CN217533527U

CN217533527U - Inductance spouts a yard and detects integrative device of packing

Info

Publication number: CN217533527U
Application number: CN202221759502.9U
Authority: CN
Inventors: 孙文; 洪彩花; 李章兵
Original assignee: Huizhou Nanci Technology Co ltd
Current assignee: Huizhou Nanci Technology Co ltd
Priority date: 2022-07-08
Filing date: 2022-07-08
Publication date: 2022-10-04
Anticipated expiration: 2032-07-08

Abstract

The utility model relates to an inductance code spraying detection and packaging integrated device, which comprises a frame, a display screen, a feeding mechanism, a performance detection mechanism, a packaging mechanism, a code spraying mechanism, a visual detection mechanism and a material receiving mechanism; the packaging mechanism comprises a packaging frame, a packaging conveying track arranged on the packaging frame, a heat sealer arranged above the packaging conveying track, a first glue film guiding group arranged at the input end of the packaging conveying track, a second glue film guiding group arranged at the output end of the packaging conveying track, a second glue film disc arranged above the second glue film guiding group, and a first glue film disc arranged below the packaging frame. The utility model discloses linking nature is good between each mechanism, and is simple and convenient, and inside PLC control that adopts is accomplished, reduces because of the impaired risk in manual operation messenger inductance surface after the numerical control, has improved the efficiency of packing when reducing manpower intensity of labour, has also guaranteed the quality of inductance packing.

Description

Inductance spouts a yard and detects integrative device of packing

Technical Field

The utility model relates to an electronic components makes technical field, concretely relates to inductance spouts a yard detection and packaging integrated device.

Background

An Inductor (Inductor) is an element that can convert electrical energy into magnetic energy for storage, and has a structure similar to a transformer but with only one winding. It blocks the change of current, if the inductor is in a state of no current passing, it will try to block the current from flowing through it when the circuit is closed; if the inductor is in a state of passing current, the inductor tries to maintain the current unchanged when the circuit is disconnected, and the inductor is also called a choke, a reactor or a dynamic reactor. After the inductor is produced, the inductor needs to be subjected to performance testing, characters or patterns are printed on the surface of the inductor according to requirements after the testing is finished, and the inductor is placed into packaging materials such as a packaging tape for packaging after the appearance is checked. In traditional operation, the processes of printing, appearance inspection and packaging are generally carried out on different operation areas and devices separately, a large amount of transfer time needs to be consumed, labor and time are wasted due to high dependence on manpower, the efficiency is low, and the surface of an inductor can be damaged in the material transfer process.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides an inductance spouts a yard and detects integrative device of packing.

The utility model discloses a following scheme realizes: an inductance code spraying detection and packaging integrated device comprises a rack, a display screen arranged on the rack, a feeding mechanism arranged on the rack, a performance detection mechanism arranged at the output end of the feeding mechanism, a packaging mechanism arranged adjacent to the performance detection mechanism, a code spraying mechanism arranged above the packaging mechanism, a visual detection mechanism arranged adjacent to the code spraying mechanism, and a material receiving mechanism arranged at the output end of the packaging mechanism; the packaging mechanism comprises a packaging frame, a packaging conveying track arranged on the packaging frame, a heat sealer arranged above the packaging conveying track, a first glue film guide group arranged at the input end of the packaging conveying track, a second glue film guide group arranged at the output end of the packaging conveying track, a second glue film disc arranged above the second glue film guide group, and a first glue film disc arranged below the packaging frame.

Furthermore, the second adhesive film guiding group comprises a material collector, a transmission motor for driving the material collector to rotate, and a second material guiding roller arranged adjacent to the material collector, wherein the material collector is provided with a plurality of second protruding parts which are distributed in a circumferential array.

Furthermore, the first adhesive film guide group comprises a material receiver and a first material guide roller, wherein the material receiver is connected with the material receiver through a conveyor belt, the first material guide roller is arranged on one side of the material receiver, and the material receiver is provided with a plurality of first protruding parts which are distributed in a circumferential array.

Further, at least one first tension roller is arranged on the packaging frame and is in contact with the conveyor belt.

Furthermore, feed mechanism includes the vibration dish, set up in the linear vibrator of vibration dish output.

Furthermore, the code spraying mechanism comprises a printing and code spraying machine arranged above the packaging mechanism and a heating gun arranged on one side of the printing and code spraying machine.

