CN217597351U - Perlite door core plate batch forming device - Google Patents
Perlite door core plate batch forming device Download PDFInfo
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- CN217597351U CN217597351U CN202220600189.8U CN202220600189U CN217597351U CN 217597351 U CN217597351 U CN 217597351U CN 202220600189 U CN202220600189 U CN 202220600189U CN 217597351 U CN217597351 U CN 217597351U
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- core plate
- plate forming
- forming die
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Abstract
The utility model discloses a perlite door core plate batch forming device, which comprises a core plate forming die, a feeder for feeding core materials, a core material stirrer for stirring the core materials, an automatic filling mechanism for filling the core plate forming die, a lifting mechanism for adjusting a compression ratio, and a press for compacting the core plate forming die for filling the core materials, wherein the feeder, the automatic filling mechanism, the lifting mechanism and the press are sequentially arranged; the discharge end of the feeder is communicated with the feed end of the core material stirrer; the lifting mechanism comprises a lifting driving mechanism, a lifting platform and a pushing mechanism, the lifting platform is connected with the lifting driving mechanism, and the core plate forming die is arranged on the lifting platform. The utility model discloses a core forming device collects pay-off, stirring, automatic packing and compression molding as an organic whole, and the shaping, full mechanized production efficiency is high, and just can accurately regulate and control the compression ratio through setting up elevating system, makes things convenient for the production process to adjust at any time, improves the production flexibility.
Description
Technical Field
The utility model relates to a prevent fire door core production facility technical field, in particular to pearlite door core is forming device in batches.
Background
The door core plate is also a filling material filled in a wooden door, a security door and the like. The door core plates are not classified according to different materials.
For promoting present steel frame wooden sash prevent fire door veneer efficiency, promote the whole quality of fire door is prevented to wood system, alleviate core section core preparation production ability bottleneck, improve production efficiency, need a device that can batch molding core.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide a pearlite door core is forming device in batches, collect pay-off, stirring, automatic packing and compression molding as an organic whole, the shaping, full mechanized production efficiency is high, and through setting up elevating system can accurately regulate and control the compression ratio, makes things convenient for the production process to adjust at any time, improves the production flexibility.
The purpose of the utility model is realized through the following technical scheme:
a perlite door core plate batch forming device comprises a core plate forming die, a feeder for feeding core materials, a core material stirrer for stirring the core materials, an automatic filling mechanism for filling the core plate forming die, a lifting mechanism for adjusting a compression ratio and a press for compacting the core plate forming die for filling the core materials, wherein the feeder, the automatic filling mechanism, the lifting mechanism and the press are sequentially arranged;
the discharge end of the feeder is communicated with the feed end of the core material stirrer, and the discharge end of the core material stirrer is communicated with the feed end of the automatic filling mechanism;
the lifting mechanism comprises a lifting driving mechanism, a lifting platform and a pushing mechanism for pushing out a core plate forming die filled with core materials, the lifting platform is connected with the lifting driving mechanism, and the core plate forming die is arranged on the lifting platform.
Further, the core plate forming die comprises a forming frame and a backing plate.
Further, automatic filler mechanism includes fixed platform and sets up activity feed bin and the fixed feed bin on fixed platform, fixed feed bin sets up in activity feed bin top, fixed feed bin is funnel shaped structure, the activity feed bin is the cuboid structure, activity feed bin and fixed feed bin intercommunication, be equipped with reciprocal linear motion's core material pushing mechanism in the activity feed bin.
Further, the feeder is communicated with a core material stirrer through a conveying belt, and the core material stirrer is communicated with the automatic filling mechanism through the conveying belt.
Further, feeder top open-ended funnel structure, the feeder upper end is equipped with the hopper storehouse, the hopper storehouse bottom is equipped with the blowing switch.
Further, a finishing station is arranged between the press and the lifting mechanism.
And the core plate forming die further comprises a conveying mechanism for conveying the core plate forming die filled with the core material, and the conveying mechanism is arranged on the trimming station and the press working platform.
The utility model has the advantages that:
the utility model discloses a core forming device collects pay-off, stirring, automatic packing and compression molding as an organic whole, and the shaping, full mechanized production efficiency is high, and just can accurately regulate and control the compression ratio through setting up elevating system, makes things convenient for the production process to adjust at any time, improves the production flexibility.
