CN211631625U - Full-automatic press forming device of small round cake green brick tea - Google Patents
Full-automatic press forming device of small round cake green brick tea Download PDFInfo
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- CN211631625U CN211631625U CN202020119291.7U CN202020119291U CN211631625U CN 211631625 U CN211631625 U CN 211631625U CN 202020119291 U CN202020119291 U CN 202020119291U CN 211631625 U CN211631625 U CN 211631625U
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Abstract
A full-automatic press forming device for small round cake green brick tea comprises a conveying mechanism, a quantitative pushing mechanism and an upper and lower extrusion forming mechanism; the conveying mechanism comprises a feeding hopper, the lower end of the feeding hopper is connected with the belt conveying mechanism, and the output end of the belt conveying mechanism is positioned at the upper end of a feeding hopper of the spiral conveyor; the quantitative pushing mechanism comprises a material box with an upper opening and a lower opening, the material box is positioned on the working platform, and one end of the material box is connected with the first air cylinder; the two ends of the material box are provided with rollers which slide back and forth along the positioning plate and are limited by the positioning plate; the upper extrusion forming mechanism and the lower extrusion forming mechanism comprise pressure heads arranged above the working platform, the top ends of the pressure heads are connected with the second air cylinder, the lower ends of the pressure heads are right opposite to pressure holes in the working platform, the lower ends of the pressure holes are right opposite to the ejecting heads, and the ejecting heads are connected with the third air cylinder. The utility model provides a pair of full-automatic press forming device of small circle cake green brick tea can improve production efficiency.
Description
Technical Field
The utility model relates to a green brick tea processing equipment, especially a full-automatic press forming device of small circle cake green brick tea.
Background
Patent "a cake tea press production line" of application number "201410608675.4 adopts two moulds to remove, and a movable platen does support and shovel material, realizes mechanized pressure tea, improves production efficiency. However, this device has the following drawbacks: 1) manual feeding is still needed, so that the labor cost is increased; 2) the inner holes on the die are required to be accurately positioned with the pressure heads one by one after moving, and are influenced by installation errors and other aspects, which are difficult to realize in the actual process, and the pressure heads are easy to extrude and deform the inner holes of the die in the later period; 3) and the unqualified products cannot be screened out in time, so that the workload in the later period is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a full-automatic press forming device of little round cake green brick tea is provided, can automatic processing production, save the cost of labor, promoted product quality, structurally more reasonable, reduce equipment failure rate, make things convenient for quality monitoring simultaneously.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is:
a full-automatic press forming device for small round cake green brick tea comprises a conveying mechanism, a quantitative pushing mechanism and an upper and lower extrusion forming mechanism;
the conveying mechanism comprises a feeding hopper, the lower end of the feeding hopper is connected with the belt conveying mechanism, and the output end of the belt conveying mechanism is positioned at the upper end of a feeding hopper of the spiral conveyor;
the quantitative pushing mechanism comprises a material box with an upper opening and a lower opening, the material box is positioned on the working platform, and one end of the material box is connected with the first air cylinder; the two ends of the material box are provided with rollers which slide back and forth along the positioning plate and are limited by the positioning plate;
the upper extrusion forming mechanism and the lower extrusion forming mechanism comprise pressure heads arranged above the working platform, the top ends of the pressure heads are connected with the second air cylinder, the lower ends of the pressure heads are right opposite to pressure holes in the working platform, the lower ends of the pressure holes are right opposite to the ejecting heads, and the ejecting heads are connected with the third air cylinder.
Photoelectric switches are correspondingly arranged at the feed hopper and the material box.
And a material baffle plate is fixed on one side of the output end of the screw conveyor.
The automatic waste collecting device is characterized in that an output supporting plate is arranged on one side of the working platform, a filtering hole is formed in the output supporting plate, a waste collecting box is arranged below the filtering hole, and a finished product collecting box is arranged below the end head of the output supporting plate.
