CN215238700U - Battery piece combined welding machine - Google Patents
Battery piece combined welding machine Download PDFInfo
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- CN215238700U CN215238700U CN202023091042.0U CN202023091042U CN215238700U CN 215238700 U CN215238700 U CN 215238700U CN 202023091042 U CN202023091042 U CN 202023091042U CN 215238700 U CN215238700 U CN 215238700U
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Abstract
The utility model discloses a battery piece combined welding machine, including board, six robots, feed bin, welding mechanism, conduction testing mechanism, be provided with two sets of six robots on the board, respectively be provided with feed bin, welding mechanism and conduction testing mechanism around six robots of every group, the feed bin passes through the butt joint of six robots welding mechanism, welding mechanism passes through the butt joint of six robots conduction testing mechanism, welding mechanism is by diaxon displacement slip table, vacuum adsorption location platform, welding machine, servo lift, electrode oilstone group become, be provided with the vacuum adsorption location platform on the diaxon displacement slip table. In this way, the utility model provides a battery piece combined welding machine realizes getting the battery action, getting the silver-plated interconnection piece action, manipulator high accuracy counterpoint action and functions such as welding and test of putting automatically, makes battery piece production form the automated production mode of no manual intervention, greatly improves production efficiency.
Description
Technical Field
The utility model relates to a battery piece production facility field especially relates to a battery piece combined welding machine.
Background
The battery piece production line adopts traditional large-scale assembly line manual production mode to realize that spare part gets material, counterpoint welding, processes such as detection, and there are the yields low, the productivity efficiency stability scheduling problem inadequately in manual production mode, can't satisfy the production demand.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides a battery piece combined welding machine, realizes getting automatically that the battery action is got to the machine, gets automatically that silver-plated interconnection piece action, manipulator high accuracy counterpoint action and welding and function such as test, makes battery piece production form the automated production mode of no manual intervention, greatly improves production efficiency.
In order to solve the technical problem, the utility model discloses a technical scheme be: the utility model provides a battery piece combined welding machine, includes board, six robots, feed bin, welding mechanism, switches on accredited testing organization, be provided with two sets of six robots on the board, respectively be provided with feed bin, welding mechanism and switch on accredited testing organization around every six robots of group, the feed bin passes through the butt joint of six robots welding mechanism, welding mechanism passes through the butt joint of six robots switch on accredited testing organization, welding mechanism is polished oilstone by diaxon displacement slip table, vacuum adsorption location platform, welding machine, servo lift, electrode and is constituteed, be provided with the vacuum adsorption location platform on the diaxon displacement slip table, the welding machine has been arranged directly over the vacuum adsorption location platform, the welding machine suspends in midair through servo lift, servo lift vertically erects on the board, the vacuum adsorption location bench integrates to have the electrode oilstone of polishing.
The utility model discloses a preferred embodiment, the feed bin uses the vertical storehouse frame of erectting on the board as the main part, the storehouse frame is gone up the activity and is cup jointed and fold the material framework, fold the material framework and connect by the transmission of the second servo lift that sets up in the board below, the other servo slip table that is provided with of storehouse frame, servo slip table is improved level and is set up and get the material conveyer belt, it plugs into and folds the material framework to get the material conveyer belt, bear a plurality of material trays in the material framework to fold, be provided with the height on the storehouse frame with get the photoelectric switch that the material conveyer belt is equivalent, photoelectric switch towards the material tray, photoelectric switch electric connection the second servo lift.
In the utility model discloses a preferred embodiment, install the fast-assembling board on the six robots, hang the lift cylinder under the fast-assembling board, the lift cylinder is even negative pressure and is drawn the panel down, still be provided with the camera under the fast-assembling board, the cooperation of camera both sides is provided with a pair of light source.
