CN110670279A

CN110670279A - Efficient yarn dyeing apparatus

Info

Publication number: CN110670279A
Application number: CN201911062671.XA
Authority: CN
Inventors: 傅全辉
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-11-03
Filing date: 2019-11-03
Publication date: 2020-01-10

Abstract

The invention discloses an efficient yarn dyeing device which comprises a dyeing bin, a dyeing liquid box and an injection pipe, wherein a driving motor is installed on the dyeing bin, one side of the driving motor is connected with a driving shaft through a belt and a belt wheel in a transmission mode, and the driving shaft is erected on a platform through a first bearing seat and a support. According to the invention, a plurality of injection pipes for hanging yarns are arranged in the dyeing bin, the driving shaft which is in transmission connection with the belt and the belt wheel is driven to rotate by the driving motor, the worm arranged on the driving shaft is in transmission connection with the turbine arranged on the hollow shaft, so that the injection pipes which are in one-to-one correspondence with the hollow shaft synchronously rotate, and meanwhile, the dyeing liquid is injected onto the yarns through the nozzles and uniformly dyes the yarns.

Description

Efficient yarn dyeing apparatus

Technical Field

The invention relates to the technical field of dyeing equipment, in particular to an efficient yarn dyeing device.

Background

The yarn is a textile, is processed into products with certain fineness by various textile fibers, is used for weaving, rope making, thread making, knitting, embroidery and the like, and is divided into staple fiber yarn, continuous filament yarn and the like. In the production process of the textile, dyeing is carried out in the front of the weaving production procedure, the yarn dyeing can generally obtain good and firm level dyeing effect, and the yarn can be woven with the natural-color yarn according to different design requirements, so that higher economic value is obtained, the delivery cycle can be shortened, and the product has high reproducibility.

Traditional yarn dyeing process makes and places the yarn and bathes and dyes in the dye vat, and during this kind of traditional dyeing mode of bathing dyeing, the bath ratio is great, appears dyeing flower easily, still needs the manual work to play simultaneously and copies, can not guarantee the homogeneity of dyeing, leads to the hand labor volume big, and economic benefits is lower.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provides a high-efficiency yarn dyeing device.

In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides an efficient yarn dyeing device, includes dyeing storehouse, dye liquor case and injection pipe, install driving motor on the dyeing storehouse, and driving motor one side is connected with the drive shaft through belt and band pulley transmission, the drive shaft erects on the platform through first bearing frame and support, and is equipped with the worm in the drive shaft to the transmission of worm below is connected with the turbine, the turbine is installed on the hollow shaft, and the hollow shaft erects on the platform through the second bearing frame, rotary joint and branch union are passed through to hollow shaft one end, and another end runs through dyeing storehouse lateral wall and is connected with the injection pipe, the platform is located dyeing storehouse one side, and the platform below is equipped with the dye liquor case.

As a further description of the above technical solution:

the inside below in dyeing storehouse is equipped with the filter screen, and the filter screen below is located the inside accumulator tank that is equipped with in dyeing storehouse, the accumulator tank below is located the dyeing storehouse bottom and is equipped with the waste discharge mouth.

As a further description of the above technical solution:

the utility model discloses a water treatment device, including platform, control panel, PLC controller, driving motor, agitator motor, concentration detector, circulating pump, temperature sensor and flow controller, platform front end surface inlays and is equipped with control panel, and control panel is respectively in driving motor, agitator motor, concentration detector, circulating pump, temperature sensor and the flow controller electric connection that is equipped with through inside.

As a further description of the above technical solution:

the inside telescopic link that is equipped with of dyeing storehouse a lateral wall, and the telescopic link upper end is connected with the guide block, the guide block is connected with the guide way sliding connection that dyeing storehouse surface was seted up, the guide block is equipped with two altogether, and installs the crossbeam between two guide blocks, the even equidistance range of crossbeam top surface has a plurality of nylon pieces, and nylon piece upper surface be equipped with the anastomotic recess of support bearing surface.

As a further description of the above technical solution:

dye liquid case one side through being responsible for and shunt intercommunication, and be responsible for and install the circulating pump, shunt one side surface is equipped with a plurality of branch pipes, and every branch pipe all is connected with the injection pipe that corresponds through rotary joint, hollow shaft.

