CN217475304U - Automatic assembly equipment for IO module - Google Patents
Automatic assembly equipment for IO module Download PDFInfo
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- CN217475304U CN217475304U CN202221479508.0U CN202221479508U CN217475304U CN 217475304 U CN217475304 U CN 217475304U CN 202221479508 U CN202221479508 U CN 202221479508U CN 217475304 U CN217475304 U CN 217475304U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model provides an automatic assembly device for IO modules, which comprises a module feeding tray, a module grabbing robot, an upper cover feeding tray, an upper cover grabbing robot, a four-station turntable and a vision camera; the module on-line tray is used for storing the module body and the assembled product; the module grabbing robot is used for loading the module body on the module on-line tray onto the four-station turntable; the upper cover wire feeding tray is used for storing the upper cover body. In the structure of the utility model, the four-station turntable matching module grabbing robot, the upper cover grabbing robot and the vision camera are arranged to simultaneously and respectively complete the feeding of four module bodies, the position detection of the module bodies, the assembly of the upper cover bodies and the module bodies and the detection of the assembly and the product quality, so that the assembly efficiency and the assembly quality are increased while the automatic assembly of the IO module is realized; the popularization and the application have good economic benefit and social benefit.
Description
Technical Field
The utility model belongs to the technical field of the IO module, in particular to IO module automatic assembly equipment.
Background
With the continuous expansion of industrial scales of electric power, chemical industry, water treatment and the like, the continuous improvement of industrial and electric power automation levels puts higher requirements on production operation and management of factories and power plants, and IO modules in industrial and electric power control systems play a very important role in field data acquisition and control.
When the existing IO module is produced, the IO module is assembled mainly in an artificial mode, so that the manual use cost is increased, and the assembly efficiency and the assembly quality cannot be guaranteed.
How to design an IO module automatic assembly equipment, how to reduce IO module assembly cost, guarantee assembly efficiency and assembly quality becomes the problem that needs to solve urgently.
SUMMERY OF THE UTILITY MODEL
In view of the above prior art's shortcoming, the utility model aims to provide an IO module automatic assembly equipment for adopt among the solution prior art that manual assembly IO module is with high costs, inefficiency and the poor problem of assembly quality.
In order to achieve the purpose, the utility model provides an automatic assembly device for IO modules, which comprises a module on-line tray, a module grabbing robot, an upper cover on-line tray, an upper cover grabbing robot, a four-station turntable and a vision camera;
the module on-line tray is used for storing the module body and the assembled product; the module grabbing robot is used for loading the module body on the module on-line tray onto the four-station turntable; the upper cover wire-feeding tray is used for storing the upper cover body; the upper cover grabbing robot is used for feeding an upper cover body on the upper cover feeding tray and assembling the upper cover body on the upper cover feeding tray with a module body on the four-station turntable; the four-station turntable is used for transferring the module body and a product formed by assembling the module body and the upper cover body; the vision camera is used for detecting the position of the module body on the four-station turntable and the quality of a product formed by assembling the module body and the upper cover body;
by adopting the technical scheme: the module body is intensively loaded to the position of the module grabbing robot through the module wire loading tray, and the upper cover body is loaded to the position of the upper cover grabbing robot through the upper cover wire loading tray; when the IO module is assembled, the module body on the module on-line tray is fed onto the four-station turntable by the module grabbing robot, the four-station turntable carries the module body to rotate, the position of the module body is detected by the vision camera firstly, then the module body is rotated to the position to be assembled with the upper cover body, at the moment, the upper cover grabbing robot can feed the upper cover body on the upper cover on-line tray onto the four-station turntable and assemble the upper cover body with the module body on the four-station turntable, after the assembly is finished, the product that forms by module body and upper cover body assembly can rotate to second vision camera position along with the quadruplex position carousel, detects the quality that the assembly formed the product by second vision camera, and the product that finally forms of assembly rotates to the initial material loading position of module body, snatchs the robot by the module and takes off the product of assembling and put back on module online tray again, accomplishes the assembly of IO module product.
In an embodiment of the present invention, the module feeding tray is installed on the tray conveyor line body, and the tray conveyor line body is provided with a driving mechanism and drives the module feeding tray to move on the tray conveyor line body through the driving mechanism;
by adopting the technical scheme: the automatic conveying of the module on-line tray is completed by additionally arranging the tray conveying line body, so that the automatic preliminary feeding of the module body is realized, and the premise is provided for the automatic discharging of a product after the assembly is completed.