The locating plate freely passes through a guide rod on the working platform and is limited up and down through a spring.
The lower end of the pressure hole is correspondingly provided with a sleeve, and the top is positioned in the sleeve.
The top head is coated with polytetrafluoroethylene.
The utility model relates to a full-automatic press forming device of little round cake green brick tea has following technological effect:
1) quantitative feeding can be controlled by arranging the feeding hopper, the belt conveying mechanism, the spiral conveyer and the corresponding photoelectric switch; the fermented tea can automatically fall into the pressing hole by pushing the material box forwards and backwards, so that the fermented tea is pushed; the round cake green brick tea can be manufactured by an upper pressing head and a lower pressing head; the green brick tea is automatically sent out and screened by re-feeding the material box; the process does not need manual feeding, and the automation level is further improved.
2) The device is characterized in that the pressure head, the ejection head and the pressure hole are kept consistent in the vertical direction, the positioning is guaranteed to be always good, the positioning at each time is avoided, the precision requirement on the equipment is greatly reduced, and the service life of the equipment is prolonged.
3) The device can automatically complete feeding and release green brick tea through forward pushing of the material box, and can also complete automatic screening, so that the structure of the equipment is greatly simplified and the cost is reduced under the condition of realizing the same function.
Drawings
The invention will be further explained with reference to the following figures and examples:
fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of a partial structure of the present invention.
Fig. 3 is a schematic view of a partial structure of the present invention.
Fig. 4 is a schematic structural diagram of the middle extrusion molding mechanism of the present invention.
Fig. 5 is a schematic view of a partial structure of the present invention.
In the figure: conveying mechanism 1, quantitative pushing mechanism 2, upper and lower extrusion forming mechanism 3, hopper 4, belt conveying mechanism 5, screw conveyer 6, feeder hopper 7, magazine 8, work platform 9, first cylinder 10, gyro wheel 11, locating plate 12, pressure head 13, second cylinder 14, pressure hole 15, top 16, third cylinder 17, photoelectric switch 18, striker plate 19, output layer board 20, filter hole 21, garbage collection box 22, finished product collection box 23, guide arm 24, spring 25.
Detailed Description
As shown in figure 1, the full-automatic pressing and forming device for the small round cake green brick tea comprises a conveying mechanism 1, a quantitative pushing mechanism 2 and an upper and lower extrusion forming mechanism 3.
The conveying mechanism 1 comprises a feeding hopper 4, an inserting plate is arranged at the lower end of the feeding hopper 4, and when the feeding is needed, the inserting plate can be taken down to enable the fermented tea in the feeding hopper 4 to fall down. And the lower end of the feeding hopper 4 is connected with the belt conveying mechanism 5, and the fermented tea is lifted upwards by the belt conveying mechanism 5 which is arranged obliquely and falls into the feeding hopper 7 at the input end of the spiral conveyor 6. The spiral conveyor 6 drives the tea leaves to rotate and move out quantitatively.
A working platform 9 is arranged on one side of the screw conveyor 6, a material baffle plate 19 is fixed on the working platform 9, a material box 8 with an upper opening and a lower opening is arranged on the working platform 9 at the lower end of the material baffle plate 19, rollers 11 are arranged on two sides of the material box 8, and the rollers 11 slide back and forth along the positioning plate 12. The rear end of the material box 8 is hinged with a first cylinder 10, and the first cylinder 10 drives the material box 8 to move back and forth.
The positioning plate 12 freely passes through a guide rod 24 on the working platform 9 and is limited up and down by a spring 25. The roller 11 is located at the lower end of the positioning plate 12. The structure ensures that the material box 8 is attached to the surface of the working platform 9, and is convenient to install and timely adjusted.
A pressure hole 15 is arranged in the center of the working platform 9, guide posts are arranged around the working platform 9, the lower ends of the guide posts are fixed on the lower base, and the lower base is fixed on the ground. The upper end of the guide post is connected with the upper machine body.
