CN115748138A - A textile yarn dyeing device - Google Patents
A textile yarn dyeing device Download PDFInfo
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- CN115748138A CN115748138A CN202211284101.7A CN202211284101A CN115748138A CN 115748138 A CN115748138 A CN 115748138A CN 202211284101 A CN202211284101 A CN 202211284101A CN 115748138 A CN115748138 A CN 115748138A
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Abstract
Description
【技术领域】【Technical field】
本发明涉及纺织设备的技术领域,特别是一种纺织纱线染色装置的技术领域。The invention relates to the technical field of textile equipment, in particular to the technical field of a textile yarn dyeing device.
【背景技术】【Background technique】
随着生产工业的发展和人们生活水平的提高,人们对纺织材料的要求越来越高,品质优良的纺织材料能够织造出高端的纺织品,使能满足人们使用的需求。纺织材料是指纤维及纤维制品,具体表现为纤维、纱线、织物及其复合物,现代纺织中,纺织新材料的研发,特别是纳米纤维的开发和使用,突破了传统意义上的纺织材料概念,纺织材料成为软物质材料的重要组成部门。纺织纱线是一种重要的纺织材料,纺织纱线指的是用各种纺织纤维加工成一定细度的产品,可以用于织布、制绳、制线、针织和刺绣等,纺织纱线分为短纤维纱、连续长丝和短纤维与连续长丝组合纱。在纺织品的生产过程中,从经济角度考量,染色在织造生产工序的前道进行,生产成本是最低的,并且在织造前道工序进行纱线染色,可选用坚牢度较好的染料,纺织所需的色花可以在后续织造工序中得到改善,纱线染色能够获得良好坚牢的匀染效果,可与本色纱线按不同设计要求织造,从而获得较高的经济价值,纱线染色所得产品与织物染色所得产品相比,更具有蓬松和手感丰满等优点。With the development of the production industry and the improvement of people's living standards, people have higher and higher requirements for textile materials. High-end textiles can be woven from high-quality textile materials to meet people's needs. Textile materials refer to fibers and fiber products, which are specifically manifested as fibers, yarns, fabrics and their composites. In modern textiles, the research and development of new textile materials, especially the development and use of nanofibers, has broken through the traditional textile materials. Conceptually, textile materials have become an important component of soft matter materials. Textile yarn is an important textile material. Textile yarn refers to a product processed into a certain fineness with various textile fibers. It can be used for weaving, rope making, thread making, knitting and embroidery, etc. Textile yarn Divided into staple fiber yarn, continuous filament yarn and combination yarn of short fiber and continuous filament yarn. In the production process of textiles, from an economic point of view, the dyeing is carried out in the front of the weaving production process, and the production cost is the lowest, and the dyeing of the yarn in the previous process of weaving can choose dyes with better fastness. The required color pattern can be improved in the subsequent weaving process, and the yarn dyeing can obtain a good and firm level dyeing effect, and can be woven with natural color yarns according to different design requirements, thereby obtaining higher economic value. Compared with the products obtained by fabric dyeing, the products have more advantages such as fluffy and full hand feeling.
传统的纱线染色方式主要采用将成卷的纺织纱卷浸渍至染液中进行染色加工,难以实现在纺织纱线的传送过程中连续高效的进行染色加工,并且这种传统浴染方式染色时,浴比较大,容易出现染花,同时还需人工起抄,不能保证染色的均匀性,导致人工劳动量大,且经济效益较低。The traditional yarn dyeing method mainly uses the dyeing process by dipping the rolled textile yarn into the dyeing solution. It is difficult to achieve continuous and efficient dyeing processing during the transmission of the textile yarn, and when this traditional bath dyeing method is dyed, The bath is relatively large, which is prone to dyeing flowers. At the same time, it needs to be manually started, which cannot guarantee the uniformity of dyeing, resulting in a large amount of manual labor and low economic benefits.
