CN217677690U - Pressure-free tool device for gear heat treatment - Google Patents

Abstract

The utility model relates to a gear machining technical field discloses a gear thermal treatment does not have pressure tool equipment, the on-line screen storage device comprises a base, base top left side fixedly connected with bracing piece, bracing piece top fixedly connected with treater, bracing piece top through-hole is provided with the raceway, raceway right-hand member fixedly connected with shower nozzle, base top right side rear fixedly connected with motor, motor output end fixedly connected with driving gear, driving gear front end left side meshing is linked there is driven gear. The utility model discloses in, send into the gear processing area through the lift of controller control hydraulic stem, replaced the site personnel, realized device automation mechanized work, also prevented simultaneously because the high temperature arouses scalding the site personnel, realized rapid cooling, played the speed of accelerating work effect, also played the effect of protection site personnel safety simultaneously.

Description

Pressure-free tool device for gear heat treatment

Technical Field

The utility model relates to a gear machining technical field especially relates to a gear thermal treatment does not have pressure tool equipment.

Background

The heat treatment refers to a metal hot working process for obtaining expected structure and performance of materials in a solid state by means of heating, heat preservation and cooling, the heat treatment effect is gradually known in the process of advancing from the stone age to the copper age and the ironware age, and the steel performance is found to be changed by the influence of temperature and pressure deformation in the production practice of Chinese people as early as 770 to 222 b.c. before the official business. Softening treatment of white cast iron is an important process for manufacturing agricultural implements.

Chinese patent document CN109570419a discloses a disc gear forging tool, which includes a forging die provided with an inner hole for placing a blank to be forged, a punch for forging the blank to punch out the inner hole of the gear, a punch for applying forging pressure to the punch, and a positioning cover for guiding and positioning the punch, wherein the positioning cover is arranged to be movably sleeved with the forging die, and the positioning cover is provided with a guide hole for guiding the punch. The patent separates from the connecting punch through the matched punch, so that the punch does not need to be taken out in the punching process. Meanwhile, a positioning cover is arranged for positioning the punch during punching, and the positioning cover is also used for central positioning during punching of the continuous skin and the punch, so that the production efficiency and the product quality are directly improved. Further, the recess that sets up on the forging die makes things convenient for the centre gripping upset, and the support that is equipped with crescent bearing makes during artifical upset forging die more convenient, laborsaving, but it needs personnel to assist at the forging in-process, can't realize on-the-spot automation work, and the incident is hindered to easy emergence law when on-the-spot temperature is too high, and the while is thermal treatment after the field is accomplished, does not have cooling equipment, and the workman need wait to cool off the back and just can accomodate, work efficiency hangs down the scheduling problem excessively

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a gear heat treatment pressure-free tool device.

In order to achieve the above purpose, the utility model adopts the following technical scheme: the base is included, base top left side fixedly connected with bracing piece, bracing piece top fixedly connected with treater, bracing piece top through-hole is provided with the raceway, raceway right-hand member fixedly connected with shower nozzle, base top right side rear fixedly connected with motor, motor output end fixedly connected with driving gear, the meshing of driving gear front end left side is linked there is driven gear, driven gear top fixedly connected with hydraulic stem, hydraulic stem top external diameter department evenly is fixed with four horizontal poles, the equal fixed connection auxiliary rod of horizontal pole outside one end, the equal fixedly connected with tray in auxiliary rod top, the driven gear bottom is rotated and is connected with the stand, shower nozzle bottom center department fixedly connected with temperature-sensing ware, bracing piece left end middle part fixedly connected with controller.

As a further description of the above technical solution:

the left end of the water delivery pipe is fixedly connected with a water inlet pipe.

As a further description of the above technical solution:

and a plurality of water outlets are uniformly and fixedly connected to the outer diameter of the bottom of the spray head.

As a further description of the above technical solution:

and the center of the top of the tray is fixedly connected with a positioning rod.

As a further description of the above technical solution:

and an automatic water valve is arranged at the top of the spray head.

As a further description of the above technical solution:

the controller is electrically connected with the processor.

As a further description of the above technical solution:

the bottom of the upright post is fixedly connected to the right side of the top of the base.

As a further description of the above technical solution:

and the right side of the spray head is fixedly connected with a water baffle.