Drawings
Fig. 1 is a schematic view of the overall structure of a batch forming device for perlite door core boards in the embodiment of the present invention;
fig. 2 is a schematic structural view of an automatic filling mechanism and a press in an embodiment of the present invention;
FIG. 3 is a top view of FIG. 2;
FIG. 4 is a schematic structural view of a feeder with a hopper;
in the figure, 1, a core plate forming die; 2. a feeder; 3. a core material stirrer; 4. an automatic filling mechanism; 5. a lifting mechanism; 6. a press; 7. a lifting drive mechanism; 8. a lifting platform; 9. a push-out mechanism; 10. forming a frame; 11. a base plate; 12. a fixed platform; 13. a movable storage bin; 14. fixing a stock bin; 15. a conveyor belt; 16. a hopper bin; 17. a finishing station; 18. a conveying mechanism.
Detailed Description
The technical solutions of the present invention will be described clearly and completely below with reference to embodiments, and it should be understood that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution:
example (b):
as shown in fig. 1-4, a batch forming device for perlite door core plates comprises a core plate forming die 1, and a feeder 2 for feeding core materials, a core material stirrer 3 for stirring the core materials, an automatic filling mechanism 4 for filling the core plate forming die 1, a lifting mechanism 5 for adjusting a compression ratio, and a press 6 for compacting the core plate forming die 1 filled with the core materials, which are sequentially arranged;
the discharge end of the feeder 2 is communicated with the feed end of the core material stirrer 3, and the discharge end of the core material stirrer 3 is communicated with the feed end of the automatic filling mechanism 4;
the lifting mechanism 5 comprises a lifting driving mechanism 7, a lifting platform 8 and a pushing mechanism 9 for pushing out the core plate forming die 1 filled with the core material, the lifting platform 8 is connected with the lifting driving mechanism 7, and the core plate forming die 1 is arranged on the lifting platform 8. Wherein the pushing mechanism can be, but is not limited to, a push plate and a cylinder, and the push plate is arranged at the piston end of the cylinder.
The feeder 2 is communicated with the core material stirrer 3 through a conveyor belt 15, and the core material stirrer 3 is communicated with the automatic filling mechanism 4 through the conveyor belt 15.
The core plate forming die 1 comprises a forming frame 10 and a backing plate 11. Wherein, the forming frame 10 is provided with three forming cavities, and three core plates can be formed by one-time pressing.
Wherein the lifting driving mechanism 7 can be, but is not limited to, an air cylinder or a hydraulic cylinder.
And a finishing station 17 is arranged between the press 6 and the lifting mechanism 5. The finishing station 17 is a manual cleaning platform for manually cleaning the excess core material which is not required to be compressed on the forming frame 10.
The core plate forming device further comprises a conveying mechanism 18 for conveying the core plate forming die 1 filled with the core materials, wherein the conveying mechanism 18 is arranged on the finishing station 17 and the working platform of the press 6.
The working principle is as follows: the feeder 2 conveys core materials (perlite, cement and the like) to the core material stirrer 3 through a conveyor belt 15, and the core material stirrer 3 conveys the core materials to the automatic filling mechanism 4 through the conveyor belt 15 after fully stirring the core materials.
The core plate forming die 1 is placed on the lifting platform 8, and the automatic seasoning mechanism fills the core plate forming die 1 with the stirred core material. In the filling process, the lifting driving mechanism 7 drives the lifting platform 8 to lift, so as to adjust the height difference between the top surface of the core plate forming die 1 and the discharge hole of the automatic seasoning mechanism, and the height difference is the part of the filled core material higher than the height of the forming frame 10, namely the compression amount. The core plate compression ratio can be accurately controlled by controlling the height difference.
After the core material is filled, the lifting driving mechanism 7 drives the lifting platform 8 to be flush with the finishing station 17. And then the core plate forming die 1 filled with the core material is pushed to a trimming station 17 by a pushing-out mechanism 9 to clean the redundant core material. After the cleaning, the core plate forming die 1 filled with the core material is conveyed to a press 6 through a conveying mechanism 18, and the press 6 compacts the core material in the core plate forming die 1, so that the core plate is pressed and formed. And (3) conveying the formed core plate and the core plate forming die 1 out of the press 6 by using a conveyor after the pressing forming, and then manually demolding, carrying and storing.
The utility model discloses a core forming device collects pay-off, stirring, automatic packing and compression moulding as an organic whole, and the shaping, full mechanized production efficiency is high, and just can accurately regulate and control the compression ratio through setting up elevating system 5, makes things convenient for the production process to adjust at any time, improves the production flexibility.