As a further description of the above technical solution:

agitator motor is installed at dye liquor roof portion, and agitator motor below is located dye liquor incasement portion and is connected with the puddler, puddler one side is located dye liquor incasement portion surface and is equipped with temperature sensor and concentration detector respectively, and the puddler below is equipped with the zone of heating, agitator motor top-down is equipped with coloring agent and flow controller to connect in the dye liquor case.

As a further description of the above technical solution:

the first bearing seats and the worms are respectively provided with a plurality of gears, each worm is positioned between two adjacent first bearing seats, and each worm is correspondingly in transmission connection with one turbine.

As a further description of the above technical solution:

the spraying pipe is equipped with a plurality ofly altogether, and a plurality of spraying pipe align to grid inside the dyeing storehouse, the spraying pipe is inside to be the cavity structure, and both ends welding has the baffle, and support bearing is installed to one of them terminal surface, the spraying pipe cross-section is triangle-shaped, and the side is the arc concave surface, arc concave surface evenly is provided with a plurality of nozzles.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, a plurality of injection pipes for hanging yarns are arranged in the dyeing bin, the driving shaft which is in transmission connection with the belt and the belt wheel is driven to rotate by the driving motor, the worm arranged on the driving shaft is in transmission connection with the turbine arranged on the hollow shaft, so that the injection pipes which are in one-to-one correspondence with the hollow shaft synchronously rotate, and simultaneously, dyeing liquid is injected onto the yarns through the nozzles and uniformly dyes the yarns.

2. According to the invention, the stirring rod is arranged in the dyeing liquid box, the stirring rod is driven by the stirring motor to stir the dyeing liquid in the dyeing liquid box, so that the uniformity of the dyeing liquid is improved, the heating layer, the concentration detector, the temperature sensor, the dyeing agent and the flow controller which are matched are arranged, so that the optimal dyeing effect of the dyeing liquid can be ensured, the temperature of the dyeing liquid is monitored by the temperature sensor, the work of the heater is controlled, the dyeing liquid reaches the dyeing effect of the set optimal temperature, the concentration of the dyeing liquid is detected by the concentration detector, the proper amount of the dyeing agent is added into the flow controller, the dyeing liquid reaches the set dyeing concentration process requirement, and the dyeing effect is ensured.

3. According to the invention, when the dyeing liquid is sprayed, the dyeing liquid in the dyeing liquid box is conveyed into the flow divider through the main pipe by the circulating pump, the branch pipe on one side of the flow divider is conveyed into the corresponding spraying pipe and sprayed onto the yarn by the nozzle to uniformly dye the yarn, so that the dyeing phenomenon is avoided, meanwhile, the bottom of the dyeing cabin is respectively provided with the filter screen and the recovery tank, the recovery tank can collect the dyeing liquid sprayed on the yarn, and the dyeing liquid flows back into the dyeing liquid box through the recovery tank after plush impurities in the dyeing liquid are filtered by the filter screen, so that the dyeing liquid is recycled, and the economic benefit is improved.

4. According to the invention, the front end of the dyeing bin is connected with the crossbeam for supporting the injection pipe through the guide block, the crossbeam drives the guide block to lift along the guide groove through the telescopic rod, so that the automatic lifting of the crossbeam is realized, the operation is convenient, the injection pipe is supported, the injection pipe is prevented from deforming due to the gravity of yarns, the defect of manually carrying the crossbeam is solved, wherein the top surface of the crossbeam is in contact with the support bearing through the nylon block, and the bearing support can be protected from being damaged when in contact with the nylon block.

Drawings

FIG. 1 is a top view of an efficient yarn dyeing apparatus according to the present invention;

FIG. 2 is a side view of a high efficiency yarn dyeing apparatus according to the present invention;

FIG. 3 is a front view of a high efficiency yarn dyeing apparatus according to the present invention;

FIG. 4 is a cross-sectional view A-A of a high efficiency yarn dyeing apparatus in accordance with the present invention;

FIG. 5 is a schematic view of a jet pipe structure of a high-efficiency yarn dyeing device according to the present invention;

fig. 6 is a schematic structural view of a beam and a nylon block of the high-efficiency yarn dyeing device provided by the invention.