In the utility model discloses a preferred embodiment, the conduction test mechanism comprises second servo slip table, second vacuum adsorption location platform, conduction test probe, third servo lift, portal frame, be provided with second vacuum adsorption location platform on the second servo slip table, the vertical conduction test probe that has arranged above the second vacuum adsorption location platform, the conduction test single needle hangs through third servo lift on the portal frame, the portal frame spanes on second servo slip table line footpath.
The utility model has the advantages that: the utility model provides a pair of battery piece combined welding machine realizes getting the battery action, getting the silver-plated interconnection piece action, manipulator high accuracy counterpoint action and functions such as welding and test of putting automatically, makes battery piece production form the automated production mode of no human intervention, greatly improves production efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive work, wherein:
fig. 1 is a structural diagram of a preferred embodiment of a battery pack combination welding machine according to the present invention;
fig. 2 is a partially enlarged view of a machine surface of a preferred embodiment of the battery sheet combination welding machine of the present invention;
fig. 3 is a partially enlarged view of a welding mechanism of a preferred embodiment of the battery pack welding machine according to the present invention;
fig. 4 is a partially enlarged view of a storage bin of a preferred embodiment of the battery piece combination welding machine of the present invention;
fig. 5 is a partial enlarged view of a six-axis robot according to a preferred embodiment of the battery pack welding machine of the present invention;
fig. 6 is a partial enlarged view of a conduction testing mechanism of a preferred embodiment of the battery pack welding machine of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1-6, the embodiment of the present invention includes:
a battery piece combined welding machine comprises a machine table 1, six-axis robots 2, a bin 3, a welding mechanism 4 and a conduction testing mechanism 5, wherein two groups of six-axis robots 2 are arranged on the machine table 1, the bin 3, the welding mechanism 4 and the conduction testing mechanism 5 are respectively arranged around each group of six-axis robots 2, the bin 3 is butted with the welding mechanism 4 through the six-axis robots 2, the welding mechanism 4 is butted with the conduction testing mechanism 5 through the six-axis robots 2, the welding mechanism 4 consists of a two-axis displacement sliding table 41, a vacuum adsorption positioning table 42, a welding machine 43, a servo elevator 44 and an electrode polishing oilstone 45, the two-axis displacement sliding table 41 is provided with the vacuum adsorption positioning table 42, the welding machine 43 is arranged right above the vacuum adsorption positioning table 42, the welding machine 43 is suspended through the servo elevator 44, the servo elevator 44 is vertically erected on the machine table 1, an electrode grinding oilstone 45 is integrated on the vacuum adsorption positioning table 42. In this embodiment, diaxon location slip table is realized by XY welded platform, sends into the product welding position, accomplishes the welding, and the time XY welded platform of robot transport product is driven by servo motor and accurate ball, guarantees the precision of motion. The welding position is provided with a protective cover to prevent the diffusion of the welding protective gas. The welding head automatically polishes the products after welding a certain number of products through the setting of software, and the dust extraction system of the head of the polishing head can absorb the dust generated during polishing in the polishing process, so that the dust is prevented from diffusing.
Wherein, the feed bin 3 uses the storehouse frame 31 of erectting on board 1 vertically as the main part, storehouse frame 31 is gone up the activity and is cup jointed and fold material framework 32, fold material framework 32 and connect by the transmission of the second servo lift 33 that sets up in board 1 below, storehouse frame 31 is other to be provided with servo slip table 34, servo slip table 34 is improved level and is set up and get material conveyer belt 35, it plugs into and folds material framework 32 to get material conveyer belt 35, it bears a plurality of material trays 36 in the material framework 32 to fold, be provided with on storehouse frame 31 highly with get the photoelectric switch 37 that the material conveyer belt is equivalent, photoelectric switch 37 towards material tray 36, photoelectric switch 37 electric connection second servo lift 33. In this embodiment, the stock bins 3 are four groups, and respectively store diodes, semi-finished products, silver sheets, battery sheets and interconnection sheets. The battery and the interconnection piece storage tray are respectively used for completing the conveying and recycling work of the batteries and the interconnection piece storage tray. The lifting and conveying of the tray adopt a servo motor and a ball screw to ensure the precision of tray transmission.
