CN217664735U - Automatic shaping equipment for disc teeth - Google Patents
Automatic shaping equipment for disc teeth Download PDFInfo
- Publication number
- CN217664735U CN217664735U CN202220915992.0U CN202220915992U CN217664735U CN 217664735 U CN217664735 U CN 217664735U CN 202220915992 U CN202220915992 U CN 202220915992U CN 217664735 U CN217664735 U CN 217664735U
- Authority
- CN
- China
- Prior art keywords
- shaping
- tooth
- carrying
- disk
- teeth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Manipulator (AREA)
Abstract
The utility model discloses a disk tooth automatic shaping device, which comprises a feeding mechanism for feeding disk teeth, a qualified product receiving mechanism for receiving qualified products, a flatness detection device for detecting the flatness of the disk teeth, a shaping machine for shaping the disk teeth, a disk tooth carrying mechanism for carrying the disk teeth and an electrical control system for integrally controlling the device, wherein the feeding mechanism is used for feeding the disk teeth; the disc tooth carrying mechanism comprises a carrying robot and a grabbing jig, and the grabbing jig is arranged at the execution end of the carrying robot and used for grabbing disc teeth; feeding mechanism, certified products receiving mechanism, flatness detection device, trimmer, dish tooth transport mechanism and electrical apparatus control system all set up the periphery at transfer robot, the utility model discloses degree of automation is higher, can carry out automatic feed, material handling, detect and plastic, compares in current plastic mode, and work efficiency improves greatly.
Description
Technical Field
The utility model relates to a plastic equipment technical field especially relates to an automatic shaping equipment of dish tooth.
Background
The disc tooth is used in more fields as an important mechanical part, after the disc tooth is machined, the disc tooth is shaped through shaping equipment so that the flatness of the disc tooth can meet the use requirements of users, the disc tooth shaping method in the prior art is usually realized by manually taking the disc tooth to a shaping machine one by one and detecting the disc tooth through naked eyes after shaping is finished, so that the labor intensity of operators is improved, the detection accuracy is low, errors are easy to generate, and the problems are solved.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: in order to solve the defects existing in the background technology, the utility model discloses a plate tooth automatic shaping device.
The technical scheme is as follows: a kind of automatic shaping equipment of disk tooth, including the feeding mechanism used for supplying the disk tooth, receiving mechanism of the qualified product used for receiving the qualified product, the planeness checkout gear used for detecting the planeness of the disk tooth, the trimmer used for carrying on the plastic processing to the disk tooth, the disk tooth handling mechanism used for carrying on the disk tooth and electrical apparatus control system used for carrying on the integral control to the apparatus;
the disc tooth carrying mechanism comprises a carrying robot and a grabbing jig, and the grabbing jig is installed at an execution end of the carrying robot and used for grabbing disc teeth;
the feeding mechanism, the qualified product receiving mechanism, the flatness detection device, the shaping machine, the disc tooth carrying mechanism and the electric appliance control system are all arranged on the periphery of the carrying robot, and a storage area for temporarily storing the unqualified products for shaping is arranged on the flatness detection device.
Furthermore, safety protective guards are jointly arranged on the peripheries of the flatness detection device, the shaping machine and the disc tooth carrying mechanism, and a yielding frame is reserved on two sides of each safety protective guard, which are close to the feeding mechanism and the qualified product receiving mechanism, so that the disc tooth carrying mechanism can carry the disc teeth conveniently.
Further, the transfer robot is a six-axis industrial robot.
Further, the grabbing jig is a pneumatic clamp.
Further, the feeding mechanism and the qualified product receiving mechanism respectively comprise a supporting table, an index plate is arranged above the supporting table, a plurality of bases are distributed on the index plate in an annular array mode, and three vertical rods used for positioning the fluted disc are arranged on the upper surface of each base.