Illustration of the drawings:

1. a dyeing bin; 2. a drive motor; 3. a drive shaft; 4. a first bearing housing; 5. a worm; 6. a platform; 7. a flow divider; 8. a branch pipe; 9. a swivel joint; 10. a hollow shaft; 11. a second bearing housing; 12. an injection pipe; 13. an arc-shaped concave surface; 14. a nozzle; 15. a baffle plate; 16. a support bearing; 17. a support; 18. a control panel; 19. a cross beam; 20. a guide groove; 21. a filter screen; 22. a recovery tank; 23. a waste discharge port; 24. a dyeing liquor box; 25. a heating layer; 26. a stirring rod; 27. a stirring motor; 28. a concentration detector; 29. a circulation pump; 30. a temperature sensor; 31. a coloring agent; 32. a flow controller; 33. a main pipe; 34. a telescopic rod; 35. a guide block; 36. a turbine; 37. nylon blocks.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Embodiment one, referring to fig. 1 and 4, a high-efficiency yarn dyeing apparatus includes a dyeing bin 1, a dye solution box 24 and an injection pipe 12, a driving motor 2 is installed on the dyeing bin 1, one side of the driving motor 2 is connected with a driving shaft 3 through a belt and a belt wheel in a transmission manner, the driving shaft 3 is erected on a platform 6 through a first bearing seat 4 and a bracket 17, a worm 5 is arranged on the driving shaft 3, a turbine 36 is connected below the worm 5 in a transmission manner, the turbine 36 is installed on a hollow shaft 10, the hollow shaft 10 is erected on the platform 6 through a second bearing seat 11, one end of the hollow shaft 10 is connected with a branch pipe 8 through a rotary joint 9, the other end penetrates through the side wall of the dyeing bin 1 and is connected with the injection pipe 12, the platform 6 is located on one side of the dyeing bin 1, the dye solution box 24 is arranged below the platform 6, the first bearing seats 4 and the worm 5 are, and each worm 5 is correspondingly connected with a turbine 36 in a transmission way, the yarn to be dyed is hung on the injection pipes 12, the driving motor 2 and the circulating pump 29 are started through the control panel, the driving shaft 3 which is in transmission connection with a belt and a belt wheel is driven to rotate through the driving motor 2, the worm 5 arranged on the driving shaft 3 is in transmission connection with the turbine 36 arranged on the hollow shaft 10, so that the injection pipes 12 which are in one-to-one corresponding connection with the hollow shaft 10 synchronously rotate, meanwhile, dyeing liquid is injected on the yarn through the nozzles 14 and uniformly dyes the yarn, and the mode of synchronously driving the plurality of injection pipes 12 to rotate and dye not only improves the dyeing efficiency of the device, but also enables the yarn hung on the injection pipes 12 to be freely and fully loosened, the yarn is freely untwisted to achieve twist balance, and the tension during spinning is eliminated.

In the second embodiment, referring to fig. 2, a stirring motor 27 is installed on the top of the dye solution box 24, a stirring rod 26 is connected below the stirring motor 27 and inside the dye solution box 24, a temperature sensor 30 and a concentration detector 28 are respectively arranged on one side of the stirring rod 26 and on the inner surface of the dye solution box 24, a heating layer 25 is arranged below the stirring rod 26, a dyeing agent 31 and a flow controller 32 are arranged on the stirring motor 27 from top to bottom and connected to the dye solution box 24, a control panel 18 is embedded on the front end surface of the platform 6, the control panel 18 is electrically connected to the driving motor 2, the stirring motor 27, the concentration detector 28, the circulating pump 29, the temperature sensor 30 and the flow controller 32 through a PLC controller arranged inside, the stirring motor 27 is started by the control panel 18, the stirring rod 26 is driven by the stirring motor 27 to stir the dyeing solution inside the dye solution box 24, so as to improve, supporting zone of heating 25 that sets up, concentration detector 28, temperature sensor 30, dyeing agent 31 and flow controller 32, can guarantee that the dyeing liquor reaches the best dyeing effect, monitor the dyeing liquor temperature through temperature sensor 30, and control heater 25 work, make the dyeing liquor reach the dye-uptake effect of setting for the optimum temperature, detect the dyeing liquor concentration through concentration detector 28, and control flow controller 32 adds the dyeing agent of suitable measurement, make the dyeing liquor reach the dyeing concentration technological requirement of setting for, guarantee the dye-uptake effect.