In an embodiment of the present invention, the tray conveyor line body passes through the apparatus body, the inside and the outside of the tray conveyor line body corresponding to the apparatus body are respectively provided with a module grabbing station and a module offline storage location, and the position of the module grabbing station corresponds to the module grabbing robot;
by adopting the technical scheme: the module grabbing station is a standard grabbing station, and the module on-line tray moves to the position on the tray conveyor line body to grab the module body by the module grabbing robot, so that the module grabbing robot can grab the module body and ensure the matching degree of the module grabbing robot and the module body; the module off-line storage position is the blanking position of the assembled product on the module on-line tray, and the staff can directly carry out blanking on the assembled product at the position outside the equipment after the module on-line tray moves to the position.
In an embodiment of the present invention, an upper cover lower line storage location is provided at a lower side of the upper cover upper line tray, and the upper cover lower line storage location is used for storing the upper cover upper line tray after use;
by adopting the technical scheme: the storage position of winding unloading of the upper cover is added, the placing position of the overhead tray is provided, the time occupied by replacement of the overhead tray is reduced, and the premise is provided for automation of assembly.
In an embodiment of the present invention, the four-station turntable is sequentially provided with a module loading position, a first visual inspection station, a combination position and a second visual inspection station at equal intervals along the counterclockwise direction; the module feeding position is the feeding position of the module body; the first visual detection station is a detection position of the vision camera on the fed module body; the assembling position is an assembling position of the upper cover body and the module body; the second visual detection station is a detection position for assembly and product quality;
by adopting the technical scheme: there are four stations of material level, first visual detection station, attach together position and second visual detection station on the quadruplex position carousel, can cooperate the module to snatch four different assembly actions that robot, upper cover snatch robot and vision camera carried out four subassemblies simultaneously, cooperation self rotation is accomplished automatic assembly flow, increases assembly efficiency.
In an embodiment of the present invention, the system further comprises a waste tray, wherein the waste tray is arranged at the adjacent side of the module grabbing robot for storing unqualified products;
by adopting the technical scheme: the waste material dish provides the position of placing of unqualified product, and the product after the assembly is detected by the vision camera, if unqualified, can snatch the robot by the module and shift nonconforming product to it and collect to realize the separation of qualified and nonconforming product, avoid good product mixture not of uniform.
Advantageous effects
In the structure of the utility model, the four-station turntable matching module grabbing robot, the upper cover grabbing robot and the vision camera are arranged to simultaneously and respectively complete the feeding of four module bodies, the position detection of the module bodies, the assembly of the upper cover bodies and the module bodies and the detection of the assembly and the product quality, so that the assembly efficiency and the assembly quality are increased while the automatic assembly of the IO module is realized; the popularization and the application have good economic benefit and social benefit.
Drawings
Fig. 1 is a schematic diagram of the present invention.
In the figure: 1. a module online tray; 2. a module grabbing robot; 3. a module grabbing station; 4. storing the module offline; 5. loading the module; 6. a first vision inspection station; 7. assembling; 8. covering the upper wire tray; 9. storing the position of the lower line of the upper cover; 10. a second visual inspection station; 11. a scrap tray; 12. an upper cover grabbing robot; 13. a four-station turntable; 14. a pallet conveyor line body.
Detailed Description
The following description is given for illustrative embodiments of the present invention, and other advantages and effects of the present invention will be apparent to those skilled in the art from the disclosure of the present invention.
Please refer to fig. 1. It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.
As shown in fig. 1, the utility model provides an IO module automatic assembly equipment, which comprises a module on-line tray 1, a module grabbing robot 2, an upper cover on-line tray 8, an upper cover grabbing robot 12, a four-station turntable 13 and a vision camera; the module on-line tray 1 is used for storing the module body and the assembled product; the module grabbing robot 2 is used for loading the module body on the module wire loading tray 1 onto the four-station turntable 13; the upper cover upper line tray 8 is used for storing the upper cover body; the upper cover grabbing robot 12 is used for feeding an upper cover body on the upper cover feeding tray 8 and assembling the upper cover body with a module body on the four-station turntable 13; the four-station rotary table 13 is used for transferring the module body and a product formed by assembling the module body and the upper cover body; the vision camera is used for detecting the position of the module body on the four-station turntable 13 and the quality of a product formed by assembling the module body and the upper cover body. By adopting the technical scheme: the module body is intensively loaded to the position of the module grabbing robot 2 through the module wire loading tray 1, and the upper cover body is loaded to the position of the upper cover grabbing robot 12 through the upper cover wire loading tray 8; when IO module assembly is carried out, a module grabbing robot 2 is used for feeding a module body on a module on-line tray 1 onto a four-station turntable 13, the four-station turntable 13 carries the module body to rotate, the module body is firstly detected by a visual camera and then rotates to a position to be assembled with an upper cover body, at the moment, an upper cover grabbing robot 12 is used for feeding an upper cover body on an upper cover on-line tray 8 onto the four-station turntable 13 and assembling the upper cover body with the module body on the four-station turntable 13, after the assembly is finished, a product formed by assembling the module body and the upper cover body rotates to a second visual camera position along with the four-station turntable 13, the quality of the product formed by assembly is detected by a second visual camera, the product formed by final assembly is rotated to the initial feeding position of the module body, the assembled product is taken down by the module grabbing robot 2 and placed back onto the module on-line tray 1 again, and assembling the IO module product.