Furthermore, the flatness detection device comprises a working machine table, a laser measurer, an X-axis linear module and two Y-axis linear modules, wherein one side of the top of the working machine table is provided with a storage area for temporarily storing unqualified plastic products, the other side of the top of the working machine table is provided with a marble carrying table, the two Y-axis linear modules are respectively arranged on two sides of the marble carrying table in the width direction of the table top, the X-axis linear modules are connected and arranged on the two Y-axis linear modules, and the laser measurer is connected and arranged on the X-axis linear module.
Further, a storage tray is arranged on the storage area for temporarily storing the shaping unqualified products.
The shaping machine comprises a shaping table, a rack, a hydraulic cylinder and a shaping plate, wherein a positioning seat for placing the disc teeth is arranged above the shaping table, the rack is arranged above the shaping table, the hydraulic cylinder is arranged at the top of the rack, and the shaping plate is correspondingly arranged below the rack and driven by the hydraulic cylinder to perform pressing and shaping actions on the disc teeth.
The utility model discloses realize following beneficial effect:
1. the utility model discloses a transfer robot uses with the cooperation of snatching the tool, can compare in traditional manual transport, can reduce operating personnel's intensity of labour with set tooth from feeding mechanism upward automatic handling to flatness detection device, trimmer and certified products receiving mechanism.
2. The utility model discloses a set up flatness detection device and trimmer and cooperate the use, can carry out flatness detection and plastic processing to the dish tooth automatically, compare with manual operation, work efficiency improves greatly, and has improved the plastic quality of dish tooth.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure.
Fig. 1 is a schematic view of the overall structure of the present disclosure;
fig. 2 is an overall schematic plan view of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Examples
Referring to fig. 1-2, an automatic shaping apparatus for disk teeth comprises a feeding mechanism 10 for feeding disk teeth, a qualified product receiving mechanism 20 for receiving qualified products, a flatness detection device 30 for detecting flatness of the disk teeth, a shaping machine 40 for shaping the disk teeth, a disk teeth conveying mechanism 50 for conveying the disk teeth, and an electrical control system 60 for integrally controlling the apparatus;
the disc tooth carrying mechanism comprises a carrying robot 51 and a grabbing jig 52, and the grabbing jig is arranged at the execution end of the carrying robot and used for grabbing disc teeth;
the feeding mechanism, the qualified product receiving mechanism, the flatness detection device, the shaping machine, the disc tooth carrying mechanism and the electric appliance control system are all arranged on the periphery of the carrying robot, and a storage area for temporarily placing shaped unqualified products is arranged on the flatness detection device.
In one embodiment, the periphery of the flatness detecting device, the shaper and the disk tooth carrying mechanism is jointly provided with a safety guard rail 70, and two sides of the safety guard rail, which are close to the feeding mechanism and the qualified product receiving mechanism, are respectively provided with a yielding frame 71 so as to facilitate the disk tooth carrying mechanism to carry the disk teeth, and the conveying robot correspondingly penetrates through the yielding frame when the conveying robot carries out loading or unloading on materials.
As an optimal mode of the utility model, the transfer robot is a six-axis industrial robot.
As an optimal mode of the utility model, the grabbing jig is a pneumatic clamp.
In one embodiment, the feeding mechanism and the qualified product receiving mechanism both comprise a supporting table 14, an index plate 11 is arranged above the supporting table, a plurality of bases 12 are distributed on the index plate in an annular array, three vertical rods 13 for positioning a fluted disc are arranged on the upper surface of each base, and in the feeding process, if the disk teeth stacked on one vertical rod are grabbed, the index plate included in the feeding mechanism correspondingly rotates to enable the next base to reach a specified position so that the carrying robot drives the grabbing jig to grab and feed the disk teeth;
when the well-shaped qualified products are received, when the stacking of the disc teeth on the vertical rod reaches a certain height, the dividing disc included by the qualified product receiving mechanism rotates to enable the next base to reach the designated position, so that the carrying robot drives the grabbing jig to perform discharging stacking on the well-shaped disc teeth.