Third embodiment, referring to fig. 2 and 5, a plurality of injection pipes 12 are provided, and the plurality of injection pipes 12 are uniformly arranged inside the dyeing chamber 1, the inside of the injection pipe 12 is a cavity structure, and the two ends of the injection pipe are welded with baffles 15, one end surface of the injection pipe is provided with a support bearing 16, the cross section of the injection pipe 12 is triangular, the side surface of the injection pipe is an arc concave surface 13, the surface of the arc concave surface 13 is uniformly provided with a plurality of nozzles 14, one side of the dyeing solution tank 24 is communicated with the flow divider 7 through a main pipe 33, the main pipe 33 is provided with a circulating pump 29, one side surface of the flow divider 7 is provided with a plurality of branch pipes 8, each branch pipe 8 is connected with the corresponding injection pipe 12 through a rotary joint 9 and a hollow shaft 10, a filter screen 21 is provided below the inside of the dyeing chamber 1, a recovery tank 22 is provided below the filter screen 21 and inside the dyeing chamber, carry the dyeing liquid in the dyeing liquid case 24 to the shunt 7 through being responsible for 33 through circulating pump 29, the branch pipe 10 of shunt 7 one side is carried to the injection pipe 12 that corresponds in, and spout to the yarn through nozzle 14 on, carry out the uniform dyeing to the yarn, avoid appearing the phenomenon of dyeing flower, simultaneously, dyeing storehouse 1 bottom is equipped with filter screen 21 and accumulator 22 respectively, the accumulator 22 can collect the dyeing liquid that drenches down on the yarn, after filtering the plush debris in the dyeing liquid through filter screen 21, flow back to the dyeing liquid case 24 through accumulator 22, thereby to dyeing liquid recycle, economic benefits improves.

In the fourth embodiment, referring to fig. 2, 3 and 6, a telescopic rod 34 is provided inside one side wall of the dyeing cabin 1, the upper end of the telescopic rod 34 is connected with a guide block 35, the guide block 35 is in sliding connection with a guide groove 20 arranged on the surface of the dyeing bin 1, the number of the guide blocks 35 is two, and a beam 19 is arranged between the two guide blocks 35, a plurality of nylon blocks 37 are uniformly arranged on the top surface of the beam 19 at equal intervals, and the upper surface of the nylon block 37 is provided with a groove matched with the surface of the support bearing 16, the arranged beam 19 drives the guide block 35 to lift along the guide groove 20 through the telescopic rod 34, thereby realizing the automatic lifting of the beam 19, being convenient for operation, not only realizing the support of the injection pipe 12 and preventing the injection pipe 12 from deforming due to the gravity of the yarn, but also solving the defect of manually carrying the beam 19, the top surface of the cross beam 19 is in contact with the support bearing 16 through the nylon block 37, so that the support bearing 16 can be protected from being damaged when in contact with the nylon block 37.

The working principle is as follows: when the device is used, the device is installed in a reasonable area, a power supply and a water source are switched on, firstly, a bin door is opened, a yarn to be dyed is hung on the injection pipe 12, then, the telescopic rod 34 drives the guide block 35 to ascend and descend along the guide groove 20, so that the beam 19 is automatically ascended, the injection pipe 12 is supported, the injection pipe 12 is prevented from deforming due to the gravity of the yarn, the bin door is closed, the driving motor 2 and the circulating pump 29 are started through the control panel 18, the driving shaft 3 which is in transmission connection with a belt and a belt wheel is driven to rotate through the driving motor 2, the worm 5 arranged on the driving shaft 3 is in transmission connection with the turbine 36 arranged on the hollow shaft 10, so that the injection pipes 12 connected with the hollow shaft 10 in one-to-one correspondence are synchronously rotated, meanwhile, the stirring rod 26 is driven by the stirring motor 27 to stir the dyeing liquid in the dyeing liquid box 24, the, The concentration detector 28, the temperature sensor 30, the dyeing agent 31 and the flow controller 32 can ensure that the dyeing solution achieves the best dyeing effect, the temperature sensor 30 is used for monitoring the temperature of the dyeing solution, the heater 25 is controlled to work, the dyeing solution achieves the dyeing effect of the set best temperature, the concentration of the dyeing solution is detected through the concentration detector 28, the flow controller 32 is controlled to add the dyeing agent with proper metering, the dyeing solution achieves the process requirement of the set dyeing concentration, when the dyeing solution is sprayed, the dyeing solution in the dyeing solution box 24 is conveyed into the flow divider 7 through the main pipe 33 through the circulating pump 29, the branch pipe 10 on one side of the flow divider 7 is conveyed into the corresponding spraying pipe 12 and sprayed onto the yarn through the nozzle 14, the yarn is uniformly dyed, the dyeing phenomenon is avoided, meanwhile, the bottom of the dyeing bin 1 is respectively provided with the filter screen 21 and the recovery tank 22, the recovery tank 22 can collect the dyeing solution sprayed on the yarn, the lint impurities in the dyeing solution are filtered by the filter screen 21 and then returned to the dyeing solution tank 24 through the recovery tank 22, thereby recycling the dyeing solution.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. An efficient yarn dyeing device comprises a dyeing bin (1), a dye liquor box (24) and an injection pipe (12), and is characterized in that a driving motor (2) is installed on the dyeing bin (1), one side of the driving motor (2) is connected with a driving shaft (3) through a belt and a belt wheel in a transmission manner, the driving shaft (3) is erected on a platform (6) through a first bearing seat (4) and a support (17), a worm (5) is arranged on the driving shaft (3), a turbine (36) is connected below the worm (5) in a transmission manner, the turbine (36) is installed on a hollow shaft (10), the hollow shaft (10) is erected on the platform (6) through a second bearing seat (11), one end of the hollow shaft (10) is connected with a branch pipe (8) through a rotary joint (9), and the other end penetrates through the side wall of the dyeing bin (1) and is connected with the injection pipe (12), the platform (6) is positioned on one side of the dyeing bin (1), and a dye liquor box (24) is arranged below the platform (6).

