CN217704273U - Rigid core structure and tire mold - Google Patents
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Abstract
本公开涉及硫化技术领域,尤其涉及一种刚性型芯结构及轮胎模具。本公开提供的刚性型芯结构包括多个型芯扇形件,各型芯扇形件以其周向两端面为对接面;在周向上,相邻的所述对接面彼此相互接合以形成环形的型芯本体;所述型芯扇形件的外表面包括位于型腔内的型腔面;所述对接面和所述型腔面相交处形成有倒角,相邻的两个所述对接面结合后,相邻的两个所述倒角之间形成第一排气通道。气体能够通过第一排气通道顺利排出,减少了气体影响轮胎气密层的厚度或均匀性的可能性,从而解决使用刚性型芯结构硫化轮胎时的排气问题,保证硫化出轮胎的外观符合要求,提升轮胎硫化的质量。
The present disclosure relates to the technical field of vulcanization, and in particular, to a rigid core structure and a tire mold. The rigid core structure provided by the present disclosure includes a plurality of core segments, and each core segment has its circumferential end faces as abutting surfaces; in the circumferential direction, the adjacent abutting surfaces are mutually joined to form an annular shape The core body; the outer surface of the core sector includes a cavity surface located in the cavity; a chamfer is formed at the intersection of the abutting surface and the cavity surface, and after the two adjacent abutting surfaces are combined , a first exhaust passage is formed between two adjacent chamfers. The gas can be smoothly discharged through the first exhaust channel, reducing the possibility of the gas affecting the thickness or uniformity of the tire inner liner, thereby solving the exhaust problem when using the rigid core structure to vulcanize the tire, and ensuring that the appearance of the vulcanized tire conforms to the requirements to improve the quality of tire vulcanization.
Description
技术领域technical field
本公开涉及硫化技术领域,尤其涉及一种刚性型芯结构及轮胎模具。The disclosure relates to the technical field of vulcanization, in particular to a rigid core structure and a tire mold.
背景技术Background technique
近年来,为了提高轮胎的性能,提出了使用刚性型芯来成型轮胎内轮廓,相比于胶囊硫化出的轮胎,刚性型芯硫化出轮胎的内轮廓与设计轮廓更加贴近,轮胎的性能得到了极大提升。In recent years, in order to improve the performance of the tire, it is proposed to use a rigid core to form the inner contour of the tire. Compared with the tire vulcanized by the bladder, the inner contour of the tire vulcanized by the rigid core is closer to the design contour, and the performance of the tire has been improved. Great improvement.
由于胎坯在成型时其各部件间会有空气,轮胎在硫化过程中也产生气体,且胎坯内侧与刚性型芯外轮廓贴合面积较大,特别是刚性型芯各分块中间位置,当刚性型芯排气结构设计不合理时,其与胎坯间的空气排出困难,硫化出轮胎的胎里易发生窝气或气体被困在轮胎部件之间的现象,导致轮胎出现缺陷。Because there will be air between the various parts of the green tire during molding, and the tire will also generate gas during the vulcanization process, and the inner side of the green tire and the outer contour of the rigid core have a larger bonding area, especially in the middle of each block of the rigid core. When the design of the exhaust structure of the rigid core is unreasonable, it is difficult to discharge the air between it and the blank, and the vulcanized tire is prone to air pockets or gas trapped between tire components, resulting in tire defects.
发明内容Contents of the invention
为了解决上述技术问题,本公开提供了一种刚性型芯结构及轮胎模具。In order to solve the above technical problems, the present disclosure provides a rigid core structure and a tire mold.
本公开第一方面提供了一种刚性型芯结构,包括:多个型芯扇形件,各型芯扇形件以其周向两端面为对接面;The first aspect of the present disclosure provides a rigid core structure, including: a plurality of core segments, and each core segment uses its circumferential two ends as butt joint surfaces;
在周向上,相邻的对接面彼此相互接合以形成环形的型芯本体;In the circumferential direction, adjacent abutting surfaces engage with each other to form an annular core body;
所述型芯扇形件的外表面包括位于型腔内的型腔面;the outer surface of the core segment includes a cavity face within the cavity;
所述对接面和所述型腔面相交处形成有倒角,相邻的两个所述对接面结合后,相邻的两个倒角之间形成第一排气通道。A chamfer is formed at the intersection of the butt joint surface and the cavity surface, and after two adjacent butt joint surfaces are combined, a first exhaust channel is formed between the two adjacent chamfers.
