CN108796882A - A kind of dyeing and printing process of dyeing high degree of automation - Google Patents
A kind of dyeing and printing process of dyeing high degree of automation Download PDFInfo
- Publication number
- CN108796882A CN108796882A CN201810682834.3A CN201810682834A CN108796882A CN 108796882 A CN108796882 A CN 108796882A CN 201810682834 A CN201810682834 A CN 201810682834A CN 108796882 A CN108796882 A CN 108796882A
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- Prior art keywords
- dyeing
- cloth
- machine
- guide roll
- fabric guide
- Prior art date
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Links
- 238000004043 dyeing Methods 0.000 title claims abstract description 159
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000007639 printing Methods 0.000 title claims abstract description 23
- 239000004744 fabric Substances 0.000 claims abstract description 285
- 238000009990 desizing Methods 0.000 claims abstract description 65
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 46
- 238000003756 stirring Methods 0.000 claims abstract description 35
- 238000009991 scouring Methods 0.000 claims abstract description 25
- 239000000975 dye Substances 0.000 claims abstract description 23
- 238000005406 washing Methods 0.000 claims abstract description 17
- 238000012545 processing Methods 0.000 claims abstract description 15
- 230000007717 exclusion Effects 0.000 claims abstract description 10
- 238000005202 decontamination Methods 0.000 claims abstract description 8
- 230000003588 decontaminative effect Effects 0.000 claims abstract description 8
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 17
- 238000007664 blowing Methods 0.000 claims description 13
- 238000004040 coloring Methods 0.000 abstract description 7
- 238000010186 staining Methods 0.000 abstract description 4
- -1 and coloring is good Substances 0.000 abstract 1
- 239000012192 staining solution Substances 0.000 abstract 1
- 239000007787 solid Substances 0.000 description 30
- 239000012535 impurity Substances 0.000 description 20
- 239000002002 slurry Substances 0.000 description 12
- 238000003825 pressing Methods 0.000 description 11
- 238000007493 shaping process Methods 0.000 description 9
- 239000000243 solution Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000003086 colorant Substances 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 238000001179 sorption measurement Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000009999 singeing Methods 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 206010037660 Pyrexia Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229940126534 drug product Drugs 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000825 pharmaceutical preparation Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000011232 storage material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/005—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing, otherwise than by rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/04—Singeing by contact with heated elements
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention discloses a kind of dyeing and printing process of dyeing high degree of automation, and the dyeing and printing process of the dyeing high degree of automation includes the following steps：1., cloth is positioned on conveyer belt, gassing frame is delivered to by conveyer belt, gassing frame burns up the villus on cloth；2., cloth that machine burning of singing is crossed is delivered to desizing machine through conveyer belt, desizing machine carries out desizing processing to cloth；3., scouring machine will be delivered to by conveyer belt through desizing processed cloth, by scouring machine to cloth carry out high temperature scouring；4., the cloth after kiering carry out decontamination processing through the exclusion device on scouring machine again；5., then again by the cloth after decontamination rinsing bowl carry out water washing operations；6., washing after cloth be delivered to overflow dyeing machine through conveyer belt, dyeing processing is carried out to cloth by overflow dyeing machine, staining solution is being stirred by stirring sheet.Compared with prior art, the present invention greatly improves staining efficiency when cloth dyes, and coloring is good, dyes high degree of automation.
Description
Technical field
The present invention relates to cloth field of printing and dyeing, and in particular to be it is a kind of dyeing high degree of automation dyeing and printing process.
Background technology
Currently, the development of cloth dyeing is more and more quicker, competition is more and more fierce, and the ink application processes of cloth are determined
The quality of cloth finished product is determined, therefore the dyeing and printing process of cloth plays very important status in cloth production field.Tradition
Cloth dyeing and printing process generally comprise singe, desizing, the techniques such as kiering and printing and dyeing, and traditional singeing is by fabric
Open width is quickly by thermal-flame, or red-hot metal surface of nuzzling up makes the villus of cloth cover be rapidly heated and fires
It burns, to effectively remove design on fabric surface villus.Then it send to the desizing of next step, moves back by the cloth after singeing
Slurry has mainly coated slurry before warp thread weaving, and to improve the intensity and wearability of warp thread, but these slurries are printing
The consumption of dye chemical drug product can be increased when dye, it is therefore desirable to carry out de-sizing operation.Enter boiling after desizing, to further go
Except the slurry not completely removed and most of natural impurity, then after washing so that impurity is removed from cloth, is finally carried out
The printing and dyeing operation of cloth is completed in dyeing.However, traditional singeing, cloth and flame or the contact area of metal surface
It is smaller, so that the cloth area that villus is burned off after a flame is also smaller, need repeatedly to singe, efficiency is low
Under.Cloth is immersed in water when traditional desizing and is cleaned repeatedly, inconvenient and desizing inefficiency.And traditional kiering
When, it is required to manually clean cloth after usual cloth kiering, labor intensity is big, and efficiency is low.And it is being dyed
When technique, dyestuff in traditional dyeing box by a period of time use after, since the gravity of dyestuff can occur
Precipitation, needs to be stirred again, need to be by cloth in order not to destroy cloth when allowing dyestuff to be mixed with aqueous solution, and stirring
It takes out so that entire dyeing course stops, and thus greatly reduces staining efficiency.