【发明内容】【Content of invention】
本发明的目的就是解决现有技术中的问题,提出一种纺织纱线染色装置,能够实现在纺织纱线的传送过程中连续高效的进行染色加工,并且降低人工劳动强度,提高经济效益。The purpose of the present invention is to solve the problems in the prior art, and propose a textile yarn dyeing device, which can realize continuous and efficient dyeing processing during the transmission of textile yarns, reduce labor intensity, and improve economic benefits.
为实现上述目的,本发明提出了一种纺织纱线染色装置,包括染色机构、清洗机构、烘干机构和安装座,所述染色机构、清洗机构和烘干机构由前到后依次设置在安装座上,所述染色机构包括箱体、纱线缠绕输送机构和上色机构,所述箱体内设有纱线缠绕输送机构,所述纱线缠绕输送机构上的纱线呈螺旋状缠绕,所述箱体上设有上色机构用于对纱线缠绕输送机构上的纱线进行上色。In order to achieve the above object, the present invention proposes a textile yarn dyeing device, including a dyeing mechanism, a cleaning mechanism, a drying mechanism and a mounting seat, and the dyeing mechanism, the cleaning mechanism and the drying mechanism are sequentially arranged on the installation seat from front to back. On the seat, the dyeing mechanism includes a box body, a yarn winding and conveying mechanism and a coloring mechanism. The yarn winding and conveying mechanism is arranged in the box, and the yarn on the yarn winding and conveying mechanism is spirally wound. The box body is provided with a coloring mechanism for coloring the yarn on the yarn winding conveying mechanism.
作为优选,所述纱线缠绕输送机构包括旋转电机、纱线缠绕辊、导纱体、负压机构,所述旋转电机的驱动端设有纱线缠绕辊,所述纱线缠绕辊内设有下端敞开的空腔,所述纱线缠绕辊的周面设有均匀分布的通孔,所述负压机构的输入端位于空腔内,所述导纱体通过支撑杆与箱体固定连接并与纱线缠绕辊的外周面紧密贴合,所述纱线缠绕辊上缠绕的纱线在导纱体的作用下向下滑动。Preferably, the yarn winding and conveying mechanism includes a rotating motor, a yarn winding roller, a yarn guide body, and a negative pressure mechanism. The driving end of the rotating motor is provided with a yarn winding roller, and the yarn winding roller is provided with A cavity with an open lower end, uniformly distributed through holes are provided on the peripheral surface of the yarn winding roller, the input end of the negative pressure mechanism is located in the cavity, the yarn guide body is fixedly connected with the box body through a support rod and It is in close contact with the outer peripheral surface of the yarn winding roller, and the yarn wound on the yarn winding roller slides downward under the action of the yarn guide body.
作为优选,所述导纱体倾斜设置,所述导纱体的内侧面与纱线缠绕辊的外周面紧密贴合,所述导纱体的低端为弧形形状。Preferably, the yarn guide body is arranged obliquely, the inner surface of the yarn guide body is in close contact with the outer peripheral surface of the yarn winding roller, and the lower end of the yarn guide body is arc-shaped.
作为优选,所述负压机构包括支撑座、负压泵、活塞体和吸气管,所述支撑座上设有可升降调节的吸气管,所述吸气管的上端设有可转动密封连接且与空腔相配合的活塞体,所述负压泵的输入端与吸气管的下端连通。As a preference, the negative pressure mechanism includes a support base, a negative pressure pump, a piston body and a suction pipe, the support base is provided with a suction pipe that can be adjusted up and down, and the upper end of the suction pipe is provided with a rotatable seal. The piston body is connected and matched with the cavity, and the input end of the negative pressure pump communicates with the lower end of the suction pipe.
作为优选,所述吸气管上套设有与支撑座固定连接的套体,所述套体与吸气管通过手拧螺栓固定连接在一起。Preferably, the suction pipe is sheathed with a sleeve fixedly connected to the support base, and the sleeve and the suction pipe are fixedly connected together by hand-tightening bolts.