进一步的,所述倒角的半径R满足:0.2mm≤R≤0.5mm。Further, the radius R of the chamfer satisfies: 0.2mm≤R≤0.5mm.
进一步的,型芯扇形件的外表面包括分别与所述型腔面连接的第一延伸面和第二延伸面,所述第一延伸面和所述第二延伸面均位于型腔外;Further, the outer surface of the core sector includes a first extension surface and a second extension surface respectively connected to the cavity surface, and the first extension surface and the second extension surface are located outside the cavity;
所述倒角沿所述型腔面与所述对接面相交的相交线方向沿伸,并分别延伸至第一延伸面和第二延伸面,以使气体从不在型腔内的所述第一延伸面和所述第二延伸面排出。The chamfer extends along the direction of the intersection line where the cavity surface intersects the butt surface, and extends to the first extension surface and the second extension surface respectively, so that the gas is not in the cavity from the first extension surface. The extension face and the second extension face are discharged.
进一步的,所述型腔面设有第二排气通道,所述第二排气通道的至少一端与所述第一排气通道连通。Further, the cavity surface is provided with a second exhaust channel, and at least one end of the second exhaust channel communicates with the first exhaust channel.
进一步的,所述第二排气通道包括排气槽;Further, the second exhaust passage includes exhaust grooves;
所述排气槽的宽度L满足:0.2mm≤L≤0.5mm,和/或,所述排气槽的深度H满足:0.2mm≤H≤0.5mm。The width L of the exhaust groove satisfies: 0.2mm≤L≤0.5mm, and/or, the depth H of the exhaust groove satisfies: 0.2mm≤H≤0.5mm.
进一步的,所述第二排气通道的两端均与所述第一排气通道连通;Further, both ends of the second exhaust passage communicate with the first exhaust passage;
其中,所述第二排气通道沿经过所述型芯本体的中心线的平面延伸,或,所述第二排气通道的延伸方向相对所述型芯扇形件的周向倾斜。Wherein, the second exhaust channel extends along a plane passing through the centerline of the core body, or, the extending direction of the second exhaust channel is inclined relative to the circumferential direction of the core sector.
进一步的,所述第二排气通道为花纹状的凹陷部,所述花纹状的凹陷部包括相互连通的第一端和第二端,所述第一端和所述第二端均与所述第一排气通道连通。Further, the second exhaust channel is a pattern-shaped recessed portion, and the pattern-shaped recessed portion includes a first end and a second end that communicate with each other, and the first end and the second end are connected to the The first exhaust passage is connected.
进一步的,所述第二排气通道的截面呈半圆形、长方形或三角形。Further, the cross-section of the second exhaust channel is semicircular, rectangular or triangular.
进一步的,所述第二排气通道的数量为多个。Further, the number of the second exhaust channels is multiple.
本公开第二方面提供了一种轮胎模具,包括第一方面所述的刚性型芯结构。A second aspect of the present disclosure provides a tire mold, comprising the rigid core structure described in the first aspect.
本公开实施例提供的技术方案与现有技术相比具有如下优点:Compared with the prior art, the technical solutions provided by the embodiments of the present disclosure have the following advantages:
本公开实施例提供的刚性型芯结构包括:多个型芯扇形件,各型芯扇形件以其周向两端面为对接面;在周向o上,将相邻的对接面彼此相互接合以形成环形的型芯本体。型芯扇形件的外表面包括位于型腔内的型腔面;对接面和型腔面相交处形成有倒角,相邻的两个对接面结合后,相邻的两个倒角之间形成第一排气通道。本公开实施例通过设计第一排气通道,使轮胎硫化过程中,刚性型芯与胎坯间的气体能够通过第一排气通道顺利排出,减少气体影响轮胎气密层的厚度或均匀性的可能性,从而解决使用刚性型芯硫化轮胎时的排气问题,保证硫化出轮胎的外观符合要求,提升轮胎硫化的质量。The rigid core structure provided by the embodiments of the present disclosure includes: a plurality of core segments, and each core segment uses its circumferential two end faces as butt surfaces; in the circumferential direction o, the adjacent butt faces are joined to each other to An annular core body is formed. The outer surface of the core sector includes the cavity surface located in the cavity; a chamfer is formed at the intersection of the butt surface and the cavity surface, and after the two adjacent butt surfaces are combined, a chamfer is formed between the adjacent two chamfers. first exhaust channel. The embodiments of the present disclosure design the first exhaust channel so that during the tire vulcanization process, the gas between the rigid core and the green tire can be smoothly discharged through the first exhaust channel, reducing the impact of the gas on the thickness or uniformity of the tire inner liner. Possibility, so as to solve the exhaust problem when using a rigid core to vulcanize tires, ensure that the appearance of the vulcanized tire meets the requirements, and improve the quality of tire vulcanization.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description serve to explain the principles of the disclosure.