In view of this, the applicant furthers investigate regarding to the issue above, there is this case generation then.
Invention content
The main purpose of the present invention is to provide a kind of dyeing and printing process of dyeing high degree of automation, have dyeing automatic
Change degree is high, and printing and dyeing effect is good, the low feature of labor intensity.
In order to achieve the above objectives, solution of the invention is：
A kind of dyeing and printing process of dyeing high degree of automation, wherein the dyeing and printing process of the dyeing high degree of automation includes
Following steps：
1., cloth is positioned on conveyer belt, gassing frame is delivered to by conveyer belt, gassing frame burns up the suede on cloth
Hair；
2., cloth that machine burning of singing is crossed is delivered to desizing machine through conveyer belt, desizing machine carries out desizing processing to cloth；
3., scouring machine will be delivered to by conveyer belt through desizing processed cloth, by scouring machine to cloth carry out high temperature
Kiering；
4., the cloth after kiering carry out decontamination processing through the exclusion device on scouring machine again；
5., then again by the cloth after decontamination rinsing bowl carry out water washing operations；
6., washing after cloth be delivered to overflow dyeing machine through conveyer belt, dyeing processing is carried out to cloth by overflow dyeing machine；The dye
Color machine includes third pedestal, dyeing box, dyeing fabric guide roll, blowing hot-air device, stirring motor, agitating shaft and several stirrings
Piece, the dyeing box are located at the middle part of the third pedestal, and the dyeing fabric guide roll includes the first dyeing fabric guide roll, the second dyeing
Fabric guide roll and third dye fabric guide roll, and the first dyeing fabric guide roll, the second dyeing fabric guide roll and third dyeing fabric guide roll are in close
Symmetrical two in the middle part of dyeing box, the first dyeing fabric guide roll is located at the upper surface of the third pedestal, second dye
Color fabric guide roll is located at the madial wall of the dyeing box and level height is equal with the upper surface of third pedestal, and the third dyeing is led
Cloth rewinder roll is located at the madial wall of the dyeing box and level height less than the second dyeing fabric guide roll, the first dyeing fabric guide roll, the
Two dyeing fabric guide rolls and third dyeing fabric guide roll are arranged in parallel, and the blowing hot-air device passes through wind pipe and the dyeing box
Bottom is connected to, and the connectivity part of the wind pipe and dyeing box is equipped with check valve, and the stirring motor is located at outside the dyeing box
The lower section of side, several described stirring sheets are located at the bottom in the dyeing box, and one end of the agitating shaft passes vertically through described
Dyeing box is connect with stirring motor, and the other end of the agitating shaft is connect with several stirring sheets.
Further, guard plate is additionally provided on the overflow dyeing machine, the guard plate is equipped with several limbers, several are logical
Water hole is distributed on the guard plate, the safe plate level is located in the dyeing box and the guard plate be in stirring sheet with
Third dyes between fabric guide roll.
With the above structure, the dyeing and printing process of a kind of dyeing high degree of automation of the present invention, by that will burn
Hair, the cloth after desizing and kiering are delivered to overflow dyeing machine by conveyer belt, in dyeing, pass through the first dyeing fabric guide roll, second
Dye the guiding of fabric guide roll and third dyeing fabric guide roll to cloth so that cloth can be immersed in dyeing box, be realized to cloth
Dyeing, the stirring action of stirring sheet make the coloring agent in dyeing box be not easy to sink to the bottom, after ensure that the uniform of dyeing and dyeing
Cloth coloration it is consistent, then, the stirring to coloring agent is further functioned as under the action of the blowing hot-air of blowing hot-air device, and
And the air of heat is conducive to cloth and reaches good coloring.
Compared with prior art, the present invention substantially increases staining efficiency when cloth dyes, and substantially increases simultaneously
The coloring of cloth dyes high degree of automation, reduces labor intensity.
Description of the drawings
Fig. 1 is the dimensional structure diagram of gassing frame in the present invention.
Fig. 2 is the vertical view of gassing frame in the present invention.
Fig. 3 is the front view of gassing frame in the present invention.
Fig. 4 is annular electro thermometal cylinder, shaping drum bag and the cooperation of zone negative pressure device in the present invention in gassing frame
Structural schematic diagram.
Fig. 5 is the dimensional structure diagram of the shaping drum bag in gassing frame in the present invention.
Fig. 6 is that stereochemical structure when zone negative pressure device is decomposed with annular electro thermometal cylinder in gassing frame in the present invention is illustrated
Figure.
Fig. 7 is the dimensional structure diagram of desizing machine in the present invention.
