CN217517167U

CN217517167U - Dyeing device for wear-resistant anti-stripping environment-friendly decorative fabric

Info

Publication number: CN217517167U
Application number: CN202220901647.1U
Authority: CN
Inventors: 沈春波; 王红云; 张乃明; 裴文喜; 黄晓; 陈欢欢; 邓丽艳; 李水平; 裴文志
Original assignee: Haining Xingangyuan Textile Co ltd
Current assignee: Haining Xingangyuan Textile Co ltd
Priority date: 2022-04-19
Filing date: 2022-04-19
Publication date: 2022-09-30
Anticipated expiration: 2032-04-19

Abstract

The utility model provides a dyeing apparatus of wear-resisting anti environmental protection decorative fabric that peels off, including the dye vat, the dye vat bottom is equipped with the cross slab, it has the liquid hole to open on the cross slab right side, it is equipped with the filter chamber to cross the liquid hole below, the filter chamber left side is equipped with the nonrust steel wire filter screen, the filter chamber below is equipped with confined control chamber, the control chamber bottom is fixed with the base, be fixed with the bracing piece on the base, the bracing piece overcoat has the regulation pole, it wears to establish in the control chamber upper end to adjust the pole slip, it has the salient ring gear with gear engagement to adjust the indoor section outer wall, the control chamber left side is equipped with the stock solution room, the stock solution room middle part is equipped with perpendicular baffle, it is clean liquid chamber to erect the baffle left side, it is the chamber of heating to erect the baffle right side, clean liquid chamber left side is connected with the circulating pipe, the dye vat is connected to the circulating pipe, be equipped with the elevator pump on the circulating pipe. The utility model discloses can effectively improve silk thread intensity, guarantee silk thread quality, improve production efficiency. The utility model discloses effectively improve surface fabric dyeing quality, reduction in production cost and energy-concerving and environment-protective.

Description

Dyeing device for wear-resistant anti-stripping environment-friendly decorative fabric

Technical Field

The utility model belongs to the technical field of spinning machine, a dyeing apparatus of wear-resisting anti environmental protection decorative fabric that peels off is related to.

Background

The environment-friendly fabric is generally composed of various fabrics such as RPET fabric, organic cotton, colored cotton, bamboo fiber, soybean protein fiber, hemp fiber, modal, organic wool, crude wood tencel and the like.

The bottom of the dye liquor can produce fiber shedding, dust impurities, silt particles and the like when the environment-friendly fabric is dyed, the dye is frequently replaced and the water for dissolving the dye is frequently replaced in order to ensure the dyeing quality, so that the pollution is caused, a large amount of water resources are wasted, the production cost is greatly increased, and meanwhile, the dyeing quality of the fabric is difficult to ensure. Therefore, there is a need for improved lifting.

SUMMERY OF THE UTILITY MODEL

The utility model aims at having the above-mentioned problem to current technique, provided a dyeing apparatus of wear-resisting anti environmental protection decorative fabric that peels off, solved above-mentioned problem.

The purpose of the utility model can be realized by the following technical proposal: a dyeing device for wear-resistant anti-stripping environment-friendly decorative fabric comprises a dyeing tank and is characterized in that an unwinding roller is arranged on the left side in the dyeing tank, a winding roller is arranged on the right side in the dyeing tank, a plurality of dip-dyeing rollers are arranged at the bottom in the dyeing tank, a plurality of guide rollers are arranged above the dip-dyeing rollers in a staggered manner, a transverse partition plate is arranged at the bottom of the dyeing tank, a liquid passing hole is formed in the right side of the transverse partition plate, an annular concave table is arranged on the transverse partition plate outside the liquid passing hole, a filter cavity is arranged below the liquid passing hole, a stainless steel wire filter screen is arranged on the left side of the filter cavity, a closed adjusting chamber is arranged below the filter cavity, a base is fixed at the bottom of the adjusting chamber, a support rod is fixed on the base, an adjusting rod is sleeved outside the support rod and slidably penetrates through the upper end of the adjusting chamber, a round table in clamping fit with the concave table is arranged at the upper end of the adjusting rod, a driving motor is arranged in the adjusting chamber, a gear is connected to the shaft of the driving motor, a convex gear ring meshed with the outer wall of the adjusting rod at the inner section of the adjusting chamber, the regulating chamber left side is equipped with the stock solution room that passes through nonrust steel wire filter screen intercommunication with the filter chamber, and the stock solution room middle part is equipped with perpendicular baffle, erects the baffle top and opens there is the overflow mouth, erects the baffle left side and is clean liquid chamber, erects the baffle right side and be the chamber of heating, and clean liquid chamber left side is connected with the circulating pipe, and the dyeing tank is connected to the circulating pipe, is equipped with the elevator pump on the circulating pipe.