为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings without paying creative labor.
图1为本公开实施例所述刚性型芯结构的结构示意图;FIG. 1 is a schematic structural view of a rigid core structure according to an embodiment of the present disclosure;
图2为图1中s处的放大图;Figure 2 is an enlarged view at s in Figure 1;
图3为本公开实施例所述刚性型芯结构的侧视结构示意图;3 is a schematic side view of the rigid core structure described in the embodiment of the present disclosure;
图4为图3中w处的放大图;Figure 4 is an enlarged view at w in Figure 3;
图5为本公开实施例所述刚性型芯结构中型芯扇形件的侧视结构示意图;5 is a schematic side view of the core sector in the rigid core structure according to the embodiment of the present disclosure;
图6为本公开实施例所述刚性型芯结构中型芯扇形件的型腔面的示意图;6 is a schematic diagram of the cavity surface of the core sector in the rigid core structure according to the embodiment of the present disclosure;
图7为本公开实施例所述刚性型芯结构中型芯扇形件的另一种侧视结构示意图;Fig. 7 is another side view structural schematic diagram of the core sector in the rigid core structure according to the embodiment of the present disclosure;
图8为图7中x处的结构示意图;Fig. 8 is a schematic diagram of the structure at x in Fig. 7;
图9为图7中y处的结构示意图;Fig. 9 is a schematic diagram of the structure at y in Fig. 7;
图10为图7中z处的结构示意图;Fig. 10 is a schematic diagram of the structure at z in Fig. 7;
图11为本公开实施例所述刚性型芯结构中型芯扇形件的型腔面的另一种示意图。Fig. 11 is another schematic view of the cavity surface of the core segment in the rigid core structure according to the embodiment of the present disclosure.
附图标记:1、型芯扇形件;11、型腔面;12、倒角;13、第一延伸面;14、第二延伸面;2、第一排气通道;3、第二排气通道;31、排气槽;32、凹陷部。Reference signs: 1. core segment; 11. cavity surface; 12. chamfer; 13. first extension surface; 14. second extension surface; 2. first exhaust passage; 3. second exhaust Channel; 31, exhaust groove; 32, depression.
具体实施方式Detailed ways
为了能够更清楚地理解本公开的上述目的、特征和优点,下面将对本公开的方案进行进一步描述。需要说明的是,在不冲突的情况下,本公开的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above objects, features and advantages of the present disclosure, the solutions of the present disclosure will be further described below. It should be noted that, in the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本公开,但本公开还可以采用其他不同于在此描述的方式来实施;显然,说明书中的实施例只是本公开的一部分实施例,而不是全部的实施例。In the following description, many specific details are set forth in order to fully understand the present disclosure, but the present disclosure can also be implemented in other ways than described here; obviously, the embodiments in the description are only some of the embodiments of the present disclosure, and Not all examples.