In one embodiment, the flatness detection device includes a work bench 31, a laser measurer 35, an X-axis linear module 34, and two Y-axis linear modules 33, one side of the top of the work bench is configured as a storage area for temporarily storing unqualified products for shaping, and the other side is provided with a marble carrying table 32, the two Y-axis linear modules are respectively disposed on two sides of the marble carrying table in the width direction of the table top, the X-axis linear modules are connected to be disposed on the two Y-axis linear modules, and the laser measurer is connected to be disposed on the X-axis linear module.
In one embodiment, a storage area for temporarily storing the shaping defective is provided with a storage tray 80 on which the handling machine temporarily stores the defective when the disc tooth is defective by the flatness resin detected for the second time.
In one embodiment, the shaping machine comprises a shaping table 43, a rack 41, a hydraulic cylinder 42 and a shaping plate 45, wherein a positioning seat 44 for placing the disc teeth is arranged above the shaping table, the rack is arranged above the shaping table, the hydraulic cylinder is arranged at the top of the rack, the shaping plate is correspondingly arranged below the rack and is driven by the hydraulic cylinder to perform pressing shaping action on the disc teeth, when the disc teeth are shaped, a carrying robot places the disc teeth on the positioning seat through a grabbing jig, and then the hydraulic cylinder drives the shaping plate to descend to enable the shaping plate to press and shape the disc teeth.
The process flow of the utility model comprises the following steps,
firstly, a carrying robot grabs a disc tooth from a feeding mechanism through a grabbing jig and carries and places the disc tooth on a flatness detection device to carry out primary plane parameter detection;
secondly, automatically adjusting the angle of the carrying robot and placing the disc teeth on a shaping machine to shape the disc teeth according to the numerical values detected in the first step;
thirdly, the carrying robot carries and places the disc teeth shaped in the second step on the flatness detection device again through the grabbing jig for secondary plane parameter detection, if the flatness detection device detects that the plane numerical values of the shaped disc teeth are qualified, the carrying robot carries and places the disc teeth on the qualified product receiving mechanism through the grabbing jig, and if the flatness detection device detects that the plane numerical values of the shaped disc teeth are unqualified, the carrying robot carries and places the disc teeth in an unqualified storage area through the grabbing jig for temporary placement;
fourthly, the carrying robot sequentially continues to grab the disc teeth on the feeding mechanism through the grabbing jig and operates according to the flow from the first step to the third step;
and fifthly, the carrying robot grabs the disc teeth in the storage area through the grabbing jig to carry out secondary shaping, and places the disc teeth in the qualified product receiving mechanism when the planar numerical value after the disc teeth are shaped meets the requirement.
The above embodiments are only for illustrating the technical conception and characteristics of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, which cannot limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.
Claims (8)
1. A kind of automatic shaping equipment of disk tooth, characterized by, including the feeding mechanism used for supplying the disk tooth, the receiving mechanism of qualified products used for receiving the qualified products, the planeness checkout gear used for detecting the planeness of the disk tooth, the trimmer used for carrying on the plastic processing to the disk tooth, the disk tooth handling mechanism used for carrying on the disk tooth and the electrical apparatus control system used for carrying on the integral control to the apparatus;
the disc tooth carrying mechanism comprises a carrying robot and a grabbing jig, and the grabbing jig is installed at an execution end of the carrying robot and used for grabbing disc teeth;
the feeding mechanism, the qualified product receiving mechanism, the flatness detection device, the shaping machine, the disc tooth carrying mechanism and the electric appliance control system are all arranged on the periphery of the carrying robot, and the flatness detection device is provided with a storage area for temporarily storing shaped unqualified products.
2. The automatic shaping device of claim 1, wherein a safety guard is jointly disposed around the flatness detecting device, the shaping machine and the disk tooth handling mechanism, and a yielding frame is left on both sides of the safety guard near the feeding mechanism and the accepted product receiving mechanism to facilitate the disk tooth handling mechanism to handle the disk teeth.
3. A disc tooth automated shaping apparatus according to claim 1, wherein the handling robot is a six-axis industrial robot.