Dye liquid in the dyeing tank is filtered through the stainless steel wire filter screen in the filter chamber, returns to the dyeing tank and recycles, can effectively reduce pollution water economy resource, reduction in production cost, and the fibre in the dye drops, dust impurity, silt particle impurity is in time filtered, can effectively improve the dyeing quality of surface fabric. The gear drives the adjusting rod to move up and down to open and close the circular truncated cone to control the dye liquid to enter the filtering cavity below, and the dye liquid enters the filtering cavity through self gravitational potential energy, so that the electric energy consumption in the filtering process can be saved.

Preferably, a stirring motor is arranged on the left side of the dyeing tank, a stirring shaft of the stirring motor extends into the dyeing tank, and a plurality of stirring blades used for stirring the dye solution are arranged on the stirring shaft. Stirring vane can make the dye liquor mix more evenly for the surface fabric and dye liquor more fully contact, improve surface fabric dyeing quality, can also get into the filter chamber with the impurity of dye liquor bottom with higher speed simultaneously.

Preferably, the bottom of the heating cavity is provided with a plurality of heat exchange tubes which are communicated with each other and are used for connecting a steam source. The heat exchange tube can improve the temperature of the filtered dye liquor and improve the dyeing efficiency and quality of the dye liquor after recycling.

Preferably, a temperature monitor is arranged in the warming cavity. The temperature monitor can monitor the dye liquor temperature more accurately, and the fabric dyeing quality is guaranteed.

Preferably, the stainless steel wire filter screen has two layers, the stainless steel wire filter screen close to the liquid storage chamber side has 500 meshes and the aperture is 0.026mm, and the stainless steel wire filter screen on the other layer has 250 meshes and the aperture is 0.062 mm. Acid, basicity, directness and reactive dyes are dissolved in aqueous solution and are less than 0.05um for the molecule diameter, and disperse dyes are insoluble in water particle diameter about 1-5um, and solid pigment mill base generally all is more than 5um, guaranteeing that the dyestuff molecule can pass through the stainless steel wire filter screen, and the stainless steel wire filter screen that is close to the stock solution room side can obstruct tiny particle impurity, and fibre, large granule impurity can be filtered to the other layer.

Preferably, an inspection opening is formed in the right side of the filter cavity, and a sealing cover is arranged on the inspection opening. The inspection opening can inspect and maintain the stainless steel wire filter screen, and regularly clean up the filtered impurity, prevent to block up.

Preferably, a dye liquor supply tank is arranged at the upper end of the dyeing tank, a supply pipe is connected to the lower end of the dye liquor supply tank, a first electromagnetic valve is arranged on the supply pipe, a discharge pipe is arranged on the right side of the dyeing tank, and a second electromagnetic valve is arranged on the discharge pipe.

Compared with the prior art, the utility model has the advantages of it is following:

1. the dye liquor is recycled, and the pollution is effectively reduced.

2. Effectively saving water resources.

3. Effectively reducing the production cost.

4. And fiber shedding, dust impurities and silt particles are cleaned in time, and the dyeing quality of the fabric is ensured.