作为优选,所述染色箱体的前后两端上部分别设有进纱口和出纱口,所述染色箱体内设有两个分别位于进纱口和出纱口处的染色牵引机构,所述染色牵引机构包括下滚轮、将纱线压紧在下滚轮上的上滚轮和驱动下滚轮转动的牵引电机,所述染色箱体的后端内设有位于染色牵引机构下方的导轨轮。As a preference, the upper parts of the front and rear ends of the dyeing box are respectively provided with a yarn inlet and a yarn outlet, and the dyeing box is provided with two dyeing traction mechanisms respectively located at the yarn inlet and the yarn outlet. The dyeing traction mechanism includes a lower roller, an upper roller that presses the yarn on the lower roller, and a traction motor that drives the lower roller to rotate. The rear end of the dyeing box is provided with a guide wheel located below the dyeing traction mechanism.
作为优选,所述上色机构包括染料箱、染料泵、若干染料喷头、安装座和若干电动阀门,所述染料泵的输入端与染料箱连通,所述染料泵的输出端与连通管连通,所述安装座上设有染料喷头,每个所述的染料喷头均通过一电动阀门与连通管连通。As a preference, the coloring mechanism includes a dye tank, a dye pump, several dye nozzles, an installation base and several electric valves, the input end of the dye pump communicates with the dye tank, and the output end of the dye pump communicates with the communication pipe, The mounting base is provided with dye nozzles, and each dye nozzle communicates with a connecting pipe through an electric valve.
作为优选,所述清洗机构包括清洗箱体、两个清洗牵引机构、清洗喷水管和若干清洗喷头,所述清洗箱体的前后两端均设有清洗牵引机构,所述清洗箱体内设有与供水管连通的清洗喷水管,所述清洗喷水管上设有均匀分布的清洗喷头,所述清洗箱体的箱底倾斜设置,所述清洗箱体上设有排水口,所述排水口上设有排水阀,所述清洗箱体的箱底高端设有导纱轮,所述清洗喷水管与清洗箱体的箱底上部对应。Preferably, the cleaning mechanism includes a cleaning box, two cleaning traction mechanisms, a cleaning water spray pipe and a number of cleaning nozzles, the front and rear ends of the cleaning box are provided with cleaning traction mechanisms, and the cleaning box is equipped with There is a cleaning spray pipe connected with the water supply pipe, the cleaning spray pipe is provided with evenly distributed cleaning nozzles, the bottom of the cleaning box is inclined, the cleaning box is provided with a drain, and the drainage A drain valve is provided on the mouth, a guide wheel is provided at the high end of the bottom of the cleaning box, and the cleaning water spray pipe corresponds to the upper part of the bottom of the cleaning box.
作为优选,还包括中和清洗装置,所述安装座上设有位于清洗机构与烘干机构之间的中和清洗装置,所述中和清洗装置与清洗机构的结构相同。Preferably, a neutralization and cleaning device is also included, and the installation base is provided with a neutralization and cleaning device between the cleaning mechanism and the drying mechanism, and the structure of the neutralization and cleaning device is the same as that of the cleaning mechanism.
作为优选,所述烘干机构包括烘箱体和设在烘箱体内的若干加热管,所述烘箱体的前后两端分别设有纱线进口和纱线出口,加热管的温度由前到后递减。Preferably, the drying mechanism includes an oven body and several heating pipes arranged in the oven body. The front and rear ends of the oven body are respectively provided with a yarn inlet and a yarn outlet, and the temperature of the heating pipes decreases from front to back.
本发明的有益效果:本发明通过将染色机构、清洗机构和烘干机构由前到后依次设置在安装座上,染色机构包括箱体、纱线缠绕输送机构和上色机构,箱体内设有纱线缠绕输送机构,纱线缠绕输送机构上的纱线呈螺旋状缠绕,箱体上设有上色机构用于对纱线缠绕输送机构上的纱线进行上色,实现单根纱线的连续性染色,纱线呈螺旋状缠绕构成染色面,大大提高染料喷头喷出的染料的利用率,与现有技术相比,能够实现在纺织纱线的传送过程中连续高效的进行染色加工,并且降低人工劳动强度,提高经济效益。Beneficial effects of the present invention: the present invention arranges the dyeing mechanism, the cleaning mechanism and the drying mechanism on the mounting base sequentially from front to back. The dyeing mechanism includes a box body, a yarn winding conveying mechanism and a coloring mechanism. There is a yarn winding and conveying mechanism. The yarn on the yarn winding and conveying mechanism is spirally wound. Continuous dyeing, the yarn is spirally wound to form the dyeing surface, which greatly improves the utilization rate of the dye sprayed by the dye nozzle. Compared with the existing technology, it can realize continuous and efficient dyeing processing in the process of textile yarn transmission , and reduce labor intensity, improve economic efficiency.