Furthermore, one side of the heating gun is provided with an inductor for detecting whether the packaging conveying track has an inductor.

Furthermore, visual inspection mechanism includes the mount pad, with mount pad fixed connection's camera, the camera below is provided with the image illumination piece.

Further, the bottom surface of frame still is provided with the air cock that is used for the cleanness first glued membrane dish.

Furthermore, the receiving mechanism comprises a mounting plate mounted on the rack, a second tension roller arranged on the mounting plate, a receiving plate arranged on the mounting plate, and a receiving motor used for driving the receiving plate to rotate.

Contrast prior art, the utility model discloses following beneficial effect has:

the utility model discloses by feed mechanism, performance detection mechanism, packaging mechanism, ink jet numbering machine constructs, visual detection mechanism, receiving agencies constitutes, linking nature is good between each mechanism, and is simple and convenient, can once add the seal to the inductance in succession and spout the sign indicating number, visual inspection, packing, the transfer time in the middle of having saved, the possibility of inductance at transfer in-process inductance surface damage has been reduced, and whole process has realized the automation, not only reduce artificial intensity of labour, the efficiency of inductance finished product packing has still been improved, the quality of inductance packing has also been guaranteed simultaneously.

Drawings

Fig. 1 is the utility model provides a pair of inductance spouts a yard and detects the structural schematic diagram of integrative device of packing.

Fig. 2 is the utility model provides a pair of another angle structure sketch map of integrative device of inductance spouts a yard detection package.

Fig. 3 is the utility model provides a pair of inductance spouts a yard detects enlarged structure sketch map 2A department of integrative device of packing.

Fig. 4 is the utility model provides a pair of inductance spouts a yard detects enlarged structure sketch map 2B department of integrative device of packing.

The figure includes: the device comprises a rack 1, a feeding mechanism 2, a vibrating disc 21, a linear vibrator 22, a performance detection mechanism 3, a packaging mechanism 4, a packaging frame 41, a packaging conveying track 42, a heat sealer 43, a first adhesive film guide set 44, a discharger 441, a first bulge 4411, a transmission belt 442, a first guide roller 443, a second adhesive film guide set 45, a receiver 451, a second bulge 4511, a second guide roller 452, a transmission motor 453, a second adhesive film disc 46, a first adhesive film disc 47, a first tension roller 48, a code spraying mechanism 5, a printing and code spraying machine 51, a heating gun 52, a visual detection mechanism 6, a mounting seat 61, a camera receiving 62, an image illuminating piece 63, a code spraying mechanism 7, a mounting plate 71, a second tension roller 72, a disc 73, an inductor 8, an air nozzle 9 and a display screen 10.

Detailed Description

To facilitate understanding of the present invention for those skilled in the art, the present invention will be described in further detail with reference to the following detailed description and accompanying drawings.

Referring to fig. 1 to 4, the utility model provides an inductance code spraying detection and packaging integrated device, which comprises a frame 1, a feeding mechanism 2, a performance detection mechanism 3, a packaging mechanism 4, a code spraying mechanism 5, a visual detection mechanism 6 and a material receiving mechanism 7; feed mechanism 2 locates 1 top left side in frame and is used for the inductance that the conveyer belt detected, performance detection mechanism 3 locates the performance that 2 outputs of feed mechanism are used for detecting the inductance and is equipped with the function for satisfying the subsequent handling, encapsulation mechanism 4 sets up with performance detection mechanism 3 is adjacent, the inductance that performance detection mechanism 3 will detect is arranged in on encapsulation mechanism 4, encapsulation mechanism 4 packs it, the top that code spraying mechanism 5 located encapsulation mechanism 4 is used for carrying out the spraying to the inductance of placing on encapsulation mechanism 4, vision detection mechanism 6 is located encapsulation mechanism 4's top and is located code spraying mechanism 5's right side and is used for detecting the outward appearance of inductance, receiving agencies 7 locates the output of code spraying mechanism 5 and is used for collecting the inductance that packs.