The utility model discloses following beneficial effect has:

1. the utility model discloses in, operation through controller control motor, the operation of motor has driven the operation of driving gear, the operation of driving gear has driven the gear operation, driven gear operation has driven the rotation of hydraulic stem, the rotatory motion that has driven the horizontal pole of hydraulic stem, the horizontal pole motion has driven the displacement of auxiliary rod, the auxiliary rod displacement has driven the motion of tray, the position of the gear that the top was placed is taken in the tray motion changes, then send into the processing region with the gear through the lift of controller control hydraulic stem again, on-the-spot personnel have been replaced, device automation work has been realized, the improvement work efficiency has been played, personnel's safety has been protected.

2. The utility model discloses in, after gear thermal treatment accomplishes, rotate the shower nozzle below with the gear through controller control motor, through temperature-sensing ware response gear temperature, when the gear heat degree is too high, the inductor sends signal processor, send signal for the controller behind the treater received signal, the automatic water valve of controller re-control, the water in the inlet pipe passes through the raceway and gets into the shower nozzle after the automatic water valve is opened, again by the delivery port blowout, make the gear temperature descend rapidly, the work efficiency is improved, also prevented simultaneously because the high temperature arouses scalding the field personnel, rapid cooling has been realized, accelerated work speed effect has been played, the effect of protection field personnel safety has also been played simultaneously.

Drawings

Fig. 1 is a perspective view of a gear heat treatment pressure-free tooling device provided by the utility model;

fig. 2 is a front view of a gear heat treatment pressure-free tooling device provided by the utility model;

fig. 3 is a top view of the gear heat treatment pressure-free tooling device provided by the present invention.

Illustration of the drawings:

1. a base; 2. a support bar; 3. a controller; 4. a processor; 5. a water delivery pipe; 6. a water inlet pipe; 7. a water outlet; 8. an automatic water valve; 9. a spray head; 10. a temperature sensor; 11. a water baffle; 12. positioning a rod; 13. a tray; 14. an auxiliary rod; 15. a cross bar; 16. a hydraulic lever; 17. a driven gear; 18. a driving gear; 19. a motor; 20. and (4) a column.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-3, the present invention provides an embodiment: including base 1, base 1 top left side fixedly connected with bracing piece 2, 2 top fixedly connected with treater 4 of bracing piece, 2 top through-holes of bracing piece and being provided with raceway 5, raceway 5 right-hand member fixedly connected with shower nozzle 9, 1 top right side rear fixedly connected with motor 19 of base, motor 19 output end fixedly connected with driving gear 18, driven gear 17 has been linked in the meshing of driving gear 18 front end left side, driven gear 17 top fixedly connected with hydraulic stem 16, hydraulic stem 16 top external diameter department evenly is fixed with four horizontal poles 15, the equal fixedly connected with auxiliary rod 14 of horizontal pole 15 outside one end, the equal fixedly connected with tray 13 in auxiliary rod 14 top, driven gear 17 bottom rotation is connected with stand 20, shower nozzle 9 bottom center department fixedly connected with temperature- sensing ware 10, 2 left end middle part fixedly connected with controller 3 of bracing piece 2, through the operation of controller 3 control motor 19, the operation of motor 19 has driven gear 18 has been driven in the operation of driving gear 18, driven gear 17 has driven the rotation of hydraulic stem 16, the rotation of hydraulic stem 16 has driven the motion of horizontal pole 15, the motion of horizontal pole 15 has driven the displacement of auxiliary rod 14, the motion has been realized the automatic change of the control device of the top that the hydraulic stem 13 has been placed, then the hydraulic stem has been put, the work has been put.

The left end of the water delivery pipe 5 is fixedly connected with a water inlet pipe 6 to supply water for a cooling device, the outer diameter of the bottom of a spray head 9 is uniformly and fixedly connected with a plurality of water outlets 7 to enable the spray to be uniform, the center of the top of a tray 13 is fixedly connected with a positioning rod 12, the position of a fixed gear is fixed, an automatic water valve 8 is arranged at the top of the spray head 9 to control whether the spray head 9 discharges water or not, the controller 3 is electrically connected with a processor 4, the bottom of a stand column 20 is fixedly connected to the right side of the top of a base 1, a water baffle 11 is fixedly connected to the left side of the spray head 9 to prevent spray splash, after gear heat treatment is completed, a gear is rotated to the lower side of the spray head 9 through a motor 19 controlled by the controller 3, the temperature sensor 10 senses the temperature of the gear, when the temperature of the gear is too high, the temperature sensor 10 sends a signal to the processor 4, the processor 4 sends a signal to the controller 3 after receiving the signal, the controller 3 controls the automatic water valve 8 again, water in the water inlet pipe 6 after the automatic water valve 8 is opened to enter the spray head 9 through the water delivery pipe 5 to be sprayed out from the water outlets 7, the gear temperature outlets to enable the gear to be rapidly reduced, the gear temperature, the work efficiency to be improved, meanwhile, scalding speed of workers is prevented, the workers is achieved, and the safety of the workers, and the workers can be protected, and the workers on-site.