结合图1、图2、图3和图4所示,本公开实施例提供的刚性型芯结构包括:多个型芯扇形件1,各型芯扇形件1以其周向两端面为对接面;在周向o上,将相邻的对接面彼此相互接合以形成环形的型芯本体。即,型芯本体可以由沿周向分割的多个型芯扇形件1形成。各型芯扇形件1在其周向o两端面具有对接面。型芯本体通过将各型芯扇形件1的对接面彼此在周向上分别接合而形成为环状。型芯扇形件1构成为包括在周向上交替地配置的第一扇形件和第二扇形件。第一扇形件的周向两侧的对接面以使得周向宽度朝向径向内侧减小的朝向而倾斜。第二扇形件的周向两侧的对接面以使得周向宽度朝向径向内侧增大的朝向而倾斜。由此,第一扇形件或第二扇形件起按顺序朝径向内侧移动可以将型芯本体分解。As shown in FIG. 1, FIG. 2, FIG. 3 and FIG. 4, the rigid core structure provided by the embodiment of the present disclosure includes: a plurality of
第一扇形件和第二扇形件具备驱动机构,使其可以在型腔的径向上伸缩完成拼接。可选的,驱动机构包括第一驱动部和第二驱动部,第一驱动部与第一扇形件的数量相同且一一对应,第二驱动部与第二扇形件的数量相同且一一对应;在合模过程中,通过第一驱动部和第二驱动部能够使第一扇形件和第二扇形件径向向外移动。The first sector and the second sector are equipped with a driving mechanism, so that they can expand and contract in the radial direction of the cavity to complete splicing. Optionally, the driving mechanism includes a first driving part and a second driving part, the number of the first driving part is the same as that of the first sector, and there is a one-to-one correspondence, and the number of the second driving part is the same as that of the second sector, and there is a one-to-one correspondence ; During the mold clamping process, the first sector and the second sector can be moved radially outward by the first drive part and the second drive part.
型芯扇形件1的外表面包括位于型腔内的型腔面11;对接面和型腔面11相交处形成有倒角12,相邻的两个对接面结合后,相邻的两个倒角12之间形成第一排气通道2。本公开实施例通过设计第一排气通道2,使轮胎硫化过程中,刚性型芯与胎坯间的气体能够通过第一排气通道2顺利排出,减少气体影响轮胎气密层的厚度或均匀性的可能性,从而解决使用刚性型芯硫化轮胎时的排气问题,保证硫化出轮胎的外观符合要求,提升轮胎硫化的质量。The outer surface of the
对接面和型腔面11设计成倒角12可以防止内模对轮胎内侧顶伤,如果不用倒角12的话而采用其他存在尖棱的结构就容易在轮胎内侧留下明显的棱,影响外观,可能也会影响质量,所以选用了圆滑过渡的倒角12。另外,内模开合过程中相邻的两个对接面会存在从不接触到接触的过程,如果用倒角(非倒角)或其他存在尖棱的结构,那么两个对接面在贴合上的时候如果位置不太正确可能就会刮伤形成第一排气通道2壁面。The butt surface and the
在一些具体的实施方式中,倒角12的半径R满足:0.2mm≤R≤0.5mm。如果倒角12过大,那么会有更多的胶料去填充进倒角12中,轮胎气密层本来就很薄,如果有一部分胶料在这里堆积那么硫化出的轮胎可能气密层有损伤,或者出现胎里露线的情况。如果倒角12过小,可能在刚撑开胎坯的时候胶料就把这里填满了,那么倒角12就起不到排气的作用了。In some specific embodiments, the radius R of the
结合图1和图5所示,型芯扇形件1的外表面包括分别与型腔面11连接的第一延伸面13和第二延伸面14,第一延伸面13和第二延伸面14均位于型腔外;倒角12沿型腔面11与对接面相交的相交线方向沿伸,并分别延伸至第一延伸面13和第二延伸面14,以使气体从不在型腔内的第一延伸面13和第二延伸面14排出。1 and 5, the outer surface of the
如图5所示,倒角12开设范围为m-a-b-c-d-e-n,其中,a-b-c-d-e为刚性型芯型腔面11。拼圆后,型芯扇形件1间的倒角12形成的凹槽便可充当第一排气通道2,大量气体可沿着该凹槽从不在型腔内的a-m与e-n处排出。使轮胎硫化过程中,刚性型芯与胎坯间的气体能够通过第一排气通道2顺利排出,减少气体影响轮胎气密层的厚度或均匀性的可能性,从而解决使用刚性型芯硫化轮胎时的排气问题,保证硫化出轮胎的外观符合要求,提升轮胎硫化的质量。As shown in FIG. 5 , the opening range of the
结合图1和图6、图7、图8、图9和图10所示,型腔面11设有第二排气通道3,第二排气通道3的至少一端与第一排气通道2连通,使气体可顺着第二排气通道3到达型芯扇形件1间的第一排气通道2,使气体以及时的排出,减少气体影响轮胎气密层的厚度或均匀性的可能性,从而解决使用刚性型芯硫化轮胎时的排气问题,保证硫化出轮胎的外观符合要求,提升轮胎硫化的质量。1 and 6, 7, 8, 9 and 10, the