清洗箱体的前后两端均设有清洗牵引机构,清洗箱体内设有与供水管连通的清洗喷水管,清洗喷水管上设有均匀分布的清洗喷头,清洗箱体的箱底倾斜设置,清洗箱体的箱底设有排水口,清洗箱体的箱底高端设有导纱轮,清洗喷水管与清洗箱体的箱底上部对应,使纱线在清洗箱体底部的低端内有一定的存留,清洗喷头喷出的水在清洗纱线后流入清洗箱体底部的低端冲动纱线摆动,有利于纱线的清洗,并且纱线在输出清洗箱体底部前始终是清水冲洗,保证清洗效果。The front and rear ends of the cleaning box are equipped with a cleaning traction mechanism. The cleaning box is equipped with a cleaning water spray pipe connected to the water supply pipe. The cleaning water spray pipe is equipped with evenly distributed cleaning nozzles. The bottom of the cleaning box is inclined. , the bottom of the cleaning box is provided with a drainage port, the high end of the bottom of the cleaning box is provided with a yarn guide wheel, and the cleaning water spray pipe corresponds to the upper part of the bottom of the cleaning box, so that the yarn has a certain amount in the low end of the bottom of the cleaning box. The water sprayed by the cleaning nozzle flows into the bottom of the cleaning box to swing the low-end impulsive yarn after cleaning the yarn, which is beneficial to the cleaning of the yarn, and the yarn is always rinsed with clean water before outputting the bottom of the cleaning box to ensure cleaning effect.
负压机构使纱线缠绕辊内形成负压,有利于染料液渗入纱线,并且吸气管的输入端可根据纱线缠绕辊上纱线缠绕量进行升降调节,适应灵活性好。The negative pressure mechanism creates a negative pressure in the yarn winding roller, which is beneficial for the dye liquid to penetrate into the yarn, and the input end of the suction pipe can be adjusted up and down according to the amount of yarn winding on the yarn winding roller, which has good adaptability.
可根据纱线的粗细增加或减少纱线在纱线缠绕辊上缠绕的圈数以及喷头的使用数量,能够适应多种纱线。According to the thickness of the yarn, the number of turns of the yarn wound on the yarn winding roller and the number of nozzles used can be increased or decreased, and it can be adapted to a variety of yarns.
本发明的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the present invention will be described in detail with reference to the accompanying drawings.
【附图说明】【Description of drawings】
图1是本发明一种纺织纱线染色装置的结构示意图;Fig. 1 is the structural representation of a kind of textile yarn dyeing device of the present invention;
图2是染色机构的结构示意图;Fig. 2 is the structural representation of dyeing mechanism;
图3是纱线缠绕输送机构的部分剖视图;Fig. 3 is a partial sectional view of the yarn winding conveying mechanism;
图4是清洗机构的结构示意图;Fig. 4 is the structural representation of cleaning mechanism;
图5是烘干机构的结构示意图。Fig. 5 is a structural schematic diagram of a drying mechanism.