The working principle is as follows: the operation of the motor 19 is controlled by the controller 3, the operation of the motor 19 drives the operation of the driving gear 18, the operation of the driving gear 18 drives the operation of the driven gear 17, the operation of the driven gear 17 drives the rotation of the hydraulic rod 16, the rotation of the hydraulic rod 16 drives the movement of the cross rod 15, the movement of the cross rod 15 drives the displacement of the auxiliary rod 14, the displacement of the auxiliary rod 14 drives the movement of the tray 13, the movement of the tray 13 drives the position of the gear placed at the top to change, then the lifting of the hydraulic rod 16 is controlled by the controller 3 to send the gear into a processing area, field personnel are replaced, automatic work of the device is realized, after the heat treatment of the gear is completed, the motor 19 is controlled by the controller 3 to rotate the gear to the position below the spray head 9, the temperature of the gear is sensed by the temperature sensor 10, when the heat of the gear is too high, the temperature sensor 10 sends a signal to the processor 4, the processor 4 receives the signal to the controller 3, the controller 3 controls the automatic water valve 8, water in the automatic valve 8 opens the water in the water pipe 6 and enters the spray head 9 through the water pipe 5 and then is sprayed out 7, so that the temperature of the gear is quickly reduced, the temperature of the water is increased, the temperature of the water pipe, the water is also, the temperature of the device, the device is quickly reduced, the device, the safety of the device is also, the device, and the safety of the device is also has the device.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions on some technical features, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of the present invention.

Claims (8)

1. The utility model provides a gear thermal treatment does not have pressure tool equipment, includes base (1), its characterized in that: base (1) top left side fixedly connected with bracing piece (2), bracing piece (2) top fixedly connected with treater (4), bracing piece (2) top through-hole is provided with raceway (5), raceway (5) right-hand member fixedly connected with shower nozzle (9), base (1) top right side rear fixedly connected with motor (19), motor (19) output end fixedly connected with driving gear (18), driven gear (17) meshing is linked in driving gear (18) front end left side, driven gear (17) top fixedly connected with hydraulic stem (16), hydraulic stem (16) top external diameter department evenly is fixed with four horizontal poles (15), the equal fixed connection auxiliary rod (14) of horizontal pole (15) outside one end, the equal fixedly connected with tray (13) in auxiliary rod (14) top, driven gear (17) bottom is rotated and is connected with stand (20), shower nozzle (9) bottom center department fixedly connected with temperature-sensing ware (10), bracing piece (2) left end middle part fixedly connected with controller (3).

2. The gear heat treatment pressure-free tool device according to claim 1, characterized in that: the left end of the water delivery pipe (5) is fixedly connected with a water inlet pipe (6).

3. The gear heat treatment pressure-free tool device of claim 1, characterized in that: the outer diameter of the bottom of the spray head (9) is uniformly and fixedly connected with a plurality of water outlets (7).

4. The gear heat treatment pressure-free tool device of claim 1, characterized in that: and the center of the top of the tray (13) is fixedly connected with a positioning rod (12).

5. The gear heat treatment pressure-free tool device of claim 1, characterized in that: and an automatic water valve (8) is arranged at the top of the spray head (9).

6. The gear heat treatment pressure-free tool device according to claim 1, characterized in that: the controller (3) is electrically connected with the processor (4).

7. The gear heat treatment pressure-free tool device of claim 1, characterized in that: the bottom of the upright post (20) is fixedly connected to the right side of the top of the base (1).

8. The gear heat treatment pressure-free tool device of claim 1, characterized in that: the right side of the spray head (9) is fixedly connected with a water baffle (11).

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