The module feeding tray 1 is arranged on a tray conveyor line body 14, a driving mechanism is arranged on the tray conveyor line body 14, and the module feeding tray 1 is driven by the driving mechanism to move on the tray conveyor line body 14; by adopting the technical scheme: the automatic conveying of the line tray 1 on the module is completed by adding the tray conveying line body 14, so that the automatic preliminary feeding of the module body is realized, and a premise is provided for the automatic discharging of a product after the assembly is completed.
Further, the tray conveying line body 14 penetrates through the equipment body, a module grabbing station 3 and a module off-line storage position 4 are respectively arranged inside and outside the tray conveying line body 14 corresponding to the equipment body, and the position of the module grabbing station 3 corresponds to the module grabbing robot 2. By adopting the technical scheme: the module grabbing station 3 is a standard grabbing station, and the module on-line tray 1 can grab the module body only when moving to the module grabbing robot 2 at the position on the tray conveying line body 14, so that the module grabbing robot 2 can grab the module body and ensure the matching degree of the module grabbing robot and the module body; the module offline storage position 4 is a blanking position of the assembled product on the module online tray 1, and after the module online tray 1 moves to the position, a worker can directly perform blanking of the assembled product at the position outside the device.
An upper cover lower line storage position 9 is arranged on the lower side of the upper cover upper line tray 8, and the upper cover lower line storage position 9 is used for storing the upper cover upper line tray 8 after use is completed. By adopting the technical scheme: the upper cover offline storage position 9 is additionally arranged, the placing position of the empty upper cover online tray 8 is provided, the time occupied by replacing the upper cover online tray 8 is shortened, and the premise is provided for the automation of assembly.
The four-station rotary table 13 is sequentially provided with a module feeding position 5, a first visual detection station 6, a combination position 7 and a second visual detection station 10 at equal intervals along the anticlockwise direction; the module loading position 5 is a loading position of the module body; the first visual detection station 6 is a detection position of the vision camera on the fed module body; the assembling position 7 is an assembling position of the upper cover body and the module body; the second visual inspection station 10 is an inspection station for assembly and product quality. By adopting the technical scheme: four stations of material level 5, first visual detection station 6, position 7 and second visual detection station 10 are gone up to having the module on the quadruplex position carousel 13, can cooperate the module to snatch robot 2, the upper cover snatchs robot 12 and the vision camera carries out four different assembly actions of four subassemblies simultaneously, cooperates the rotation of self to accomplish automatic assembly flow, increases assembly efficiency.
Still include waste material dish 11, waste material dish 11 sets up and is used for saving unqualified product in the adjacent side of module grabbing robot 2. By adopting the technical scheme: the waste material tray 11 provides the position of placing of unqualified product, and the product after the assembly is detected by the vision camera, if unqualified, can snatch robot 2 by the module and shift unqualified product to its collection to realize the separation of qualified and unqualified product, avoid good product mixture not of uniform.
In specific implementation, when an IO module is assembled, a module body on a module on-line tray 1 is fed onto a four-station turntable 13 by a module grabbing robot 2, the four-station turntable 13 carries the module body to rotate, the module body passes through the position of a visual camera detection module body at first and then rotates to a position to be assembled with an upper cover body, at the moment, the upper cover grabbing robot 12 can feed an upper cover body on an upper cover on-line tray 8 onto the four-station turntable 13 and is assembled with the module body on the four-station turntable 13, after the assembly is completed, a product formed by assembling the module body and the upper cover body rotates to a second visual camera position along with the four-station turntable 13, the quality of the product formed by the assembly is detected by a second visual camera, the product formed by the final assembly rotates to the initial feeding position of the module body, the assembled product is taken down by the module grabbing robot 2 and placed back on the module on-line tray 1 again, and finishing the assembly of the IO module product.
To sum up, the utility model provides an IO module automatic assembly equipment, through setting up quadruplex position carousel 13 and cooperating module grabbing robot 2, upper cover grabbing robot 12 and vision camera and accomplish the material loading of four module bodies, the position detection of module body, the assembly of upper cover body and module body and assembly and the detection of product quality respectively simultaneously, when realizing IO module automated assembly, increased assembly efficiency and assembly quality; the popularization and the application have good economic benefit and social benefit. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention shall be covered by the claims of the present invention.
Claims (6)
1. The utility model provides an IO module automatic assembly equipment which characterized in that: the device comprises a module online tray (1), a module grabbing robot (2), an upper cover online tray (8), an upper cover grabbing robot (12), a four-station turntable (13) and a vision camera;
the module on-line tray (1) is used for storing the module body and the assembled product; the module grabbing robot (2) is used for feeding the module body on the module on-line tray (1) onto the four-station turntable (13); the upper cover upper line tray (8) is used for storing the upper cover body; the upper cover grabbing robot (12) is used for loading an upper cover body on the upper cover loading tray (8) and assembling the upper cover body with a module body on the four-station turntable (13); the four-station rotary table (13) is used for transferring the module body and a product formed by assembling the module body and the upper cover body; the vision camera is used for detecting the position of the module body on the four-station turntable (13) and the quality of a product formed by assembling the module body and the upper cover body.
2. The automatic IO module assembling apparatus according to claim 1, wherein: the module on-line tray (1) is installed on a tray conveying line body (14), a driving mechanism is arranged on the tray conveying line body (14), and the module on-line tray (1) is driven to move on the tray conveying line body (14) through the driving mechanism.
3. The automatic IO module assembling apparatus according to claim 2, wherein: the tray conveying line body (14) penetrates through the equipment body, a module grabbing station (3) and a module offline storage position (4) are respectively arranged on the tray conveying line body (14) corresponding to the inside and the outside of the equipment body, and the position of the module grabbing station (3) corresponds to the module grabbing robot (2).
4. The automatic IO module assembling apparatus according to claim 1, wherein: the downside of upper cover tray (8) of going up the production line is provided with upper cover storage bit (9) of going down, upper cover storage bit (9) of going down is used for storing upper cover tray (8) of going up the production line after using the completion.
5. The automatic IO module assembling apparatus according to claim 1, wherein: the four-station rotary table (13) is sequentially provided with a module feeding position (5), a first visual detection station (6), a combination position (7) and a second visual detection station (10) at equal intervals along the anticlockwise direction; the module feeding position (5) is a feeding position of the module body; the first visual detection station (6) is a detection position of a vision camera on the fed module body; the assembling position (7) is an assembling position of the upper cover body and the module body; the second visual inspection station (10) is an assembly and product quality inspection location.
6. The automatic IO module assembling apparatus according to claim 1, wherein: still include waste material dish (11), waste material dish (11) set up and are used for saving nonconforming product in the adjacent side that module snatched robot (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221479508.0U CN217475304U (en) | 2022-06-14 | 2022-06-14 | Automatic assembly equipment for IO module |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221479508.0U CN217475304U (en) | 2022-06-14 | 2022-06-14 | Automatic assembly equipment for IO module |
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| CN217475304U true CN217475304U (en) | 2022-09-23 |
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| CN202221479508.0U Active CN217475304U (en) | 2022-06-14 | 2022-06-14 | Automatic assembly equipment for IO module |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115458419A (en) * | 2022-09-26 | 2022-12-09 | 杭州沃镭智能科技股份有限公司 | Automatic glue pouring line and method for IGBT power module |
| CN115922335A (en) * | 2023-02-14 | 2023-04-07 | 广州蓝玛自动化机械有限公司 | Automatic assembly system and assembly method |
-
2022
- 2022-06-14 CN CN202221479508.0U patent/CN217475304U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115458419A (en) * | 2022-09-26 | 2022-12-09 | 杭州沃镭智能科技股份有限公司 | Automatic glue pouring line and method for IGBT power module |
| CN115922335A (en) * | 2023-02-14 | 2023-04-07 | 广州蓝玛自动化机械有限公司 | Automatic assembly system and assembly method |
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