5. The temperature of the dye liquor is accurately controlled, and the dyeing quality of the fabric is improved.

6. Energy saving, environmental protection, safety and high efficiency.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

In the figure, 1, a staining bath; 11. unwinding rollers; 12. a wind-up roll; 13. dip-dyeing rollers; 14. a guide roller; 15. a diaphragm plate; 16. a liquid passing hole; 161. a concave platform; 2. a filter chamber; 21. a stainless steel wire filter screen; 22. an inspection opening; 23. a sealing cover; 3. a conditioning chamber; 31. a base; 32. a support bar; 33. adjusting a rod; 331. a toothed ring; 34. a circular truncated cone; 35. a drive motor; 36. a gear; 4. a liquid storage chamber; 41. a vertical partition plate; 42. an overflow port; 5. a clean fluid chamber; 51. a circulation pipe; 52. a lift pump; 6. a heating cavity; 61. a heat exchange tube; 62. a temperature monitor; 7. a stirring motor; 71. a stirring shaft; 72. a stirring blade; 8. a dye liquor supply box; 81. a supply pipe; 82. a first electromagnetic valve; 83. a discharge pipe; 84. a second electromagnetic valve;

Detailed Description

The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

As shown in figure 1, the dyeing device for the wear-resistant anti-stripping environment-friendly decorative fabric comprises a dyeing tank 1 and is characterized in that an unwinding roller 11 is arranged on the left side in the dyeing tank 1, a winding roller 12 is arranged on the right side in the dyeing tank 1, a plurality of dip-dyeing rollers 13 are arranged at the bottom in the dyeing tank 1, a plurality of guide rollers 14 are arranged above the dip-dyeing rollers 13 in a staggered manner, a transverse partition plate 15 is arranged at the bottom of the dyeing tank 1, a liquid passing hole 16 is formed in the right side of the transverse partition plate 15, an annular concave table 161 is arranged on the transverse partition plate 15 outside the liquid passing hole 16, a filter cavity 2 is arranged below the liquid passing hole 16, a stainless steel wire filter screen 21 is arranged on the left side of the filter cavity 2, a closed adjusting chamber 3 is arranged below the filter cavity 2, a base 31 is fixed at the bottom of the adjusting chamber 3, a support rod 32 is fixed on the base 31, an adjusting rod 33 is sleeved outside the support rod 32, the adjusting rod 33 is slidably arranged at the upper end of the adjusting chamber 3, a circular table 34 in embedded fit with the concave table 161 is arranged at the upper end of the adjusting rod 33, be equipped with driving motor 35 in the regulation room 3, driving motor 35's epaxial gear 36 that is connected with, it has the salient ring gear 331 with gear 36 meshing to adjust pole 33 to be located 3 inner segments outer walls of regulation room, 3 left sides of regulation room are equipped with the stock solution room 4 that communicates through stainless steel wire filter screen 21 with filter chamber 2, 4 middle parts of stock solution room are equipped with perpendicular baffle 41, it has overflow mouth 42 to erect baffle 41 top and open, it is clean liquid chamber 5 to erect baffle 41 left side, it is heating chamber 6 to erect baffle 41 right side, clean liquid chamber 5 left side is connected with circulating pipe 51, circulating pipe 51 connects dyeing bath 1, be equipped with elevator pump 52 on the circulating pipe 51.

The left side of the dyeing tank 1 is provided with a stirring motor 7, a stirring shaft 71 of the stirring motor 7 extends into the dyeing tank 1, and a plurality of stirring blades 72 used for stirring the dye solution are arranged on the stirring shaft 71.

The bottom of the heating cavity 6 is provided with a plurality of heat exchange tubes 61 which are communicated with each other and are used for connecting a steam source.

A temperature monitor 62 is arranged in the heating cavity 6.

The stainless steel wire filter screen 21 has two layers, the mesh number of the stainless steel wire filter screen 21 close to the side of the liquid storage chamber 4 is 500, the aperture is 0.026mm, the mesh number of the stainless steel wire filter screen 21 on the other layer is 250, and the aperture is 0.062 mm.

An inspection opening 22 is formed in the right side of the filter cavity 2, and a sealing cover 23 is arranged on the inspection opening 22.

The upper end of the dyeing tank 1 is provided with a dye solution supply box 8, the lower end of the dye solution supply box 8 is connected with a supply pipe 81, the supply pipe 81 is provided with a first electromagnetic valve 82, the right side of the dyeing tank 1 is provided with a discharge pipe 83, and the discharge pipe is provided with a second electromagnetic valve 84.