Further, install fast-assembling board 21 on the six-axis robot 2, hang lift cylinder 22 under fast-assembling board 21, even negative pressure absorption panel 23 under lift cylinder 22, still be provided with camera 24 under fast-assembling board 21, the cooperation of camera 24 both sides is provided with a pair of light source 25. In this embodiment, the six-axis robot 2 picks up and places the interconnection sheet and the battery sheet in the suction production, and positions the battery by the CCD. The battery detection sensor detects whether a product is on the positioning platform. And the code reader finishes reading the product information. The battery is positioned in a non-contact mode through the high-precision camera 24, the positioning platform has a vacuum adsorption function, and positioning accuracy is guaranteed. The code reader reads the product information, and the product information can be input by adopting a hand input mode for the product which can not read the information.
Further, it comprises second servo slip table 51, second vacuum adsorption location platform 52, switches on test probe 53, third servo lift 54, portal frame 55 to switch on test mechanism 5, be provided with second vacuum adsorption location platform 52 on the servo slip table 51 of second, second vacuum adsorption location platform 52 top is vertically arranged and is switched on test probe 53, it hangs through third servo lift 54 to switch on the test single needle on portal frame 55, portal frame 55 spanes on second servo slip table 51 line footpath. After the diode assembly is placed on the fixed positioning negative pressure test platform, the X-axis displacement module moves the diode assembly to the position below the test probe, the vertical displacement servo descends, the diode conduction test is carried out after the probe is contacted with the diode assembly, the test data is stored, and the fixed positioning negative pressure test platform is displaced to the initial position to be sucked by the next action.
The embodiment introduces space solar cell welding production equipment, which is mainly used for component welding equipment of a triple-junction gallium arsenide laminated solar cell. The equipment has the function of expanding the new size of the product, and can be completely compatible in procedure only by setting the tool clamp and the corresponding structure of the product with the new size.
The system comprises the following main devices:
1. battery feeding mechanism and equipment feeding precision +/-0.02mm
2. 2 robots (four-axis or six-axis robot 2, the detailed model is determined according to the specific situation), the precision +/-0.02mm of material grabbing, taking and placing of the manipulator
3. Welding mechanism 4, equipment displacement precision +/-0.02mm
4. Welding power supply with pressure monitoring and voltage monitoring
Precision +/-0.02mm of CCD image system and CCD detection system
6. Welding head grinding mechanism
7. Touch screen control system
The working principle of the system is as follows:
the system comprises an automatic welding system, an automatic electrode tip grinding system, a process sheet welding system and a machine vision welding spot identification control system.
Automatic welding: the XY welding platform is used for conveying a product to a welding position to complete welding, and the XY welding platform is driven by the servo motor and the precision ball screw to ensure the precision of movement. The welding jig is divided into A, B, so that the time for the robot to carry the product is saved. And a protective cover is arranged at the welding position, and when the product is welded, nitrogen (or inert gas) is filled into the welding area to protect the welding position. The pressure monitor monitors the welding pressure and the equipment carries out the next cycle.
The electrode tip is polished automatically: the grinding frequency and pressure of the electrode tip are set through software, when the electrode tip is ground, the grinding mechanism is sent into the grinding position of the electrode tip by the servo mechanism, and the grinding mode of the electrode tip is set through software. The grinding mechanism grinds the electrode tip according to a preset program, and at the moment, the dust collection system extracts the ground dust. The welding position is provided with a protective cover to prevent the diffusion of the welding protective gas. The electrode head carries out automatic polishing to the product after welding a certain amount of products through the settlement of software, and the dust that produces when polishing can be absorbed to the dust system of taking out of the in-process head of polishing at the in-process of polishing, prevents the diffusion of dust.