图中:1-染色机构、2-清洗机构、3-烘干机构、4-安装座、5-中和清洗装置、11-染色箱体、12-纱线缠绕输送机构、13-上色机构、14-进纱口、15-出纱口、16-染色牵引机构、21-清洗箱体、22-清洗牵引机构、23-清洗喷水管、24-清洗喷头、25-排水口、26-导纱轮、27-排水阀、31-烘箱体、32-加热管、33-纱线进口、34-纱线出口、121-旋转电机、122-纱线缠绕辊、123-导纱体、124-负压机构、125-空腔、126-支撑杆、131-染料箱、132-染料泵、133-染料喷头、134-安装座、135-电动阀门、136-连通管、1241-支撑座、1242-负压泵、1243-活塞体、1244-吸气管、1245-套体、1246-手拧螺栓、161-下滚轮、162-上滚轮、163-牵引电机。In the figure: 1-dyeing mechanism, 2-cleaning mechanism, 3-drying mechanism, 4-mounting base, 5-neutralization cleaning device, 11-dyeing box, 12-yarn winding conveying mechanism, 13-coloring mechanism , 14-yarn inlet, 15-yarn outlet, 16-dyeing traction mechanism, 21-cleaning box, 22-cleaning traction mechanism, 23-cleaning water spray pipe, 24-cleaning nozzle, 25-drain outlet, 26- Yarn guide wheel, 27-drainage valve, 31-oven body, 32-heating pipe, 33-yarn inlet, 34-yarn outlet, 121-rotary motor, 122-yarn winding roller, 123-yarn guide body, 124 -Negative pressure mechanism, 125-cavity, 126-support rod, 131-dye box, 132-dye pump, 133-dye nozzle, 134-installation seat, 135-electric valve, 136-connecting pipe, 1241-support seat, 1242-negative pressure pump, 1243-piston body, 1244-suction pipe, 1245-sleeve, 1246-tightening bolt, 161-lower roller, 162-upper roller, 163-traction motor.
【具体实施方式】【Detailed ways】
参阅图1、图2、图3、图4和图5,本发明一种纺织纱线染色装置,包括染色机构1、清洗机构2、烘干机构3和安装座4,所述染色机构1、清洗机构2和烘干机构3由前到后依次设置在安装座4上,所述染色机构1包括染色箱体11、纱线缠绕输送机构12和上色机构13,所述染色箱体11内设有纱线缠绕输送机构12,所述纱线缠绕输送机构12上的纱线呈螺旋状缠绕,所述染色箱体11上设有上色机构13用于对纱线缠绕输送机构12上的纱线进行上色,所述纱线缠绕输送机构12包括旋转电机121、纱线缠绕辊122、导纱体123、负压机构124,所述旋转电机121的驱动端设有纱线缠绕辊122,所述纱线缠绕辊122内设有下端敞开的空腔125,所述纱线缠绕辊122的周面设有均匀分布的通孔125,所述负压机构124的输入端位于空腔125内,所述导纱体123通过支撑杆126与箱体11固定连接并与纱线缠绕辊122的外周面紧密贴合,所述纱线缠绕辊122上缠绕的纱线在导纱体123的作用下向下滑动,所述导纱体123倾斜设置,所述导纱体123的内侧面与纱线缠绕辊122的外周面紧密贴合,所述导纱体123的低端为弧形形状,所述负压机构124包括支撑座1241、负压泵1242、活塞体1243和吸气管1244,所述支撑座1241上设有可升降调节的吸气管1244,所述吸气管1244的上端设有可转动密封连接且与空腔125相配合的活塞体1243,所述负压泵1242的输入端与吸气管1244的下端连通,所述吸气管1244上套设有与支撑座1241固定连接的套体1245,所述套体1245与吸气管1244通过手拧螺栓1246固定连接在一起,所述染色箱体11的前后两端上部分别设有进纱口14和出纱口15,所述染色箱体11内设有两个分别位于进纱口14和出纱口15处的染色牵引机构16,所述染色箱体11的后端内设有位于染色牵引机构16下方的导轨轮17,所述染色牵引机构16包括下滚轮161、将纱线压紧在下滚轮161上的上滚轮162和驱动下滚轮161转动的牵引电机163,所述上色机构13包括染料箱131、染料泵132、若干染料喷头133、安装座134和若干电动阀门135,所述染料泵132的输入端与染料箱131连通,所述染料泵132的输出端与连通管136连通,所述安装座134上设有染料喷头133,每个所述的染料喷头133均通过一电动阀门135与连通管136连通,所述清洗机构2包括清洗箱体21、两个清洗牵引机构22、清洗喷水管23和若干清洗喷头24,所述清洗箱体21的前后两端均设有清洗牵引机构22,所述清洗箱体21内设有与供水管连通的清洗喷水管23,所述清洗喷水管23上设有均匀分布的清洗喷头24,所述清洗箱体21的箱底倾斜设置,所述清洗箱体21上设有排水口25,所述排水口25上设有排水阀27,所述清洗箱体21的箱底高端设有导纱轮26,所述清洗喷水管23与清洗箱体21的箱底上部对应,还包括中和清洗装置5,所述安装座4上设有位于清洗机构2与烘干机构3之间的中和清洗装置5,所述中和清洗装置5与清洗机构2的结构相同,所述烘干机构3包括烘箱体31和设在烘箱体31内的若干加热管32,所述烘箱体31的前后两端分别设有纱线进口33和纱线出口34,加热管32的温度由前到后递减,所述清洗牵引机构22与染色牵引机构16的结构相同。