The working principle is as follows: placing the fabric on an unwinding roller 11, enabling the fabric to sequentially pass through the lower end of a dip dyeing roller 13, pass through the upper end of a guide roller 14 and finally enter a winding roller 12 to recycle and unwind for dip dyeing the fabric;

at the moment, the stirring motor 7 drives the stirring blade 72 to rotate, after a certain amount of impurities are deposited in the dye solution, the driving motor 35 is started and drives the gear 36 to rotate, the gear 36 drives the adjusting rod 33 to slide up and down on the supporting rod 32, and thus the circular truncated cone 34 is driven to be opened and closed up and down to control the dye solution to enter the filter cavity 2 and be filtered by the stainless steel wire filter screen 21;

the filtered dye liquor enters the heating cavity 6, is heated through the heat exchange tube 51, then enters the liquid purifying cavity 5 through the overflow port 42, and finally flows back to the dyeing tank 1 through the lift pump 52 for recycling.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Claims

1. A dyeing device for wear-resistant anti-stripping environment-friendly decorative fabric comprises a dyeing tank and is characterized in that an unwinding roller is arranged on the left side in the dyeing tank, a winding roller is arranged on the right side in the dyeing tank, a plurality of dip-dyeing rollers are arranged at the bottom in the dyeing tank, a plurality of guide rollers are arranged above the dip-dyeing rollers in a staggered manner, a transverse partition plate is arranged at the bottom of the dyeing tank, a liquid passing hole is formed in the right side of the transverse partition plate, an annular concave table is arranged on the transverse partition plate outside the liquid passing hole, a filter cavity is arranged below the liquid passing hole, a stainless steel wire filter screen is arranged on the left side of the filter cavity, a closed adjusting chamber is arranged below the filter cavity, a base is fixed at the bottom of the adjusting chamber, a support rod is fixed on the base, an adjusting rod is sleeved outside the support rod and slidably penetrates through the upper end of the adjusting chamber, a round table in clamping fit with the concave table is arranged at the upper end of the adjusting rod, a driving motor is arranged in the adjusting chamber, a gear is connected to the shaft of the driving motor, a convex gear ring meshed with the outer wall of the adjusting rod at the inner section of the adjusting chamber, the regulating chamber left side is equipped with the stock solution room that passes through nonrust steel wire filter screen intercommunication with the filter chamber, and the stock solution room middle part is equipped with perpendicular baffle, erects the baffle top and opens there is the overflow mouth, erects the baffle left side and is clean liquid chamber, erects the baffle right side and be the chamber of heating, and clean liquid chamber left side is connected with the circulating pipe, and the dyeing tank is connected to the circulating pipe, is equipped with the elevator pump on the circulating pipe.

2. The dyeing device for the wear-resistant anti-stripping environment-friendly decorative fabric as claimed in claim 1, wherein a stirring motor is arranged on the left side of the dyeing tank, a stirring shaft of the stirring motor extends into the dyeing tank, and a plurality of stirring blades for stirring the dye solution are arranged on the stirring shaft.

3. The dyeing device for the wear-resistant anti-stripping environment-friendly decorative fabric as claimed in claim 1, wherein the bottom of the heating cavity is provided with a plurality of heat exchange tubes which are communicated with each other and used for connecting a steam source.

4. The dyeing device for the wear-resistant anti-stripping environment-friendly decorative fabric as claimed in claim 1, wherein a temperature monitor is arranged in the warming cavity.

5. The dyeing device for the wear-resistant, peeling-resistant and environment-friendly decorative fabric as claimed in claim 1, wherein the stainless steel wire filter screen has two layers, the stainless steel wire filter screen close to the liquid storage chamber side has 500 meshes and the aperture is 0.026mm, and the stainless steel wire filter screen on the other layer has 250 meshes and the aperture is 0.062 mm.

6. The dyeing device for the wear-resistant anti-stripping environment-friendly decorative fabric as claimed in claim 1, wherein an inspection opening is formed in the right side of the filter cavity, and a sealing cover is arranged on the inspection opening.

7. The dyeing device for the wear-resistant, anti-stripping and environment-friendly decorative fabric as claimed in claim 1, wherein a dye liquor supply tank is arranged at the upper end of the dyeing tank, a supply pipe is connected to the lower end of the dye liquor supply tank, a first electromagnetic valve is arranged on the supply pipe, a discharge pipe is arranged at the right side of the dyeing tank, and a second electromagnetic valve is arranged on the discharge pipe.