Further, as shown in fig. 1-4, the automatic filling mechanism 4 includes a fixed platform 12 and a movable bin 13 and a fixed bin 14 disposed on the fixed platform 12, the fixed bin 14 is disposed above the movable bin 13, the fixed bin 14 is of a funnel-shaped structure, the movable bin 13 is of a cuboid structure, the movable bin 13 is communicated with the fixed bin 14, and a core material pushing mechanism capable of moving linearly is disposed in the movable bin 13. The core material pushing mechanism can be, but is not limited to, a combination of a push plate and a cylinder, and the push plate is arranged at the piston end of the cylinder.
The core materials stirred by the stirrer enter the fixed bin 14 for storage, and the core materials in the fixed bin 14 enter the movable bin 13 for preparation of filling. When the core material needs to be filled, the core material pushing mechanism pushes the core material in the movable bin 13 to enter the core plate forming die 1, and filling is completed. The filling process is automated, wherein the filling process controls the filling range of the forming frame 10 in the width direction by controlling the displacement distance of the core pushing mechanism in the movable bin 13.
Further, as shown in fig. 1-4, the top end of the feeder 2 is provided with an opening, the upper end of the feeder 2 is provided with a hopper bin 16, and the bottom of the hopper bin is provided with a discharge switch. The storage and the addition of core materials are facilitated by the arranged storage bin.
The foregoing is illustrative of the preferred embodiments of the present invention, and it is to be understood that the invention is not limited to the precise forms disclosed herein, and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the invention as defined by the appended claims. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.
Claims (7)
1. The utility model provides a pearlite door core is forming device in batches which characterized in that: the core plate forming machine comprises a core plate forming die, a feeding machine for feeding core materials, a core material stirrer for stirring the core materials, an automatic filling mechanism for filling the core plate forming die, a lifting mechanism for adjusting a compression ratio and a press machine for compacting the core plate forming die for filling the core materials, wherein the feeding machine, the automatic filling mechanism, the lifting mechanism and the press machine are sequentially arranged;
the discharge end of the feeder is communicated with the feed end of the core material stirrer, and the discharge end of the core material stirrer is communicated with the feed end of the automatic filling mechanism;
the lifting mechanism comprises a lifting driving mechanism, a lifting platform and a pushing mechanism for pushing out a core plate forming die filled with core materials, the lifting platform is connected with the lifting driving mechanism, and the core plate forming die is arranged on the lifting platform.
2. The perlite door core board batch forming device of claim 1, which is characterized in that: the core plate forming die comprises a forming frame and a backing plate.
3. The perlite door core board batch forming device of claim 1, which is characterized in that: automatic mechanism of packing includes fixed platform and sets up activity feed bin and the fixed feed bin on fixed platform, fixed feed bin sets up in activity feed bin top, fixed feed bin is funnel-shaped structure, the activity feed bin is the cuboid structure, activity feed bin and fixed feed bin intercommunication, be equipped with reciprocal linear motion's core material pushing mechanism in the activity feed bin.
4. The perlite door core board batch forming device of claim 1, which is characterized in that: the feeder is communicated with the core material stirrer through a conveying belt, and the core material stirrer is communicated with the automatic filling mechanism through the conveying belt.
5. The perlite door core board batch forming device of claim 1, which is characterized in that: the top end of the feeder is provided with an opening, the upper end of the feeder is provided with a hopper bin, and the bottom of the hopper bin is provided with a discharging switch.
6. The perlite door core board batch forming device of claim 1, which is characterized in that: and a finishing station is arranged between the press and the lifting mechanism.
7. The perlite door core board batch forming device of claim 6, which is characterized in that: the core plate forming die is characterized by further comprising a conveying mechanism for conveying core plate forming dies filled with core materials, wherein the conveying mechanism is arranged on the trimming station and the working platform of the press.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220600189.8U CN217597351U (en) | 2022-03-18 | 2022-03-18 | Perlite door core plate batch forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220600189.8U CN217597351U (en) | 2022-03-18 | 2022-03-18 | Perlite door core plate batch forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217597351U true CN217597351U (en) | 2022-10-18 |
Family
ID=83563066
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220600189.8U Active CN217597351U (en) | 2022-03-18 | 2022-03-18 | Perlite door core plate batch forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217597351U (en) |
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2022
- 2022-03-18 CN CN202220600189.8U patent/CN217597351U/en active Active
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