The packaging mechanism 4 comprises a packaging frame 41 installed on the machine frame 1, a packaging conveying rail 42 is arranged on the packaging frame 41, a first adhesive film guiding group 44 is arranged at the input end of the packaging conveying rail 42, a second adhesive film guiding group 45 is arranged at the output end of the packaging conveying rail 42, a heat sealer 43 for packaging the inductor in the adhesive film is arranged above the output end of the packaging conveying rail 42, a second adhesive film disc 46 is arranged above the second adhesive film guiding group 45, and a first adhesive film disc 47 arranged below the packaging frame 41 is arranged. The second adhesive film guiding set 45 includes a transmission motor 453 fixedly mounted on the packaging frame 41, the output end of the transmission motor 453 is provided with a collector 451, the packaging frame 41 is provided with a rotatable second guiding roller 452 located at the right side of the collector 451, and the collector 451 is provided with a plurality of second protrusions 4511 for assisting in conveying adhesive films, which are distributed in a circumferential array; the first film guiding assembly 44 includes a discharging device 441 in transmission connection with the collecting device 451, a first guiding roller 443 rotatably mounted on the packaging frame 41 and located at the left side of the discharging device 441, and a plurality of first protrusions 4411 arranged in a circumferential array on the discharging device 441 for assisting in conveying the film, in this embodiment, the collecting device 451 and the discharging device 441 are connected by a conveyor belt 442. To further improve the stability of the movement of the belt 442, two first tension rollers 48 are mounted on the housing 41 to contact the surface of the belt 442.

In this embodiment, the feeding mechanism 2 includes a vibrating disk 21 and a linear vibrator 22, the vibrating disk 21 is installed on the left side of the top of the frame 1, and the input end of the linear vibrator 22 is connected with the output end of the vibrating disk 21 for outputting inductance. Specifically, the inductor to be packaged is placed in the vibrating tray 21, the vibrating tray 21 outputs the inductor to the linear vibrator 22 after screening, the inductor is arranged and output in a linear mode through the linear vibrator 22, and when the inductor is conveyed to the tail end of the linear vibrator 22, the inductor enters the next process through the performance detection mechanism 3.

Performance detection mechanism 3 is equipped with a plurality of vacuum chuck that are the circumference array including rotating the support, with the carousel that rotates the support and be connected on the carousel, corresponds a plurality of vacuum chuck and stops that the department below is equipped with a plurality of stations of different functions. For example, a polarity detection station for judging the polarity of the inductor and ensuring the same polarity direction of the inductor, an RDC detection station for detecting whether the resistance value of the inductor under direct current is normal, an interlayer detection station for detecting whether the coil in the inductor is broken, short-circuited or open-circuited, and other stations for detecting the inductive performance such as an interlayer detection station for judging the quality of the coil in the inductor, an inductance value detection station for detecting the inductance value of the inductor, and the like are arranged.

The code spraying mechanism 5 comprises a printing and code spraying machine 51 which is installed above the packaging and conveying track 42 in a suspension mode, in order to conveniently and clearly print characters on the inductor, a heating gun 52 is installed on the left side of the printing and code spraying machine 51, and the heating gun 52 heats the inductor which is about to enter the lower portion of the printing and code spraying machine 51. Further guarantee the packing quality, avoid not interval placing the inductance on the encapsulation track, install inductor 8 in the left side of heating gun 52, when not interval placing the inductance, inductor 8 can send out the police dispatch newspaper and remind.

The visual inspection mechanism 6 for inspecting the appearance of the inductor comprises a mounting base 61 and a camera 62 fixedly connected with the mounting base 61, wherein an image illuminating piece 63 is arranged below the camera 62. The image that the camera was shot is shown through display screen 10, is convenient for inspect the inductance outward appearance, avoids causing visual fatigue because of the small-size inductance of long-term inspection, and influences the packing quality.

The bottom surface of frame 1 is installed and is carried out the cleaning piece that cleans to first glued membrane dish 47, in this embodiment, will be attached to the dust on first glued membrane dish 47 surface through installation air cock 9 and blow off to promote the packing quality.

The receiving mechanism comprises a mounting plate 71, a second tension roller 72, a receiving motor and a receiving tray 73, wherein the mounting plate 71 is vertically mounted on the rack 1, the second tension roller 72 and the receiving tray 73 are sequentially mounted on the same side of the mounting plate 71 from left to right, the receiving motor is mounted on the other side and used for driving the receiving tray 73 to rotate, the second tension roller 72 increases the friction force between a glue film with product inductance and the receiving tray, and the glue film and the receiving tray are prevented from slipping to affect receiving.