2. The yarn dyeing device with high efficiency according to claim 1, characterized in that the plurality of jet pipes (12) are provided, and the plurality of jet pipes (12) are uniformly arranged inside the dyeing bin (1), the inside of the jet pipes (12) is of a cavity structure, and the two ends of the jet pipes are welded with baffles (15), wherein a support bearing (16) is installed on one end surface, the cross section of the jet pipe (12) is triangular, the side surface is an arc concave surface (13), and the surface of the arc concave surface (13) is uniformly provided with a plurality of nozzles (14).

3. A high-efficiency yarn dyeing device as claimed in claim 1, characterized in that said first bearing seats (4) and said worm screws (5) are respectively provided in plurality, and each worm screw (5) is located between two adjacent first bearing seats (4), and each worm screw (5) is in transmission connection with a worm wheel (36).

4. The efficient yarn dyeing device according to claim 1, characterized in that a stirring motor (27) is installed at the top of the dyeing liquid tank (24), a stirring rod (26) is connected inside the dyeing liquid tank (24) below the stirring motor (27), a temperature sensor (30) and a concentration detector (28) are respectively arranged on the inner surface of the dyeing liquid tank (24) on one side of the stirring rod (26), a heating layer (25) is arranged below the stirring rod (26), and a dyeing agent (31) and a flow controller (32) are arranged on the stirring motor (27) from top to bottom and are connected with the dyeing liquid tank (24).

5. The yarn dyeing device with high efficiency as claimed in claim 1, characterized in that one side of the dyeing liquid tank (24) is communicated with the diverter (7) through a main pipe (33), a circulating pump (29) is installed on the main pipe (33), a plurality of branch pipes (8) are arranged on one side surface of the diverter (7), and each branch pipe (8) is connected with a corresponding jet pipe (12) through a rotary joint (9) and a hollow shaft (10).

6. The efficient yarn dyeing device according to claim 1 or 2, characterized in that a telescopic rod (34) is arranged inside one side wall of the dyeing bin (1), a guide block (35) is connected to the upper end of the telescopic rod (34), the guide block (35) is slidably connected with a guide groove (20) formed in the surface of the dyeing bin (1), two guide blocks (35) are arranged, a cross beam (19) is installed between the two guide blocks (35), a plurality of nylon blocks (37) are uniformly arranged on the top surface of the cross beam (19) at equal intervals, and a groove matched with the surface of the support bearing (16) is formed in the upper surface of each nylon block (37).

7. The yarn dyeing device with high efficiency as claimed in claim 1, 4, 5 or 6, wherein the control panel (18) is embedded in the front end surface of the platform (6), and the control panel (18) is electrically connected with the driving motor (2), the stirring motor (27), the concentration detector (28), the circulating pump (29), the temperature sensor (30) and the flow controller (32) through the PLC controller arranged inside.

8. The yarn dyeing device with high efficiency according to claim 1, characterized in that a filter screen (21) is arranged below the inside of the dyeing bin (1), a recovery tank (22) is arranged below the filter screen (21) and inside the dyeing bin (1), and a waste discharge port (23) is arranged below the recovery tank (22) and at the bottom of the dyeing bin (1).