the support plate of the loading and unloading trolley of the unloading bin, and the loading and unloading trolley transfers the products, and the new loading and unloading trolley A new round of processing is carried out in the loading bin and unloading bin of the automatic bin material module, which automatically loads and unloads the product relative to the machine tool, saving manpower.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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