And a third cylinder 17 is installed in the lower machine base, the lower end of the top head 16 is connected with the third cylinder 17, and the upper end of the top head 16 freely passes through a sleeve 26 on the working platform 9 and can extend into and extend out of the lower machine base along the pressure hole 15. The jacks 16 are here 16 and are fixedly mounted in four groups on a lower stand which passes freely through and is guided by lower guide posts.
And a second cylinder 14 is installed in the upper machine body, and the output end of the lower end of the second cylinder 14 is connected with a pressure head 13. The number of the pressing heads 13 is 16, and the pressing heads are divided into four groups and fixedly arranged on the upper machine body. The upper body freely passes through the upper guide post and is guided by the upper guide post.
The pressure heads 13, the top heads 16 and the pressure holes 15 are opposite and correspond to one another.
Here, the photoelectric switch 18 is arranged above and below the working platform 9, and the photoelectric switch 18 is used for controlling the downward movement distance of the pressure head 13.
In addition, photoelectric switches 18 are correspondingly installed at the feed hopper 7 and the material box 8, the photoelectric switches 18 are used for monitoring the blanking amount, and when the material level of the feed hopper 7 and the material box 8 reaches a certain height, the corresponding belt conveying mechanism 5 and the corresponding screw conveyor 6 stop moving, so that quantitative conveying is completed.
The output end of the belt conveying mechanism 5 is positioned at the upper end of a feed hopper 7 of the spiral conveyor 6;
the quantitative pushing mechanism 2 comprises a material box 8 with an upper opening and a lower opening, the material box 8 is positioned on the working platform 9, and one end of the material box 8 is connected with the first air cylinder 10; the two ends of the material box 8 are provided with rollers 11, and the rollers 11 slide back and forth along the positioning plate 12 and are limited by the positioning plate 12;
the upper and lower extrusion forming mechanism 3 comprises a pressure head 13 arranged above the working platform 9, the top end of the pressure head 13 is connected with a second air cylinder 14, the lower end of the pressure head 13 is just opposite to a pressure hole 15 on the working platform 9, the lower end of the pressure hole 15 is just opposite to a top head 16, and the top head 16 is connected with a third air cylinder 17.
An output supporting plate 20 is arranged on one side of the working platform 9, a filtering hole 21 is formed in the output supporting plate 20, a waste collecting box 22 is arranged below the filtering hole 21, and a finished product collecting box 23 is arranged below the end head of the output supporting plate 20. When pushing out the small round cake green brick tea, because there is a small amount of unformed green brick tea, can carry out certain filtration through filtering hole 21, fall into garbage collection box 22 to in collecting finished product box 23 with qualified green brick tea.
The plug 16 is coated with polytetrafluoroethylene. Therefore, the adhesion of the formed round cake green brick tea can be avoided, and the rapid demoulding is ensured.
The working principle and the process are as follows:
1) put into fermented tealeaves to send hopper 4 to start belt conveyor 5, the tealeaves constantly sends into feeder hopper 7 through belt conveyor 5 in, and after the material in feeder hopper 7 reached a quantitative, controller control belt conveyor 5 stopped moving, and open screw conveyor 6, screw conveyor 6 sent tealeaves into magazine 8, and after the volume in the magazine 8 reached a quantitative, screw conveyor 6 stopped moving.
2) First cylinder 10 impels magazine 8 forward, and after reaching pressure hole 15 department, first cylinder 10 carries out short distance's round trip movement for magazine 8 propelling movement back and forth, and finally fall into all tealeaves propelling movements and press hole 15 to be filled up. And then the first cylinder 10 drives the material box 8 to return to the original position to wait for the second blanking.
3) And at the moment, the pressing head 13 extends into the pressing hole 15 under the action of the second air cylinder 14, the fermented tea is pressed to the top head 16, the tea is finally extruded and molded, the pressing head 13 returns after the molding, the top head 16 extends out, and the small round cake green brick tea is pushed out.