Compared with the prior art, the technical scheme is composed of a feeding mechanism 2, a performance detection mechanism 3, a packaging mechanism 4, a code spraying mechanism 5, a visual detection mechanism 6 and a material receiving mechanism 7, the mechanisms are good in linkage, simple and convenient to use, the inside of the mechanisms is controlled and completed by adopting a PLC (programmable logic controller), the requirement of numerical control is met, the maximization of single-machine capacity is guaranteed, manpower and material resources are greatly reduced to the maximum extent, and the humanized requirement is met.

The working principle is as follows: the inductor that at first will detect the packing is placed in feed mechanism 2, feed mechanism 2 exports the inductor through screening and range, then performance detection mechanism 3 can carry out the detection of some rows to the inductor, arrange the inductor in packaging mechanism 4 afterwards, carry the inductor through encapsulation delivery track 42 and spout the sign indicating number below spouting code mechanism 5, the inductor that spouts the sign indicating number completion is carried visual detection mechanism 6 below, visual detection mechanism 6 can inspect the outward appearance of inductor, judge that the outward appearance of inductor is defective, heat sealer 43 encapsulates qualified inductor, collect by receiving agencies 7 at last.

In the description of the present invention, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.

Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "connected" and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection, or as an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

While the invention has been described in conjunction with the specific embodiments set forth above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations that fall within the scope of the included claims.

Claims

1. An inductance code spraying, detecting and packaging integrated device is characterized by comprising a rack, a display screen arranged on the rack, a feeding mechanism arranged on the rack, a performance detecting mechanism arranged at the output end of the feeding mechanism, a packaging mechanism arranged adjacent to the performance detecting mechanism, a code spraying mechanism arranged above the packaging mechanism, a visual detecting mechanism arranged adjacent to the code spraying mechanism and a material receiving mechanism arranged at the output end of the packaging mechanism; the packaging mechanism comprises a packaging frame, a packaging conveying track arranged on the packaging frame, a heat sealer arranged above the packaging conveying track, a first glue film guiding group arranged at the input end of the packaging conveying track, a second glue film guiding group arranged at the output end of the packaging conveying track, a second glue film disc arranged above the second glue film guiding group, and a first glue film disc arranged below the packaging frame.

2. The integrated device for detecting and packaging an inductance code spraying according to claim 1, wherein the second adhesive film guiding set comprises a material collector, a transmission motor for driving the material collector to rotate, and a second material guiding roller arranged adjacent to the material collector, wherein the material collector is provided with a plurality of second protruding parts, and the plurality of second protruding parts are distributed in a circumferential array.

3. The integrated device for detecting and packaging an inductance code spraying according to claim 2, wherein the first adhesive film guiding set comprises a material feeder connected with the material feeder through a conveying belt, and a first material guiding roller arranged on one side of the material feeder, wherein the material feeder is provided with a plurality of first protruding parts, and the first protruding parts are distributed in a circumferential array.

4. The integrated device for detecting and packaging by inductance code spraying according to claim 3, wherein at least one first tension roller is arranged on the packaging frame, and the first tension roller is in contact with the conveyor belt.

5. The integrated device for detecting and packaging code spraying through inductance of claim 1, wherein the feeding mechanism comprises a vibrating disk and a linear vibrator arranged at the output end of the vibrating disk.

6. The integrated device for detecting and packaging inductance code spraying according to claim 1, wherein the code spraying mechanism comprises a printing and code spraying machine arranged above the packaging mechanism, and a heating gun arranged on one side of the printing and code spraying machine.

7. The integrated device for detecting and packaging of code spraying through inductance of claim 6, wherein an inductor for detecting the supplied materials is arranged on one side of the heating gun.

8. The integrated device for detecting and packaging inductance code spraying according to claim 1, wherein the visual detection mechanism comprises a mounting seat and a camera fixedly connected with the mounting seat, and an image lighting piece is arranged below the camera.

9. The integrated device for inductance code spraying, detecting and packaging as claimed in claim 1, wherein an air nozzle for cleaning the first adhesive film plate is further arranged on the bottom surface of the rack.

10. The integrated apparatus for detecting and packaging code spraying by inductance code spraying of claim 1, wherein the material receiving mechanism comprises a mounting plate mounted on the machine frame, a second tension roller arranged on the mounting plate, a material receiving tray arranged on the mounting plate, and a material receiving motor for driving the material receiving tray to rotate.