可选的,第二排气通道3沿周向延伸。Optionally, the
可选的,第二排气通道3的两端均与第一排气通道2连通。Optionally, both ends of the
在一些具体的实施方式中,第二排气通道3包括排气槽31,气体可顺着排气槽31到达型芯扇形件1间的第一排气通道2,使气体以及时的排出。排气槽31的宽度L满足:0.2mm≤L≤0.5mm,和/或,排气槽31的深度H满足:0.2mm≤H≤0.5mm。在该范围内,既可保证刚性型芯与胎坯间的空气顺利排出,又不会影响轮胎气密层的厚度。如果排气槽31过大,那么会有更多的胶料去填充进排气槽31中,胶料在排气槽31堆积会使硫化出的轮胎可能气密层有损伤,或者出现胎里露线的情况。如果排气槽31过小,可能在刚撑开胎坯的时候胶料就把这里填满了,那么排气槽31就起不到排气的作用了。In some specific embodiments, the
如图6所示,第二排气通道3的两端均与第一排气通道2连通;其中,第二排气通道3沿经过型芯本体的中心线的平面延伸,或,第二排气通道3的延伸方向相对于经过型芯本体的中心线的平面倾斜,即,第二排气通道3的延伸方向相对型芯扇形件1的周向倾斜。使气体可顺着第二排气通道3到达型芯扇形件1间的第一排气通道2,使气体以及时的排出,减少气体影响轮胎气密层的厚度或均匀性的可能性,从而解决使用刚性型芯硫化轮胎时的排气问题,保证硫化出轮胎的外观符合要求,提升轮胎硫化的质量。As shown in Figure 6, both ends of the
如图11所示,第二排气通道3为花纹状的凹陷部32,花纹状的凹陷部32包括相互连通的第一端和第二端,第一端和第二端均与第一排气通道2连通。在刚性型芯型腔面11加工花纹凹陷部,利用花纹凹陷部充当第二排气通道3,花纹凹陷部最终能与型芯扇形件1与型芯扇形件1之间的第一排气通道2连通,能够在轮胎硫化时起到排气的作用,气体可顺着凹陷部32到达型芯扇形件1间的第一排气通道2,使气体以及时的排出,减少气体影响轮胎气密层的厚度或均匀性的可能性,从而解决使用刚性型芯硫化轮胎时的排气问题,保证硫化出轮胎的外观符合要求,提升轮胎硫化的质量。As shown in Figure 11, the
可选的,凹陷部32可以由多个六边形凹槽形成,多个六边形凹槽依次排列形成花纹状。Optionally, the recessed
如图8、如9和图10所示,第二排气通道3的截面呈圆形、长方形、正方形或三角形,既可保证刚性型芯与胎坯间的空气顺利排出,又不会影响轮胎气密层的厚度。As shown in Fig. 8, Fig. 9 and Fig. 10, the cross-section of the
在一些具体的实施方式中,第二排气通道3的数量为多个,使气体以及时的排出,减少气体影响轮胎气密层的厚度或均匀性的可能性,从而解决使用刚性型芯硫化轮胎时的排气问题,保证硫化出轮胎的外观符合要求,提升轮胎硫化的质量。In some specific embodiments, the number of the
本公开实施例提供的轮胎模具包括本公开实施例提供的刚性型芯结构。由于本公开实施例提供的轮胎模具与本公开实施例提供的刚性型芯结构具有相同的优势,在此不再赘述。The tire mold provided by the embodiments of the present disclosure includes the rigid core structure provided by the embodiments of the present disclosure. Since the tire mold provided by the embodiments of the present disclosure has the same advantages as the rigid core structure provided by the embodiments of the present disclosure, details are not repeated here.
需要说明的是,在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relative terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these No such actual relationship or order exists between entities or operations. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上所述仅是本公开的具体实施方式,使本领域技术人员能够理解或实现本公开。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本公开的精神或范围的情况下,在其它实施例中实现。因此,本公开将不会被限制于本文所述的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific implementation manners of the present disclosure, so that those skilled in the art can understand or implement the present disclosure. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present disclosure. Therefore, the present disclosure will not be limited to the embodiments described herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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