Welding process pieces: the process sheets are manually placed in the fixed process sheet tray, the welding frequency of the process sheets is set through software, the process sheets are fed by the robot, the robot places the welded process sheets in the fixed feeding position, and then the equipment is stopped. After confirmation by the operator, the plant is operated again. The system automatically records process sheet welding parameters.
Machine vision solder joint identification control: and in the welding process, the welding position is visually identified by a CCD positioning mechanism.
To sum up, the utility model provides a battery piece combined welding machine 43 realizes getting automatically that the battery action is got to the machine, gets automatically that silver-plated interconnection piece action, manipulator high accuracy counterpoint action and welding and function such as test of putting, makes battery piece production form the automated production mode of no manual intervention, greatly improves production efficiency.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all of which utilize the equivalent structure or equivalent flow transformation made by the content of the specification of the present invention, or directly or indirectly applied to other related technical fields, all included in the same way in the patent protection scope of the present invention.
Claims (4)
1. A battery piece combined welding machine is characterized by comprising a machine table, a six-axis robot, a bin, a welding mechanism and a conduction testing mechanism, two groups of six-axis robots are arranged on the machine platform, a storage bin, a welding mechanism and a conduction testing mechanism are respectively arranged around each group of six-axis robots, the bin is in butt joint with the welding mechanism through a six-axis robot, the welding mechanism is in butt joint with the conduction testing mechanism through the six-axis robot, the welding mechanism consists of a two-axis displacement sliding table, a vacuum adsorption positioning table, a welding machine, a servo elevator and an electrode polishing oilstone, a vacuum adsorption positioning table is arranged on the two-axis displacement sliding table, a welding machine is arranged right above the vacuum adsorption positioning table, the welding machine is suspended through a servo elevator, the servo elevator is vertically erected on the machine table, and the vacuum adsorption positioning table is integrated with an electrode polishing oilstone.
2. The battery piece combined welding machine of claim 1, wherein the storage bin is mainly composed of a bin frame vertically erected on the machine table, a material stacking frame body is movably sleeved on the bin frame and is in transmission connection with a second servo elevator arranged below the machine table, a servo sliding table is arranged beside the bin frame, a material taking conveying belt is horizontally arranged on the servo sliding table and is connected with the material stacking frame body, a plurality of material trays are borne in the material stacking frame, a photoelectric switch with the height equivalent to that of the material taking conveying belt is arranged on the bin frame, the photoelectric switch faces the material trays, and the photoelectric switch is electrically connected with the second servo elevator.
3. The battery piece combined welding machine as claimed in claim 1, wherein a quick-mounting plate is mounted on the six-axis robot, a lifting cylinder is hung below the quick-mounting plate, a negative pressure suction panel is connected below the lifting cylinder, a camera is further arranged below the quick-mounting plate, and a pair of light sources are arranged on two sides of the camera in a matched manner.
4. The battery piece combined welding machine of claim 1, wherein the conduction testing mechanism is composed of a second servo sliding table, a second vacuum adsorption positioning table, a conduction testing probe, a third servo elevator and a portal frame, the second vacuum adsorption positioning table is arranged on the second servo sliding table, the conduction testing probe is vertically arranged above the second vacuum adsorption positioning table, the conduction testing single needle is hung on the portal frame through the third servo elevator, and the portal frame spans on the line diameter of the second servo sliding table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023091042.0U CN215238700U (en) | 2020-12-21 | 2020-12-21 | Battery piece combined welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023091042.0U CN215238700U (en) | 2020-12-21 | 2020-12-21 | Battery piece combined welding machine |
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| CN215238700U true CN215238700U (en) | 2021-12-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202023091042.0U Active CN215238700U (en) | 2020-12-21 | 2020-12-21 | Battery piece combined welding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114536776A (en) * | 2022-03-15 | 2022-05-27 | 智新半导体有限公司 | Automatic welding machine |
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2020
- 2020-12-21 CN CN202023091042.0U patent/CN215238700U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114536776A (en) * | 2022-03-15 | 2022-05-27 | 智新半导体有限公司 | Automatic welding machine |
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