4) Accomplish the secondary unloading in the magazine 8 this moment, release once more through first cylinder 10, the magazine 8 returns back in pushing away corresponding finished product collection box 23, the garbage collection box 22 with small round cake brick tea and inferior quality article propelling movement, continues to press hole 15 reciprocating motion, falls into the tealeaves propelling movement in pressing hole 15, accomplishes the secondary extrusion and releases small round cake green brick tea once more through pressure head 13, top 16 combined action.
5) And repeating the step 4) until the final processing of the brick tea is finished.
Claims (7)
1. The utility model provides a full-automatic press forming device of small circle cake green brick tea which characterized in that: comprises a conveying mechanism (1), a quantitative pushing mechanism (2) and an up-down extrusion forming mechanism (3);
the conveying mechanism (1) comprises a feed hopper (4), the lower end of the feed hopper (4) is connected with a belt conveying mechanism (5), and the output end of the belt conveying mechanism (5) is positioned at the upper end of a feed hopper (7) of the spiral conveyor (6);
the quantitative pushing mechanism (2) comprises a material box (8) with an upper opening and a lower opening, the material box (8) is positioned on the working platform (9), and one end of the material box is connected with the first air cylinder (10); the two ends of the material box (8) are provided with rollers (11), and the rollers (11) slide back and forth along the positioning plate (12) and are limited by the positioning plate (12);
the upper and lower extrusion forming mechanism (3) comprises a pressure head (13) arranged above the working platform (9), the top end of the pressure head (13) is connected with a second air cylinder (14), the lower end of the pressure head (13) is right opposite to a pressure hole (15) on the working platform (9), the lower end of the pressure hole (15) is right opposite to a top head (16), and the top head (16) is connected with a third air cylinder (17).
2. The full-automatic pressing and forming device for the small round cake green brick tea as claimed in claim 1, which is characterized in that: photoelectric switches (18) are correspondingly arranged at the feed hopper (7) and the material box (8).
3. The full-automatic pressing and forming device for the small round cake green brick tea as claimed in claim 1, which is characterized in that: and a material baffle plate (19) is fixed on one side of the output end of the screw conveyor (6).
4. The full-automatic pressing and forming device for the small round cake green brick tea as claimed in claim 1, which is characterized in that: work platform (9) one side is equipped with output layer board (20), and it has filtration hole (21) to open on output layer board (20), filters hole (21) below and sets up garbage collection box (22), and output layer board (20) end below sets up finished product collection box (23).
5. The full-automatic pressing and forming device for the small round cake green brick tea as claimed in claim 1, which is characterized in that: the positioning plate (12) freely passes through a guide rod (24) on the working platform (9) and is limited up and down through a spring (25).
6. The full-automatic pressing and forming device for the small round cake green brick tea as claimed in claim 1, which is characterized in that: the lower end of the pressure hole (15) is correspondingly provided with a sleeve (26), and the plug (16) is positioned in the sleeve (26).
7. The full-automatic pressing and forming device for the small round cake green brick tea as claimed in claim 1, which is characterized in that: the plug (16) is coated with polytetrafluoroethylene.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020119291.7U CN211631625U (en) | 2020-01-19 | 2020-01-19 | Full-automatic press forming device of small round cake green brick tea |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020119291.7U CN211631625U (en) | 2020-01-19 | 2020-01-19 | Full-automatic press forming device of small round cake green brick tea |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211631625U true CN211631625U (en) | 2020-10-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020119291.7U Active CN211631625U (en) | 2020-01-19 | 2020-01-19 | Full-automatic press forming device of small round cake green brick tea |
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| Country | Link |
|---|---|
| CN (1) | CN211631625U (en) |
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2020
- 2020-01-19 CN CN202020119291.7U patent/CN211631625U/en active Active
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