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a textile yarn dyeing device of the present invention includes a dyeing mechanism 1, a cleaning mechanism 2, a drying mechanism 3 and a mounting seat 4, the dyeing mechanism 1, The cleaning mechanism 2 and the drying mechanism 3 are sequentially arranged on the mounting seat 4 from front to back. The dyeing mechanism 1 includes a
本发明工作过程:Working process of the present invention:
本发明一种纺织纱线染色装置在工作过程中,将纱线6从前方的染色牵引机构16的下滚轮161与上滚轮162之间穿过,然后在导纱体123下方的纱线缠绕辊122上呈螺旋状紧密缠绕,然后纱线6经过导轨轮17并从后方的染色牵引机构16的下滚轮161与上滚轮162之间穿过,然后依次经过前方的清洗牵引机构22、导纱轮26和后方的清洗牵引机构22,并保证纱线6在清洗箱体21的箱底低端内有一定的存量,然后将纱线6按照经过清洗机构2的过程从中和清洗装置5经过,然后依次经过纱线进口33、烘箱体31和纱线出口34进行烘干,得到染色纱线。In the working process of a textile yarn dyeing device of the present invention, the
染色机构1工作时,松动手拧螺栓1246,然后根据需要上下滑动吸气管1244带动活塞体1243升降调节,待调节完成后拧紧手拧螺栓1246,然后启动牵引电机163、染料泵132、负压泵1242和旋转电机121,牵引电机163带动下滚轮161转动牵引纱线,旋转电机121带动纱线缠绕辊122转动,纱线缠绕辊122的纱线输入端卷绕纱线同时其纱线输入端退绕纱线,卷绕的纱线在导纱体123的作用下下滑,染料泵132将染料箱131内的染料液泵入连通管136,然后通过电动阀门135并从相应的染料喷头133喷向纱线缠绕辊122上缠绕的纱线,根据需要工作的染料喷头133开启相应的电动阀门135,空腔125内的空气在负压泵1242的作用下排出,使空腔125内形成负压。When the dyeing mechanism 1 is working, loosen the hand-tightened
清洗机构2工作时,供水管输出的清洗水进入清洗喷水管23,最后从清洗喷头24喷出对清洗箱体21的箱底上部上的纱线进行清洗,清洗的清洗水流入清洗箱体21的箱底的低处并冲动该处的纱线摆动,然后从排水口25排出。When the cleaning mechanism 2 works, the cleaning water output by the water supply pipe enters the cleaning
中和清洗装置5与清洗机构2工作原理相同。The neutralization and cleaning device 5 has the same working principle as the cleaning mechanism 2 .
通过加热管32加热烘干中和清洗装置5清洗完成的纱线。The yarn finished by the
通过安装座4可将本申请固定设在纱线架上。This application can be fixedly arranged on the yarn rack through the mounting base 4 .
上述实施例是对本发明的说明,不是对本发明的限定,任何对本发明简单变换后的方案均属于本发明的保护范围。The above-mentioned embodiment is an illustration of the present invention, not a limitation of the present invention, and any solution after a simple transformation of the present invention belongs to the protection scope of the present invention.
Claims (10)
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