Fig. 8 is the front view of partial cross in desizing machine in the present invention.
Fig. 9 is the vertical view of desizing machine in the present invention.
Figure 10 is the structural schematic diagram of scouring machine in the present invention.
Figure 11 is the dimensional structure diagram of dyeing machine in the present invention.
Figure 12 is the internal structure schematic diagram of dyeing machine in the present invention.
Figure 13 is the vertical view of dyeing machine in the present invention.
In figure：
Gassing frame -1；First base -11；Supporting rack -12；First motor -13；
First rotation axis -14；Annular electro thermometal cylinder -15；Inner cavity -151；
Adsorption hole -152；Shaping drum bag -16；Venthole -161；First water inlet -162；
First water outlet -163；First draws cloth holder -171；Second draws cloth holder -172；
Third draws cloth holder -173；4th draws cloth holder -174；Take out negative pressure device -18；
Pump-line -181；Bottom plate -191；First hang plate -192；Second hang plate -193；
First side plate -194；Second side plate -195；Unclosed vessel -196；
Desizing machine -2；Second base -21；Pedestal -211 before second；Second rear base -212；
Desizing cover -22；Cloth flow ports -221；Second rotation axis -23；Desizing roller -24；
Compress bar -25；First solid draws cloth member -26；Second solid draws cloth member -27；
Base accessory -271；Guiding piece -272；Intrados -2721；Extrados -2722；
Water outlet spray head -28；Water accommodating groove -29；Second water outlet -291；Separating plate -292；
Discharge orifice -2921；Filter screen -293；
Scouring machine -3；Kiering case -31；First storing roller -311；Second storing roller -312；
Exclusion device -32；Clean holder -321；Rotate gear -322；Lifting rack -323；
Pressing cloth piece -324；First connector -325；High-pressure nozzle -326；Impurity accommodating chamber -327；
Third water outlet -3271；Clean conveyer belt -328；Conveying roller -329；
Second connector 3210；Rinsing bowl -33；Enter hydraulic pressure bar -331；Wash guide rod -332；
Overflow dyeing machine -4；Third pedestal -41；Dyeing box -42；First dyeing fabric guide roll -431；
Second dyeing fabric guide roll -432；Third dyes fabric guide roll -433；Blowing hot-air device -44；
Wind pipe -441；Check valve -442；Stirring motor -45；Agitating shaft -451；
Stirring sheet -452；Guard plate -46；Limbers -461.
Specific implementation mode
In order to further explain the technical solution of the present invention, being explained in detail the present invention below by specific embodiment
It states.
The directions arrow A are the direction of advance of cloth in figure, and the directions arrow B are the direction of advance of removal of impurities conveyer belt.
As shown in figures 1-13, a kind of dyeing and printing process of dyeing high degree of automation, wherein the print of dyeing high degree of automation
Dyeing technique includes the following steps：
1., cloth is positioned on conveyer belt, gassing frame 1 is delivered to by conveyer belt, gassing frame 1 burns up the suede on cloth
Hair；The gassing frame 1 includes first base 11, supporting rack 12, first motor 13, the first rotation axis 14, annular electro thermometal cylinder
15, shaping drum bag 16, zone negative pressure device, first draw cloth holder 171, second draw cloth holder 172 and take out negative pressure device 18, it is described
Supporting rack 12 is set up in the first base 11, one end of first rotation axis 14 horizontal through support frame as described above 12 and with
First motor 13 connects, and the other end of first rotation axis 14 is connect with the annular electro thermometal cylinder 15, the annular electro
Thermometal cylinder 15 is formed with inner cavity 151, is connected to inner cavity 151 if being formed on the peripheral surface of the annular electro thermometal cylinder 15
An adsorption hole 152 is done, the venthole 161 to match with several adsorption holes 152 is formed on the shaping drum bag 16, is used for
First water inlet 162 of water inlet and the first water outlet 163 for water outlet, first water inlet, 162 and first water outlet
163 are connected to shaping drum bag 16, and the shaping drum bag 16 is located in inner cavity 151 and attaches and is connected on 151 wall of inner cavity,
The connection corresponding with the adsorption hole 152 of the venthole 161, the zone negative pressure device are located in the inner cavity 151, the area
Domain negative pressure device is connect with the pumping negative pressure device 18 by pump-line 181, and described first, which draws cloth holder 171 and second, draws cloth holder
172 are symmetrically distributed in the both sides of the annular electro thermometal cylinder 15, and described first, which draws cloth holder 171 and second, draws the water of cloth holder 172
Flat height is below the level height of the annular electro thermometal cylinder 15.
Cloth with the above structure, when to be singed, gassing frame is delivered to by conveyer belt by the gassing frame 1
1, the run trace of cloth is that cloth initially passes through the first lower section for drawing cloth holder 171, in the outer surface by annular electro thermometal cylinder 15
Nuzzle up, the lower section for then drawing cloth holder 172 by second again is pierced by, and passes heat by the annular electro thermometal cylinder 15 in gassing frame 1
The cloth for being attached to its surface is passed, cloth is heated so that the villus on cloth is rapidly heated and burns, and body material is tight
Close, heating is slower, and when body is also not up to ignition point, cloth has just left ring under the rotation of annular electro thermometal cylinder 15
The surface of shape electric heating metal cylinder 15.And rotate annular electro thermometal cylinder 15 so that cloth always with the sufficiently high metal watch of temperature
Face contacts, and the metal surface after being reduced with cloth Contact Temperature has time enough to be continued as next time after heating up again
It singes and prepares.The hot water by being flowed out in desizing machine 2 and scouring machine 3 is flowed through in shaping drum bag 16, to pass through annular circle
Cylinder 16 pairs of annular electro thermometal cylinders 15 of bag heat, and achieve the purpose that make full use of energy.And annular electro thermometal cylinder 15 is also
It is connected with live wire (not shown), by being powered to annular electro thermometal cylinder 15 so that the surface of annular electro thermometal cylinder 15 is sent out
Heat has ensured that operation of singing has sufficiently high temperature.And under the action of taking out negative pressure device 18, by annular electro thermometal
The cloth of cylinder 15 is attracted to the outer surface of annular electro thermometal cylinder 15, so that singing more fully, and effectively keeps away
Exempt from cloth to occur to deviate and influence singe range and effect of singing when singing.
2., cloth that gassing frame 1 was burnt is delivered to desizing machine 2 through conveyer belt, desizing machine 2 carries out at desizing cloth
Reason；
3., scouring machine 3 will be delivered to by conveyer belt through desizing processed cloth, cloth is carried out by scouring machine 3 high
Warm kiering；
4., the cloth after kiering carry out decontamination processing through the exclusion device 32 on scouring machine 3 again；
5., then again by the cloth after decontamination rinsing bowl 33 carry out water washing operations；
6., washing after cloth be delivered to overflow dyeing machine 4 through conveyer belt, dyeing processing is carried out to cloth by overflow dyeing machine 4.
After using above-mentioned dyeing and printing process so that when carrying out singeing, the effect of singing of cloth is more preferable, and cloth is not
Easily deviate, and absorption is carried out so that 15 pairs of clothes of annular electro thermometal cylinder carry out heating burning to cloth by pumping negative pressure device 18
The area of hair increases, and substantially increases efficiency of singing, and is then carried out to cloth by desizing machine 2, scouring machine 3 and overflow dyeing machine 4 follow-up
The processing of program, and the printing and dyeing efficiency of cloth is further increased, reduce labor intensity.
Preferably, the desizing machine 2 includes second base 21, desizing cover 22, the second rotating bar axis 23, the second motor (figure
Do not show), desizing roller 24, compress bar 25, the first solid draws cloth member 26 and the second solid draws cloth member 27, the second base 21
Length direction is consistent with cloth direction of advance to be arranged, and the desizing cover 22 is located in the second base 21, the desizing cover
22 top is additionally provided with Water outlet spray head 28, and the both sides of the desizing cover 22 are equipped with cloth flow ports 221, second rotation
Bar axis 23 is arranged along the length direction of second base 21, and second motor drives the second rotating bar axis 23 to rotate, described
Desizing roller 24 is located on the second rotating bar axis 23 and is rotated under the drive of the second rotating bar axis 23；The second base
21 include pedestal 211 and the second rear base 212 before second, and pedestal 211 is located at before the second rear base 212 before described second, institute
State compress bar 25, the first solid draws cloth member 26 and the second solid draw cloth member 27 along cloth direction of advance interval be located at second before bottom
On seat 211, the compress bar 25 is horizontally disposed with 21 phase of second base, and first solid draws cloth member 26 and the second solid draws cloth
Part 27 include base accessory 271 and guiding piece 272, the base accessory 271 be located at the bottom of the guiding piece 272 and with second before pedestal
211 connections, the guiding piece 272 include intrados 2721 and extrados 2722, and the arc length of the intrados 2721 is less than outer arc
The arc length in face 2722, first solid draws cloth member 26 and the second solid draws cloth member 27 and is located at 21 width direction of second base
Both sides, first solid draws the intrados 2721 of cloth member 26 and the second solid draws cloth member 27 intrados 2721 is opposite to be set
It sets, to be that spiral surround of cloth progress is prepared, and is carried out in advance to cloth by the extrados of guiding piece 272 2722
Friction so that subsequent desizing is more prone to, and passes through compress bar 25, the first solid successively in the cloth of desizing machine 2 and draws cloth member
26, the second solid draws cloth member 27, cloth flow ports 221, desizing roller 24 and cloth flow ports 221.
The desizing machine 2 with the above structure, cloth is defeated after singing processing by gassing frame 1, then through conveyer belt
It send to desizing machine 2, cloth first passes through the lower section of compress bar 25, is drawing in cloth member 26 with the first solid after spirally turning on one's side
The extrados 2722 of guiding piece 272 abuts, and then again passes by the guiding drawn with the second solid after spirally turning on one's side in cloth member 27
The extrados 2722 of part 272 abuts.At this point, cloth shows between the first solid draws cloth member 26 and the second solid draws cloth member 27
Screw type structure so that cloth cloth when entering desizing cover 22 realizes more quickly cooperation with desizing roller 24, and
And desizing roller 24 can disposably be moved back to more cloth for the cloth screw type outer surface for being looped around desizing roller 24
Slurry, improves the desizing efficiency of cloth.It is generally the desizing by way of enzyme desizing or oxidant desizing in desizing, in desizing
Under the rotation of roller 24, realizes the friction desizing to cloth, and water is sprayed downwards by Water outlet spray head 28, washing behaviour is carried out to cloth
Make, the slurry on cloth is removed to realize, that is, completes desizing.
Preferably, the separating plate 292 with discharge orifice 2921 is additionally provided on the desizing machine 2, the separating plate 292 is horizontal
Be set to the inside of water accommodating groove 29 and the separating plate 292 be located at water accommodating groove 29 level height half position.It is described
Filter screen 293 is additionally provided in water accommodating groove 29,293 level of the filter screen is located in the water accommodating groove 29 and the filter screen
293 are located at the lower section of the separating plate 292, make the slurry after cloth desizing by the separating plate 292 with discharge orifice 2921
It is detached with water, the water after separation is recycled.
Preferably, the compress bar 25 on the desizing machine 2, the first solid draw cloth member 26 and the second solid is drawn cloth member 27 and had
Two, two compress bars 25 are symmetrical arranged about desizing cover 22, and two the first solids are drawn cloth member 26 and symmetrically set about desizing cover 22
It sets, two the second solids are drawn cloth member 27 and are symmetrical arranged about desizing cover 22, and symmetrically arranged compress bar 25, the first solid draw cloth member
26 and second solid draw cloth member 27 and be each provided on the second rear base 212, cloth passes through compress bar 25 successively, the first solid draws cloth member
26, the second solid draws that cloth member 27, desizing roller 24, the second solid draw cloth member 27, the first solid draws cloth member 26 and compress bar 25.It is logical
Cross symmetrically arranged compress bar 25, the first solid draws cloth member 26 and the second solid draws the setting of cloth member 27 so that through desizing roller
24 tilings that out rear cloth can be again through the last realization cloth of spiral rollover, and then can smoothly next work be delivered to through conveyer belt
Skill step.
Preferably, in order to which the heat for allowing the Water outlet spray head 28 in desizing machine 2 to spray the hot water spread out is fully utilized,
Water accommodating groove 29 is additionally provided on the desizing machine 2, the water accommodating groove 29 is located in the second base 21 and is moved back positioned at described
The lower section of slurry cover 22, the side of the water accommodating groove 29 are additionally provided with the second water outlet 291, and second water outlet 291 passes through water
Pipe is connected to first water inlet 162, more environmentally-friendly energy saving to carry out heat supply for annular electro thermometal cylinder 15.
Preferably, the scouring machine 3 includes kiering case 31, exclusion device 32 and rinsing bowl 33, and the kiering case 31 removes
Miscellaneous device 32 and rinsing bowl 33 are arranged setting successively, several first storing rollers 311 and several are equipped in the kiering case 31
The vertical arrangement setting of second storing roller 312, several first storing rollers 311 and several second storing rollers 312 and the first storage
Material roller 311 and the second storing roller 312 are staggered in vertical height；The exclusion device 32 includes removal of impurities holder 321, turning gear
Wheel 322, lifting rack 323, promotion motor, pressing cloth piece 324 and the first connector 325, the removal of impurities holder 321 are fixed on ground
On face, the both sides on the removal of impurities holder 321 are equipped with rotate gear 322 and promote motor (not shown), the promotion motor
The rotate gear 322 is driven to rotate, there are two the lifting racks 323 and engages connection with rotate gear 322 respectively, described
The both ends of pressing cloth piece 324 are connect with the lower end of two lifting racks 323 respectively, several height are additionally provided on the pressing cloth piece 324
Nozzle 326, the water outlet of the high-pressure nozzle 326 is pressed to be directed downward setting；The rinsing bowl 33 includes into hydraulic pressure bar 331 and washing
Guide rod 332, it is described enter hydraulic pressure bar 331 be located at the inside of the rinsing bowl 33, there are two the washing guide rods 332, two washings
332 same level of guide rod is located at the side wall of the rinsing bowl 33.
With the above structure, after cloth is through de-sizing operation, cloth is delivered to through conveyer belt and boils the scouring machine 3
Practice machine 3, high temperature scouring, the first storing roller 311 and second in kiering case 31 are carried out to cloth by the kiering case 31 in scouring machine 3
Storing roller 312 guides cloth and is convenient for more clothes in being stored in kiering case 31 and is carried out at the same time kiering.Pass through
The setting of first storing roller 311 and the second storing roller 312 is also convenient for cloth and is transferred out from kiering case 31, avoids traditional handicraft
When directly being pulled out to cloth, the cloth pulled out is disorderly and unsystematic and need to also be led by manually being arranged when carrying out technique next time
Inefficiency, worker's amount of labour is caused to increase.Cloth after kiering then removes the impurity on cloth by exclusion device 32
It removes, the rotation by promoting motor in exclusion device 32 drives the rotation of rotate gear 322, then is carried by the drive of rotate gear 322
Rack 323 is risen to move up and down, to realize adjusting to cloth pressure, and then adjust indirectly pressing cloth piece 324 and cloth it
Between frictional force.And the extruding of certain pressure is carried out to cloth by pressing cloth piece 324, to be realized to cloth by pressing cloth piece 324
On impurity removal and the slurry to not completely removed in a upper desizing further removal.And simultaneously by high pressure spray
First 326 pairs of clothes carry out hot water hydro-peening processing, reach the function that impurity and slurry are rinsed to separation from cloth, most afterwards through washing
Slot 33 carries out water washing operations to cloth so that cloth is salubriouser, convenient in the printing and dyeing of next step so that cloth coloring is more
Add U.S..
Preferably, in order to which cloth is after kiering, impurity on cloth and slurry can more efficient and quick removals.It is described
Impurity accommodating chamber 327, removal of impurities conveyer belt 328, conveying roller 329, removal of impurities motor (not shown) and second are additionally provided on scouring machine 3
Connector 3210, the impurity accommodating chamber 327 are located at the lower section of the pressing cloth piece 324, and there are two the conveying rollers 329 and equal position
In the lower section of the pressing cloth piece 324, second connector 3210 there are two and one end of second connector 3210 with it is miscellaneous
The madial wall of matter accommodating chamber 327 connects, and the other end and the conveying roller 329 of second connector 3210 are rotatablely connected, described to remove
Miscellaneous conveyer belt 328 is set on the conveying roller 329, and the removal of impurities motor drives the conveying roller 329 to rotate, and the removal of impurities passes
The direction of advance for sending band 328 is opposite with the direction of advance of cloth.With the above structure, the cloth after kiering is in pressing cloth piece
Between 324 and removal of impurities conveyer belt 328, and the direction of advance of clean conveyer belt 328 and cloth is on the contrary, to pass through the conveyer belt that cleans
328 and pressing cloth piece 324 under the action of on cloth impurity and slurry carry out more thorough removal.Cloth passes through exclusion device
After 32, cloth is initially passed through the top of washing guide rod 332 by cloth using in rinsing bowl 33, by entering under hydraulic pressure bar 331
Side is then pierced by by the top of another washing guide rod 332, ensure that cloth can be immersed in rinsing bowl 33, to complete to cloth
The cleaning of material.
Preferably, the bottom of the kiering case 31 on the scouring machine 3 is tapered, consequently facilitating kiering case 31 is heated from bottom
When, the heated area of kiering case 31 is larger, to accelerate scouring process, shortens the kiering time, improves efficiency.The impurity accommodates
Third water outlet 3271 is additionally provided on chamber 327, the third water outlet 3271 is connected to first water inlet 162.By third
The hot water that water outlet 3271 flows out is entering in shaping drum bag 16, and then provides heat for annular electro thermometal cylinder 15, makes
Energy is obtained to be fully utilized, it is energy saving.
Preferably, the overflow dyeing machine 4 includes third pedestal 41, dyeing box 42, dyeing fabric guide roll, blowing hot-air device 44, stirs
Motor 45, agitating shaft 451 and several stirring sheets 452 are mixed, the dyeing box 42 is located at the middle part of the third pedestal 41, institute
It includes that the first dyeing fabric guide roll 431, second dyes fabric guide roll 432 and third dyeing fabric guide roll 433 to state dyeing fabric guide roll, and described the
It is in symmetrical about 42 middle part of dyeing box that one dyeing fabric guide roll 431, second, which dyes fabric guide roll 432 and third dyeing fabric guide roll 433,
Two, the first dyeing fabric guide roll 431 is located at the upper surface of the third pedestal 41, and the second dyeing fabric guide roll 432 is set
Equal with the upper surface of third pedestal 41 in the madial wall and level height of the dyeing box 42, the third dyes fabric guide roll
433 are located at the madial wall of the dyeing box 42 and level height less than the second dyeing fabric guide roll 432, the first dyeing fabric guide roll
431, the second dyeing fabric guide roll 432 and third dyeing fabric guide roll 433 are arranged in parallel, and the blowing hot-air device 44 passes through wind pipe
452 are connected to the bottom of the dyeing box 42, and the connectivity part of the wind pipe 452 and dyeing box 42 is equipped with check valve, described
Stirring motor 45 is located at the lower section in 42 outside of the dyeing box, several described stirring sheets 452 are located in the dyeing box 42
Bottom, one end of the agitating shaft 451 pass vertically through the dyeing box 42 and are connect with stirring motor 452, the agitating shaft 451
The other end is connect with several stirring sheets.
After above-mentioned 4 structure of overflow dyeing machine, the cloth after kiering carries out dyeing processing, and cloth is led through the first dyeing
Cloth rewinder roll 431, second is immersed in after dyeing fabric guide roll 432 and third dyeing fabric guide roll 433 in dyeing box 42, and is contaminated cloth
Contain coloring agent in the solution of color, cloth is dyed by coloring agent, and since dyeing time one is grown, coloring agent can precipitate
In the bottom of dyeing box 42, cause coloring poor.Therefore by the blowing hot-air device 44 in 4 structure of above-mentioned overflow dyeing machine to solution
Air blowing effect and stirring sheet 452 to the stirring action of solution make precipitation after coloring agent be able to uniformly be dissolved in solution again
In, the coloring of cloth is more uniform.Eliminate traditional dyeing process simultaneously also needs to stop the action of stirring in dyeing, carries
High staining efficiency.Also, blowing hot-air device 44 is to being blown into hot wind in solution so that the temperature drop rate in solution becomes
Slowly, coloring is improved.
Preferably, it in order to ensure cloth dyeing safe in the dyeing box 42 for being provided with stirring sheet 452, avoids stirring
In 452 rotation process of piece, cloth is surprisingly wrapped in stirring sheet 452, to cause the damage of cloth.Then, the overflow dyeing machine 4
On be additionally provided with guard plate 46, the guard plate 46 is equipped with several limbers 461, several limbers 461 are distributed on described
On guard plate 46,46 level of the guard plate is located in the dyeing box 42 and the guard plate 46 is in stirring sheet and third dye
Between color fabric guide roll 433, by the setting of guard plate 46 so that cloth can be only in the top of guard plate 46, to effectively keep away
Exempt from cloth to be stirred piece stirring and damage.
Preferably, the gassing frame 1 further includes that third draws cloth holder 173 and the 4th and draws cloth holder 174, and the third draws cloth holder
173 and the 4th draw in the first base 11 for the both sides that cloth holder 174 is symmetrically distributed in the annular electro thermometal cylinder 15, and cloth is successively
By third draw cloth holder 173, first draw cloth holder 171, annular electro thermometal cylinder 15, second draws cloth holder 172 and the 4th and draws cloth holder
174.Cloth first passes through the top that third draws cloth holder 173 when singing, and in the lower section through drawing cloth holder 171 to first, then attaches
In the outer surface of annular electro thermometal cylinder 15, then the lower section for drawing cloth holder 172 through second and the 4th top for drawing cloth holder 174 are pierced by.
And third draws cloth holder 173 and the 4th setting for drawing cloth holder 174 makes cloth before being singed by annular electro thermometal cylinder 15
Cloth holder 173 is drawn by third, a certain amount of storage is carried out to cloth, and third draws cloth holder 173 and the 4th and draws cloth holder 174 so that cloth
Expect that the height from first base 11 increases, reduces pollution of the dust to cloth because of the accumulation in long-term first base 11, to
Ensure that cloth is in more clean state.
Preferably, the zone negative pressure device includes bottom plate 191, the first hang plate 192, the second hang plate 193, the first side
Plate 194 and the second side plate 195, first hang plate, 192 and second hang plate 193 is along the annular electro thermometal cylinder 15
Axial direction is arranged on bottom plate 191, and first side plate, 194 and second side plate 195 is along the annular electro thermometal cylinder 15
Radial direction is arranged and is all connected with bottom plate 191, the first hang plate 192 and the second hang plate 193, and the bottom plate 191, first tilts
Plate 192, the second hang plate 193, the first side plate 194 and the second side plate 195 are surrounded with the unclosed vessel that side is opening
196, the unclosed vessel 196 towards be arranged above and the unclosed vessel 196 with take out negative pressure device 18 be connected to.Using institute
It states zone negative pressure device and so that it is that zone negative pressure device corresponds to annular electro thermometal cylinder to take out the region that negative pressure device 18 extracts
15 region, and be connected to adsorption hole 152 so that passing through the cloth on 15 surface of annular electro thermometal cylinder by unclosed vessel 196
Under the action of taking out negative pressure device 18, the surface entrance that cloth is attached to annular electro thermometal cylinder 15 is singed, and in the annular
Under the rotation of electric heating metal cylinder 15, the cloth after singing leaves the corresponding region of zone negative pressure device, and cloth is detached from annular electric heating
Metal cylinder 15 is then run to next process.The zone negative pressure device can also be the reeded circular piece of tool, and (figure is not
Show), the groove is connected to pump-line 181.
It should be strongly noted that so that the fever of annular electro thermometal cylinder 15 is existing skill by live wire in gassing frame
Art, the blowing hot-air device 44 are the prior art, the device of similar hair-dryer blowout hot wind, therefore are no longer made to live wire
The principle and corresponding structure that annular electro thermometal cylinder 15 generates heat are described in detail.
The product form and style of above-described embodiment and schema and the non-limiting present invention, any technical field it is common
The appropriate changes or modifications that technical staff does it all should be regarded as the patent category for not departing from the present invention.
Claims (2)
1. a kind of dyeing and printing process of dyeing high degree of automation, which is characterized in that the printing and dyeing work of the dyeing high degree of automation
Skill includes the following steps：
1., cloth is positioned on conveyer belt, gassing frame is delivered to by conveyer belt, gassing frame burns up the villus on cloth；
2., cloth that machine burning of singing is crossed is delivered to desizing machine through conveyer belt, desizing machine carries out desizing processing to cloth；
3., scouring machine will be delivered to by conveyer belt through desizing processed cloth, by scouring machine to cloth carry out high temperature scouring；
4., the cloth after kiering carry out decontamination processing through the exclusion device on scouring machine again；
5., then again by the cloth after decontamination rinsing bowl carry out water washing operations；
6., washing after cloth be delivered to overflow dyeing machine through conveyer belt, dyeing processing is carried out to cloth by overflow dyeing machine；The overflow dyeing machine
Including third pedestal, dyeing box, dyeing fabric guide roll, blowing hot-air device, stirring motor, agitating shaft and several stirring sheets, institute
The middle part that dyeing box is located at the third pedestal is stated, the dyeing fabric guide roll includes the first dyeing fabric guide roll, the second dyeing selvage guide
Roller and third dye fabric guide roll, and the first dyeing fabric guide roll, the second dyeing fabric guide roll and third dyeing fabric guide roll are in about dye
Symmetrical two in the middle part of color case, the first dyeing fabric guide roll is located at the upper surface of the third pedestal, and second dyeing is led
Cloth rewinder roll is located at the madial wall of the dyeing box and level height is equal with the upper surface of third pedestal, and the third dyes fabric guide roll
It is located at the madial wall of the dyeing box and level height is less than the second dyeing fabric guide roll, the first dyeing fabric guide roll, the second dye
Color fabric guide roll and third dyeing fabric guide roll are arranged in parallel, the bottom that the blowing hot-air device passes through wind pipe and the dyeing box
The connectivity part of connection, the wind pipe and dyeing box is equipped with check valve, and the stirring motor is located on the outside of the dyeing box
Lower section, several described stirring sheets are located at the bottom in the dyeing box, and one end of the agitating shaft passes vertically through the dyeing
Case is connect with stirring motor, and the other end of the agitating shaft is connect with several stirring sheets.
2. a kind of dyeing and printing process of dyeing high degree of automation as described in claim 1, which is characterized in that on the overflow dyeing machine
It is additionally provided with guard plate, the guard plate is equipped with several limbers, several limbers are distributed on the guard plate, described
Safe plate level is located in the dyeing box and the guard plate is between stirring sheet and third dyeing fabric guide roll.
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| CN201810682834.3A CN108796882B (en) | 2018-06-28 | 2018-06-28 | Printing and dyeing process with high dyeing automation degree |
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| CN201810682834.3A CN108796882B (en) | 2018-06-28 | 2018-06-28 | Printing and dyeing process with high dyeing automation degree |
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| CN110144690A (en) * | 2019-04-19 | 2019-08-20 | 浙江常鑫纺织品有限公司 | A kind of home-textile is singed integral system and the method for printing and dyeing |
| CN110670293A (en) * | 2019-10-30 | 2020-01-10 | 鹤山市新康富服装有限公司 | Full-automatic textile fabric dyeing method |
| CN112709026A (en) * | 2021-01-28 | 2021-04-27 | 海宁市新万年染整有限公司 | Cotton type surface fabric scouring equipment in advance |
| WO2021064741A3 (en) * | 2019-03-14 | 2021-05-27 | Arvind Limited | A fabric finishing method and system thereof |
| CN113403762A (en) * | 2021-06-09 | 2021-09-17 | 常熟市朗迪印染有限公司 | Efficient fabric printing and dyeing processing equipment and method thereof |
| CN115323682A (en) * | 2022-09-15 | 2022-11-11 | 浙江绍肖印染有限公司 | Scouring, bleaching and dyeing process and equipment for polyester-cotton blended fabric |
| CN115748138A (en) * | 2022-10-20 | 2023-03-07 | 浙江理工大学 | Textile yarn dyeing device |
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| CN115323682A (en) * | 2022-09-15 | 2022-11-11 | 浙江绍肖印染有限公司 | Scouring, bleaching and dyeing process and equipment for polyester-cotton blended fabric |
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| CN115748138B (en) * | 2022-10-20 | 2024-08-06 | 浙江理工大学 | Textile yarn dyeing device |
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