4. The automatic shaping equipment of a plate tooth of claim 1, wherein the gripping jig is a pneumatic clamp.
5. The automatic shaping equipment of a disc tooth of claim 1, characterized in that, the feeding mechanism and the qualified product receiving mechanism both comprise a supporting platform, and an index plate is arranged above the supporting platform, a plurality of bases are distributed on the index plate in an annular array, and three vertical rods for positioning the index plate are arranged on the upper surface of each base.
6. The automatic shaping equipment of a disc tooth of claim 1, wherein the flatness detection device comprises a work table, a laser measurer, an X-axis linear module and two Y-axis linear modules, one side of the top of the work table is provided with a storage area for temporarily storing the shaping unqualified products, the other side of the top of the work table is provided with a marble carrying platform, the two Y-axis linear modules are respectively arranged on two sides of the marble carrying platform in the width direction of the platform surface, the X-axis linear module is connected and arranged on the two Y-axis linear modules, and the laser measurer is connected and arranged on the X-axis linear module.
7. The automatic shaping apparatus according to claim 1, wherein a storage tray is provided on the storage area for temporarily storing the shaping rejects.
8. The automatic shaping device of claim 1, wherein the shaping machine comprises a shaping table, a frame, a hydraulic cylinder and a shaping plate, a positioning seat for placing the disk teeth is arranged above the shaping table, the frame is arranged above the shaping table, the hydraulic cylinder is arranged at the top of the frame, and the shaping plate is correspondingly arranged below the frame and driven by the hydraulic cylinder to perform the pressing shaping action on the disk teeth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220915992.0U CN217664735U (en) | 2022-04-20 | 2022-04-20 | Automatic shaping equipment for disc teeth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220915992.0U CN217664735U (en) | 2022-04-20 | 2022-04-20 | Automatic shaping equipment for disc teeth |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217664735U true CN217664735U (en) | 2022-10-28 |
Family
ID=83734247
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220915992.0U Active CN217664735U (en) | 2022-04-20 | 2022-04-20 | Automatic shaping equipment for disc teeth |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217664735U (en) |
-
2022
- 2022-04-20 CN CN202220915992.0U patent/CN217664735U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109501115B (en) | Feeding and discharging system of injection molding machine | |
| CN109175680A (en) | A kind of full-automatic PCB ultraviolet laser cutting machine tool | |
| CN110605812B (en) | Automatic feeding and discharging equipment for seat nuts | |
| CN108258857B (en) | Punching sheet detection mechanism of rotor processing equipment | |
| CN216462949U (en) | Automatic cutting, bending and welding equipment for plates | |
| CN214114378U (en) | Automatic production line for wrapping cloth products | |
| CN211804780U (en) | Feeding mechanism and assembly online production line | |
| CN216370924U (en) | Workpiece feeding and detecting device of automatic assembly production line | |
| CN210835206U (en) | Calibrating device for voltage combination mutual inductor | |
| CN110605579A (en) | Automatic foot welding machine of carousel formula | |
| CN217664735U (en) | Automatic shaping equipment for disc teeth | |
| CN118162779B (en) | Jig-free laser welding equipment | |
| CN111115249B (en) | Full-automatic flexible dispensing production line | |
| CN214114126U (en) | Automatic feeding device for spherical products | |
| CN212049464U (en) | Full-automatic flexible glue dispensing production line | |
| CN212121966U (en) | Automatic thread machining equipment for energy-saving type round nut | |
| CN212120862U (en) | Size detection machine for metal parts | |
| CN211812189U (en) | Mechanism and branch direction machine are collected to charging tray | |
| CN114713515A (en) | Automatic shaping equipment and process flow for disc teeth | |
| CN116654621A (en) | Intelligent sorting device and working method thereof | |
| CN217702546U (en) | Truss machining manipulator device of numerical control lathe | |
| CN215238700U (en) | Battery piece combined welding machine | |
| CN210910902U (en) | Automatic unloading equipment of going up of seat nut | |
| CN212711736U (en) | Unstacking upender | |
| CN209849326U (en) | Automatic detection device for long-strip-shaped workpiece |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |