CN217410859U - Circulation that is exclusively used in rice processing grinds material subassembly - Google Patents
Circulation that is exclusively used in rice processing grinds material subassembly Download PDFInfo
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- CN217410859U CN217410859U CN202220818093.9U CN202220818093U CN217410859U CN 217410859 U CN217410859 U CN 217410859U CN 202220818093 U CN202220818093 U CN 202220818093U CN 217410859 U CN217410859 U CN 217410859U
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Abstract
Description
技术领域technical field
本实用新型涉及水稻加工技术领域,具体为一种专用于水稻加工的循环碾料组件。The utility model relates to the technical field of rice processing, in particular to a circulating rolling material component specially used for rice processing.
背景技术Background technique
水稻在收割并晾干后,通过碾去水稻表面的米糠层的加工工艺即可得到大米。然而晾干后的水稻在碾料时,外层容易残留一些米糠层,导致碾料效果不好,需要进行往复循环碾料,才能够得到大米成品,但在往复循环对大米碾料的加工时,需要人工进行上下料,较为浪费人力,使用不便。After the rice is harvested and dried, the rice can be obtained by the process of grinding off the rice bran layer on the surface of the rice. However, when the dried rice is milled, some rice bran layer is likely to remain on the outer layer, resulting in poor milling effect. It is necessary to perform reciprocating cycle milling to obtain finished rice. , which requires manual loading and unloading, which is a waste of manpower and inconvenient to use.
其次,传统的碾料设备缺少对米糠及粉尘的收集,被从大米上分离的米糠以及粉尘则会散落在车间内,导致车间工作环境差,不仅影响加工后的米质,而且操作人员容易吸入粉尘,严重影响工作人员身体健康。Secondly, the traditional milling equipment lacks the collection of rice bran and dust. The rice bran and dust separated from the rice will be scattered in the workshop, resulting in a poor working environment in the workshop, which not only affects the quality of the processed rice, but also is easy for operators to inhale. Dust can seriously affect the health of workers.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种专用于水稻加工的循环碾料组件,从而解决了上述背景技术中的问题。The purpose of the present utility model is to provide a circulating rolling material assembly specially used for rice processing, so as to solve the above-mentioned problems in the background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种专用于水稻加工的循环碾料组件,包括加工机箱和安装在加工机箱内部的按照从上至下平行排布的三组传送单元,在每个传送单元的上方设置有与传送单元的上表面保持一定间隙以完成对水稻摊平的若干个摊平滚轮,加工机箱的一侧设置有上料单元;A circulating grinding assembly specially used for rice processing, comprising a processing box and three groups of conveying units arranged in parallel from top to bottom installed inside the processing box, and above each conveying unit is provided with an upper surface of the conveying unit. A certain gap is maintained on the surface to complete several flattening rollers for flattening the rice, and a feeding unit is arranged on one side of the processing box;
所述加工机箱的上端设置有进料斗;The upper end of the processing box is provided with a feeding hopper;
在进料斗的出口处设有固定在加工机箱内壁上的导料板以及与导料板相对布置的用以阻挡水稻的阻挡板,阻挡板的下部呈弧形弯曲状;At the outlet of the feeding hopper, there is a material guide plate fixed on the inner wall of the processing box and a blocking plate arranged opposite to the material guide plate to block the rice, and the lower part of the blocking plate is curved in an arc shape;
在导料板与阻挡板形成的过料通道的下方设置有一对安装在加工机箱内壁上的碾料滚轮,该碾料滚轮分布于三组传送单元中处于最上端的传送单元的上方,水稻经过碾料滚轮碾料后落入最上端的传送单元上;A pair of grinding rollers installed on the inner wall of the processing box are arranged below the material passage formed by the guide plate and the blocking plate. The rolling rollers are distributed above the uppermost conveying unit among the three groups of conveying units. After the material is rolled by the material roller, it falls onto the uppermost conveying unit;
在每个传送单元的输出末端下方均设有扬尘去壳装置,用以将灰尘和稻壳从米粒中分离并收集。Below the output end of each conveying unit is a dust husking device to separate and collect dust and rice husks from rice grains.
作为本实用新型的进一步改进,所述传送单元包括驱动轴和传动轴,驱动轴和传动轴外侧设置有传动带。As a further improvement of the present invention, the transmission unit includes a drive shaft and a transmission shaft, and a transmission belt is provided on the outside of the drive shaft and the transmission shaft.
作为本实用新型的进一步改进,所述摊平滚轮的两侧设置有传动头,每个传送单元上方的相邻的传动头通过传动皮带两两连接,任一个摊平滚轮外接电机。As a further improvement of the present invention, the two sides of the flattening roller are provided with transmission heads, the adjacent transmission heads above each transmission unit are connected in pairs by transmission belts, and any flattening roller is connected to an external motor.
作为本实用新型的进一步改进,所述加工机箱的内壁靠近扬尘去壳装置的位置设置有防漏斜块,加工机箱的内部下端设置有集料斗,集料斗的下端设置有储料箱,集料斗的一侧设置有出料管,出料管与加工机箱的出料口相连通。As a further improvement of the present utility model, the inner wall of the processing box is provided with a leak-proof inclined block at the position close to the dust removal device, the inner lower end of the processing box is provided with a collection hopper, the lower end of the collection hopper is provided with a storage box, and the collection hopper A discharge pipe is arranged on one side of the machine, and the discharge pipe is communicated with the discharge port of the processing chassis.
作为本实用新型的进一步改进,所述储料箱的上端与上料单元连接,出料管的上端设置有挡料单元。As a further improvement of the present invention, the upper end of the storage box is connected with the feeding unit, and the upper end of the discharging pipe is provided with a material blocking unit.
作为本实用新型的进一步改进,所述挡料单元包括挡料板和设置在挡料板一侧的旋转轴,旋转轴铰接安装在出料管的上端,所述出料管的上端还设有挡板块,挡板块与挡料板配合形成挡料,挡料板的下端设置有伸缩杆,伸缩杆的一端与铰接在加工机箱内壁上的驱动气缸相连接。As a further improvement of the present invention, the baffle unit includes a baffle plate and a rotating shaft arranged on one side of the baffle plate, the rotating shaft is hingedly mounted on the upper end of the discharge pipe, and the upper end of the discharge pipe is further provided with The baffle block cooperates with the baffle plate to form a baffle, the lower end of the baffle plate is provided with a telescopic rod, and one end of the telescopic rod is connected with a driving cylinder hinged on the inner wall of the processing box.
作为本实用新型的进一步改进,所述出料管上设有供伸缩杆穿过的侧孔,该侧孔的下侧壁为沿着出料管内径方向向下倾斜的斜料面。As a further improvement of the present invention, the discharge pipe is provided with a side hole for the telescopic rod to pass through, and the lower side wall of the side hole is an inclined material surface inclined downward along the inner diameter direction of the discharge pipe.
作为本实用新型的进一步改进,所述上料单元包括安装管和设置在安装管内部的旋转杆,旋转杆的外侧设置有螺旋叶片,安装管的上端设置有进料口,螺旋叶片的上端设置有限位盘,限位盘的侧面设置有相对于安装管能够转动的移动滚珠。As a further improvement of the present utility model, the feeding unit includes an installation pipe and a rotating rod arranged inside the installation pipe, the outer side of the rotating rod is provided with a helical blade, the upper end of the installation pipe is provided with a feeding port, and the upper end of the helical blade is provided with A limit plate is provided on the side of the limit plate with a movable ball that can rotate relative to the installation tube.
作为本实用新型的进一步改进,所述扬尘去壳装置包括吹气枪,在加工机箱的内壁上设有与吹气枪相对的出风口。As a further improvement of the present invention, the dust removal device includes an air blowing gun, and an air outlet opposite to the air blowing gun is arranged on the inner wall of the processing case.
作为本实用新型的进一步改进,所述扬尘去壳装置还包括固定在出风口上的集尘袋。As a further improvement of the present utility model, the dust removal device further comprises a dust collecting bag fixed on the air outlet.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
1、本实用新型将水稻从进料斗投入后,通过一对碾料滚轮实现对水稻的碾料脱壳,接着水稻落入到三组传送单元中处于最上端的传送单元上,随着该传送单元的转动以将水稻水平输送至传送单元的输出末端,水稻从该输出末端落下,启动扬尘去壳装置进行鼓风,从而将脱落的米糠层和灰尘吹入到扬尘去壳装置内并收集;1. After the rice is put in from the feeding hopper in the present invention, the rice is milled and hulled by a pair of grinding rollers, and then the rice falls into the uppermost conveying unit among the three groups of conveying units. The rotation of the unit transports the rice horizontally to the output end of the conveying unit, the rice falls from the output end, and the dust husking device is activated to blow air, so as to blow the fallen rice bran layer and dust into the dust hulling device and collect;
2、本实用新型在每个传送单元的输出末端下方均设有扬尘去壳装置,形成了三级扬尘处理,从而保证了碾料后的去壳和灰尘的效果;2. The utility model is provided with a dust removal device under the output end of each conveying unit, forming a three-stage dust treatment, thereby ensuring the effect of removing the husk and dust after grinding;
3、本实用新型根据出料管输出的米质量来决定是否需要再次碾料,当需要碾料,则启动驱动气缸,驱使挡料板抵靠在挡板块上,这样米料就会顺着集料斗落入到储料箱内,再启动上料单元,将储料箱内的米料再次输送至导料板上,进行下一轮碾料处理,无需人工投料,循环碾料效果更好。3. The utility model decides whether to grind the material again according to the quality of the rice output by the discharge pipe. When the material needs to be rolled, the driving cylinder is activated to drive the baffle plate against the baffle block, so that the rice material will follow the collecting. The hopper falls into the storage box, and then the feeding unit is started, and the rice material in the storage box is transported to the guide plate again for the next round of grinding treatment, without manual feeding, and the effect of circular grinding is better.
附图说明Description of drawings
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的内部结构示意图;Fig. 2 is the internal structure schematic diagram of the utility model;
图3为本实用新型的扬尘去壳装置的结构示意图;Fig. 3 is the structural representation of the dust husking device of the present invention;
图4为本实用新型的摊平滚轮的分布示意图;Fig. 4 is the distribution schematic diagram of the flattening roller of the present invention;
图5为本实用新型的图2中A处放大结构示意图;Fig. 5 is the enlarged structure schematic diagram of A place in Fig. 2 of the utility model;
图6为本实用新型的上料单元结构示意图。FIG. 6 is a schematic diagram of the structure of the feeding unit of the present invention.
图中:1、加工机箱;11、进料斗;12、防漏斜块;13、集料斗;14、储料箱;15、出料管;16、导料板;2、传送单元;21、驱动轴;22、传动轴;23、传动带;3、碾料滚轮;3a、摊平滚轮;31、传动头;32、传动皮带;4、上料单元;41、安装管;42、旋转杆;43、螺旋叶片;44、进料口;45、限位盘;46、移动滚珠;5、挡料单元;51、挡料板;52、旋转轴;53、挡板块;54、伸缩杆;55、驱动气缸;56、侧孔;57、斜料面;6、阻挡板;7、出风口;8、集尘袋;9、吹气枪。In the figure: 1. Processing box; 11. Feeding hopper; 12. Anti-leakage inclined block; 13. Collecting hopper; 14. Storage box; 15. Discharging pipe; 16. Feeding plate; 2. Transfer unit; 21 , drive shaft; 22, transmission shaft; 23, transmission belt; 3, rolling roller; 3a, flattening roller; 31, transmission head; 32, transmission belt; 4, feeding unit; 41, installation pipe; 42, rotating rod ;43, spiral blade; 44, feeding port; 45, limit plate; 46, moving ball; 5, stopper unit; 51, stopper plate; 52, rotating shaft; 53, stopper block; 54, telescopic rod; 55, driving cylinder; 56, side hole; 57, inclined material surface; 6, blocking plate; 7, air outlet; 8, dust bag; 9, air gun.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
为了解决如何方便对水稻进行碾料的技术问题,本审阅下提供以下优选技术方案:In order to solve the technical problem of how to conveniently grind rice, the following preferred technical solutions are provided under this review:
如图1和图2所示,一种专用于水稻加工的循环碾料组件,包括加工机箱1和安装在加工机箱1内部的按照从上至下平行排布的三组传送单元2,在每个传送单元2的上方设置有与传送单元2的上表面保持一定间隙以完成对水稻摊平的若干个摊平滚轮3a,加工机箱1的一侧设置有上料单元4;As shown in Fig. 1 and Fig. 2, a recirculating milling assembly specially used for rice processing includes a
如图1所示,在具体应用中,可以采用所述加工机箱1的上端设置进料斗11的方式,从而方便外界的水稻投入到加工机箱1内。As shown in FIG. 1 , in a specific application, a
如图2所示,本实用新型在进料斗11的出口处设有固定在加工机箱1内壁上的导料板16以及与导料板16相对布置的用以阻挡水稻的阻挡板6,由于水稻从进料斗11的出口处落下后,落在了导料板16上,而导料板16上端面也是倾斜布置,这样水稻的下落速度较快,为此采用了阻挡板6对水稻进行一定程度的阻挡,而且为了提升阻挡的效果,本实用新型阻挡板6的下部设计为弧形弯曲状,既能够阻挡水稻,又能够起到对水稻汇流作用。As shown in FIG. 2, the utility model is provided with a
如图2所示,具体的,本实用新型在导料板16与阻挡板6形成的过料通道的下方设置有一对安装在加工机箱1内壁上的碾料滚轮3,该碾料滚轮3分布于三组传送单元2中处于最上端的传送单元2的上方,水稻经过碾料滚轮3碾料后落入最上端的传送单元2上。As shown in FIG. 2 , specifically, in the present invention, a pair of grinding
本实用新型的三组传送单元2的传送方向有特殊规定,即相邻的两组传送单元2的传送方向相反,既保证了有足够运输长度,使得摊平滚轮3a能够对水稻摊平,也为多次扬尘去壳处理做准备。The conveying directions of the three groups of conveying
为了解决现有技术中车间粉尘的问题,如图2所示,本实用新型在每个传送单元2的输出末端下方均设有扬尘去壳装置,用以将灰尘和稻壳从米粒中分离并收集。本实用新型采用了三个传送单元2,那么也就有三个扬尘去壳装置,从而形成了在输送环节中的三次扬尘去壳的效果,而且在每个传送单元2形成的输送环节中借助于摊平滚轮3a将水稻摊平,防止水稻堆积而无法有效的实现扬尘。In order to solve the problem of workshop dust in the prior art, as shown in FIG. 2 , in the present invention, a dust husking device is provided below the output end of each conveying
所述传送单元2包括驱动轴21和传动轴22,驱动轴21和传动轴22外侧设置有传动带23。The
如图4所示,所述摊平滚轮3a的两侧设置有传动头31,每个传送单元2上方的相邻的传动头31通过传动皮带32两两连接,任一个摊平滚轮3a外接电机,借助于外接电机的电机,从而驱使摊平滚轮3a转动,并且配合传动带23的转动,从而将水稻摊平。本实用新型之所以设计摊平结构,是因为每次水稻落在传动带23上时,都会散落而且易堆积,若是在输送到传动带23的输出末端还是堆积状态,就会导致扬尘去壳装置无法对水稻进行有效的粉尘、米糠层的分离,影响到最终出米的米质,而加入了摊平滚轮3a后,使得每次水稻输送到传动带23的输出末端时都是薄薄的摊平状态,落下后能够被扬尘去壳装置充分的分离杂质,极大的提高了分离效果。As shown in FIG. 4 , transmission heads 31 are provided on both sides of the flattening
如图2所示,所述加工机箱1的内壁靠近扬尘去壳装置的位置设置有防漏斜块12,加工机箱1的内部下端设置有集料斗13,集料斗13的下端设置有储料箱14,集料斗13的一侧设置有出料管15,出料管15与加工机箱1的出料口相连通。As shown in FIG. 2 , the inner wall of the
所述储料箱14的上端与上料单元4连接,出料管15的上端设置有挡料单元5。The upper end of the
加工合格的大米通过出料管15输出后收集,若发现米质不合格,则启动挡料单元5,通过集料斗13进行汇总,输送到储料箱14内,等待再次被碾料处理。The qualified rice is collected through the
如图5所示,所述挡料单元5包括挡料板51和设置在挡料板51一侧的旋转轴52,旋转轴52铰接安装在出料管15的上端,所述出料管15的上端还设有挡板块53,挡板块53与挡料板51配合形成挡料,挡料板51的下端设置有伸缩杆54,伸缩杆54的一端与铰接在加工机箱1内壁上的驱动气缸55相连接。当米质加工符合要求时,则启动驱动气缸55,带动挡料板51向下摆动,此时的出料管15的上端为开启状态,大米从最下方的传动带23的输出末端落下后,经过最后一个扬尘去壳装置处理后,进入到出料管15的入口处,并通过出料管15输出;相反,若米质不合格,则启动驱动气缸55使得挡料板51向上摆动,这样出料管15的上端为封闭状态,大米则进入到集料斗13内汇集,并存储在储料箱14内,为了实现再次碾料,本实用新型可以通过上料单元4将储料箱14内的大米输送至加工机箱1内。As shown in FIG. 5 , the
如图2和图5所示,所述出料管15上设有供伸缩杆54穿过的侧孔56,该侧孔56的下侧壁为沿着出料管15内径方向向下倾斜的斜料面57,斜料面57的设计,是方便大米汇集于出料管15内,而防止从侧孔56落入到出料管15以外的的位置。As shown in FIGS. 2 and 5 , the
如图6所示,所述上料单元4包括安装管41和设置在安装管41内部的旋转杆42,旋转杆42的外侧设置有螺旋叶片43,安装管41的上端设置有进料口44,螺旋叶片43的上端设置有限位盘45,限位盘45的侧面设置有相对于安装管41能够转动的移动滚珠46。通过外界驱动源驱使螺旋叶片43转动,从而能够将储料箱14内的大米进行螺旋提升,并从进料口44的位置出米并注入到加工机箱1中的导料板16上,从而实现入料,即可进行再次的碾料加工As shown in FIG. 6 , the
所述扬尘去壳装置包括吹气枪9,在加工机箱1的内壁上设有与吹气枪9相对的出风口7,吹气枪9上设置有多个吹气嘴,能够充分的对下落过程中的水稻进行扬尘去壳的处理。The dust-removing device includes an
所述扬尘去壳装置还包括固定在出风口7上的集尘袋8,本实用新型采用的集尘袋8能够将米糠层和灰尘进行有效的收集,防止散落到车间内,本实用新型能够有效保证工作车间的环境清洁,通过定期更换集尘袋8即可保证车间的卫生。The dust removal device also includes a dust collection bag 8 fixed on the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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Denomination of utility model: A circular milling component specifically designed for rice processing Granted publication date: 20220913 Pledgee: Agricultural Bank of China Co.,Ltd. Wuwei City Sub branch Pledgor: Anhui jiayuanxiang Food Co.,Ltd. Registration number: Y2024980035899 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A circular milling component specifically designed for rice processing Granted publication date: 20220913 Pledgee: Agricultural Bank of China Co.,Ltd. Wuwei City Sub branch Pledgor: Anhui jiayuanxiang Food Co.,Ltd. Registration number: Y2025980034788 |